GEN
INFO
1 - 16
TORQUE-CHECK POINTS
TORQUE-CHECK POINTS
Frame construction
Combined seat and fuel tank
Engine mounting
Steering Steering stem to
handlebar
Suspension Front Steering stem to front
fork
Rear For link type
Rear Installation of rear
shock absorber
Rear Installation of swin-
garm
Wheel Installation of wheel Front
Rear
Brake Front
Rear
Fuel systemFrame to rear frame
Fuel tank to frame
Frame to engine
Steering stem to upper bracket
Upper bracket to handlebar
Front fork to upper bracket
Front fork to lower bracket
Assembly of links
Link to frame
Link to rear shock absorber
Link to swingarm
Rear shock absorber to frame
Tightening of pivot shaft
Tightening of wheel axle
Tightening of wheel axle
Wheel to rear wheel sprocket
Brake caliper to front fork
Brake disc to wheel
Tightening of union bolt
Brake master cylinder to handlebar
Tightening of bleed screw
Brake caliper to bracket
Brake disc to wheel
Tightening of union bolt
Brake master cylinder to frame
Tightening of bleed screw
Fuel tank to fuel cock
NOTE:
Concerning the tightening torque, refer to
“MAINTENANCE SPECIFICATIONS” section
in the CHAPTER 2.
SPEC
2 - 12
MAINTENANCE SPECIFICATIONS
NOTE:
1. First, tighten the steering nut approximately 38 Nm (3.8 m • kg, 27 ft • lb) by using the steering
nut wrench, then loosen the steering nut one turn.
2. Retighten the steering nut 4 Nm (0.4 m • kg, 2.9 ft • lb).Part to be tightened Thread size Q’tyTightening torque
Nm m·kg ft·lb
Upper bracket and outer tube M8 ´ 1.25 2 22 2.2 16
Lower bracket and outer tube M8 ´ 1.25 4 20 2.0 14
Upper bracket and steering stem M22 ´ 1.0 1 115 11.5 85
Handlebar holder and upper bracket M8 ´ 1.25 4 27 2.7 19
Steering stem and steering ring nut M25 ´ 1.0 1 Refer to NOTE.
Front fork and front fork cap bolt M40 ´ 1.0 2 28 2.8 20
Front fork and base valve M22 ´ 1.0 2 55 5.5 40
Front fork cap bolt and damper rod M10 ´ 1.0 2 15 1.5 11
Front fork bleed screw and front fork cap bolt M5 ´ 0.8 2 1 0.1 0.7
Front fork and front fork protector M6 ´ 1.0 6 7 0.7 5.1
Front fork and brake hose guide M5 ´ 0.8 1 4 0.4 2.2
Front fork and brake hose holder M6 ´ 1.0 1 10 1.0 7.2
Throttle grip cap M5 ´ 0.8 2 4 0.4 2.2
Throttle cable cap M4 ´ 0.7 2 1 0.1 0.7
Front brake master cylinder M6 ´ 1.0 2 9 0.9 6.5
Brake lever mounting bolt M6 ´ 1.0 1 6 0.6 4.3
Brake lever mounting nut M6 ´ 1.0 1 6 0.6 4.3
Brake lever position locknut M6 ´ 1.0 1 5 0.5 3.6
Clutch lever holder M5 ´ 0.8 2 4 0.4 2.2
Front brake master cylinder cap M4 ´ 0.7 2 2 0.2 1.4
Front brake hose union bolt M10 ´ 1.25 2 26 2.6 19
Front fork and brake caliper bracket M8 ´ 1.25 2 30 3.0 22
Brake caliper support bolt M8 ´ 1.25 1 23 2.3 17
Front brake caliper and bleed screw M7 ´ 1.0 1 6 0.6 4.3
Rear brake caliper and brake caliper bracket M8 ´ 1.25 2 23 2.3 17
Rear brake caliper and pad pin M10 ´ 1.0 2 18 1.8 13
Rear brake caliper and bleed screw M8 ´ 1.25 1 6 0.6 4.3
Front wheel axle and axle nut M12 ´ 1.25 1 70 7.0 50
Front brake disc M6 ´ 1.0 3 12 1.2 8.7
Rear brake disc M6 ´ 1.0 4 12 1.2 8.7
Rear brake master cylinder M6 ´ 1.0 2 10 1.0 7.2
Rear brake reservoir tank M6 ´ 1.0 1 10 1.0 7.2
Rear brake hose union bolt M10 ´ 1.25 2 26 2.6 19
Rear wheel axle and axle nut M14 ´ 1.5 1 110 11.0 80
