2003 ASTON MARTIN DB AR1 Q fuel

F - Owner Maintenance
1-F-60
Recommissioning After Storage
Provided that the car has been stored in accordance with the recommended
procedure, the following points only should require attention before using
the car on the road.
Check the tyre pressures, inflate if necessary and lower the car to the ground.
Fully charge and refit the battery. Reset the clock and electric windows.
Drain the engine sump and final drive unit, fit a new engine oil filter element,
then refill with the approved oils. Check the coolant level and if necessary
top up with the correct antifreeze/water solution.
Check all fluid levels and top-up as necessary. Fill the fuel tank
Caution: Starting the engine without sufficient lubrication can cause serious engine
damage. Take care to establish engine oil pressure as directed in the following steps
before allowing the engine to start.
Press and hold the accelerator hard to the floor (kickdown switch actuated).
This will temporarily inhibit the fuel injectors during cranking. Turn on the
ignition. Press and hold the starter button to crank the engine until normal
oil pressure is indicated on the oil pressure gauge. Release the starter button
and the accelerator pedal.
Start the engine normally and check that the oil pressure and ignition
warning lights go out as the engine starts indicating correct oil pressure and
battery charging. Raise the bonnet and check for leaks of fuel, oil and
coolant.
Finally, check the operation of all instruments, lights and accessories.

G - Specifications
1-G-2
Body
Two door Roadster with 2+0 seating.
Steel underframe and body panels. Steel front wings, boot lid, sills and front
and rear bumper aprons. Steel doors, bonnet inner, boot inner and rear
quarters. Side impact protection in the doors.
Engine
All alloy, quad overhead cam 48 valve V12. 5935 cc. Compression ratio
10.3:1.
Twin EECV engine management systems with multi-point sequential fuel
injection and 'Coil on Plug' Ignition System.
Fuel 95 RON Unleaded or 98 RON Super Unleaded.
(USA - Premium Unleaded). 2 in-tank fuel pumps.
Emission control 4 Oxygen sensors / three-way catalytic convertors,
Exhaust gas recirculation, Evaporative loss purge
Bore 89.0mm
Stroke 79.5mm
Spark Plugs NGK - PTR6E-13
Spark Plug Gap 1.3 ± 0.1mm
Lubrication system Wet sump pressurised lubrication
Alternator Denso L3BHE 120A
Voltage Regulation 13.8V ±0.5V @ 20°C
Battery Varta 90AH
(Manual) (Automatic)
Max Power 324 kW (435 bhp) 309kW (420 bhp)
@ 6000 rpm @ 6000 rpm
Max Torque 556 Nm (410 lb/ft) 542 Nm (400 lb/ft)

G - Specifications
1-G-11
Capacities
Europe UK USA
Engine sump (incl. filter) 11 litres (20.0 pints) (11.5 Qts)
Engine sump (excl. filter) 10 litres (18 pints) (10.3 Qts)
Engine cooling system 14.35 litres (25.25 pints) (15.2 Qts)
Screen washer reservoir 2.8 litres (5.0 pints) (3.2 Qts)
Manual gearbox 4.0 litres (7.0 pints) (4.2 Qts)
Automatic gearbox 12.8 litres (22.5 pints) (13.5 Qts)
Final drive 1.6 litres (2.8 pints) (1.7 Qts)
Fuel tank 82 litres (18 galls) (21.5 galls)
Note: Approximately 7 litres of the total fuel capacity specified above is
required to prime the fuel system and is therefore not usable.

2-A-5
A - Service Schedules
Pre-delivery Inspection (PDI)
Before you receive your DB AR1, it will undergo a comprehensive pre-
delivery inspection at the Dealer's premises to ensure that it meets Aston
Martin's quality standards. The following checks will be made:
Levels and Leaks
Engine oil
Power steering oil
Brake Fluid
Clutch fluid (manual only)
Engine coolant level
Engine coolant specific gravity
Windscreen washer fluid
Fuel system
Gearbox oil/Auto transmission fluid
Rear axle oil - Differential
Battery
Mechanical Functions
Auto transmission
Selection and P & N functions
Manual gear selection
Clutch operation (manual only)
Throttle pedal operation
Parking brake operation
Steering column adjustment and lock
operation
Seat adjuster rails
Bonnet (Hood) release and catch
Door operation and locks
Storage compartments
Rear view mirror
Wheels and Tyres
Road wheel nuts
Tyre pressures
Front wheel tracking
Electrical Checks
Battery condition
Heated windscreen
Windscreen washers
Windscreen wipers
Air-conditioning controls
Gauges and warning lights
Radio/Cassette/CD player
Navigation (where fitted)
All speakers
Electric aerial
Inertia switch
Window mechanisms
Side and headlights (main and dip)
Front fog lights
Rear fog lights (where fitted)
Hazard warning lights
Instrument illumination and dimmer
Air conditioning panel illumination
Auto Trans. PRNDL illumination
Horns
Interior/map lights
Cigar lighter
Seat adjustment - all functions
Door mirror adjustments
Reset clock (if necessary)
Door / boot courtesy lights
Central locking system
Filler flap lock operation
Seat belt operation
Seat belt warning system
Security system / Remote control
Clutch pedal start inhibit
Interrogate DTC codes (not N.
America)
Record battery open-circuit voltage

A - Service Schedules
2-A-6
Road Test
Engine
Clutch (manual only)
Manual transmission
Auto transmission
Rear axle differential
Steering
Brakes
Wheel balance
Dampers
Noise vibration or harshness
Air conditioning performance
Instruments operation
Seat belt and buckle operation
Steering wheel alignment
Traction control
Final Checks
Drive belt tensions
Fuel / brake pipe security
Fuel / fluid leaks
Cooling systems hose security
Exhaust catalyst security
Hand-over Preparation
Assemble / Check function of all keys
and key fobs
Clean bodywork
Clean off all transit labels
Valet Vehicle
Degrease windscreen
Fit carpets
Remove interior protection
Check Owner's Guide/Quick Guide
Check tools
Install license plates

2-A-7
A - Service Schedules
Service Schedules
The following service schedules are recommended for DB AR1. The schedules may
be modified if necessary. Please consult your Aston Martin Dealer for details of any
service schedule updates.
Road Test Evaluation
1000mls 7500mls 15000mls
1500km 12000km 24000km
3 months 6 months 12 months
x x x Pre-Maintenance Road Test Evaluation
Fluids Filters and Leaks Checks
1000mls 7500mls 15000mls
1500km 12000km 24000km
3 months 6 months 12 months
x x x Renew the engine oil
x x x Renew the engine oil filter
x x x Check for engine oil leaks
- - x Renew the air cleaner elements
x x x Check auto transmission for leaks
x x x Check man. gearbox for leaks.
Top-up if necessary
- - x Renew rear axle oil
x - - Check / top-up rear axle oil
- x - Check rear axle for leaks, top up if necessary
- - 30000 Renew engine coolant - check S.Gravity
x x x Check/top-up engine coolant
x x x Check cooling and heating systems for leaks
- - 60000 Renew fuel filters
x x x Check for fuel leaks
Every 2 years 30,000 miles Renew brake fluid
x x x Check / top-up brake fluid reservoir
x x x Check / top-up clutch fluid reservoir
x x x Check / top-up power steering reservoir
x x x Check power steering system for leaks
x x x Check brake hoses, pipes and unions for leaks
x x x Check suspension dampers for leaks
x x x Top-up windscreen washer reservoir
x x x Check exhaust system for leaks
x x x Check air conditioning system for leaks

A - Service Schedules
2-A-8
Mechanical Function Checks
1000mls 7500mls 15000mls
1500km 12000km 24000km
3 months 6 months 12 months
- x x Lubricate all door locks and hinges
- x x Grease all points excluding hubs
x x x Check / adjust all drive belt tensions,
renew if necessary
x x x Lubricate handbrake links and cables
x x x Check handbrake security
- - 30,000 Check condition of handbrake shoes
- x x Inspect brake pad wear and condition of discs
- x x Check and renew wiper blade inserts
if necessary
- - 30000 Renew wiper blades
- - 30000 Clean out engine and A/C radiators
x x x Check condition and operation of all seat belts
x x x Check security of exhaust system mountings
x x x Check brake hoses, pipes and unions
x x x Check power steering pipes and unions for
corrosion and mechanical defects
- - x Check security and condition of fuel hoses
x x x Check cooling system hoses security
and condition
x - - Check air conditioning hoses security
and condition
x x x Check condition and security of steering unit
joints and gaiters
x x x Check security and condition of
suspension fixings
- - x Check tightness of propshaft and driveshaft bolts
x x x Check interior rear view mirror for security and
function
- - x Check the condition of underbody protection
Electrical Function Checks
1000mls 7500mls 15000mls
1500km 12000km 24000km
3 months 6 months 12 months
- - 45,000 ml Renew spark plugs
- - x Check / top-up battery electrolyte
x x x Clean and grease the battery connections

2-A-9
A - Service Schedules
x - x Check and if necessary adjust headlight
alignment
x x x Check operation of all lights
x x x Check operation of ABS warning lamp
x x x Check operation of all warning indicators
x x x Check audible warnings including
security system
x x x Check operation of the horns
x x x Check operation of the windscreen wipers
x x x Check operation of the windscreen washers
x x x Clean the radio aerial mast
x x x Check exterior rear view mirrors for security and
function
x x x Interrogate DTC P codes (not N. America)
x x x Check man. transmission cooling pump (PDU)
Wheels and Tyres Checks
1000mls 7500mls 15000mls
1500km 12000km 24000km
3 months 6 months 12 months
x x x Check for correct tyre size, type and rotation
x x x Check and report tyre tread depth
x x x Check tyres for uneven / excessive
wear or damage
x x x Check / adjust the tyre pressures(including spare)
to comfort or high speed pressures as required
x x x Check torque of road wheel nuts
x x x Check road wheel rims for inner
and outer damage
Final Checks
1000mls 7500mls 15000mls
1500km 12000km 24000km
3 months 6 months 12 months
- x x Degrease windscreen
x x x Carry out road test
x x x Check ABS and Traction Control operation
x x x Check operation of all seat belts and buckles
x x x Check that fuel filler bowl rain drain is clear