2002 YAMAHA XT600E battery

2-1
EAU00026
DESCRIPTIONPart locations
2
1. Headlight (page 6-33)
2. Fuel cock (page 3-8)
3. Battery (page 6-31)
4. Owner’s tool kit (page 6-1)
5. Helmet holder (page 3-10)6. Shock absorber spring preload
adjusting nut (page 3-10)
7. Fuse (page 6-32)
8. Starter (choke) knob (page 3-9)
9. Shift pedal (page 3-5)
1
2
3
45
6
7 8 9
Left view
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3-1
EAU00029
Main switch/steering lockMain switch/steering lockThe main switch/steering lock con-
trols the ignition and lighting systems,
and is used to lock the steering. The
various positions are described
below.
EAU00036
ON
All electrical systems are supplied
with power, and the engine can be
started. The key cannot be removed.
EAU00038
OFF
All electrical systems are off. The key
can be removed.
EW000016
wNever turn the key to “OFF” or
“LOCK” while the motorcycle is
moving, otherwise the electrical
systems will be switched off,
which may result in loss of control
or an accident. Make sure that the
motorcycle is stopped before turn-
ing the key to “OFF” or “LOCK”.
EAU01590
.
(Parking)
The steering is locked, and the tail-
light and auxiliary light are on, but all
other electrical systems are off. The
key can be removed.
The steering must be locked before
the key can be turned to “
.
”.
ECA00043
cCDo not use the parking position for
an extended length of time, other-
wise the battery may discharge.
EAU00027
INSTRUMENT AND CONTROL FUNCTIONS
3
ON
OFF
LOCK.
EAU00040
LOCK
The steering is locked, and all electri-
cal systems are off. The key can be
removed.
To lock the steering1. Turn the handlebars all the way
to the left.
2. Push the key in from the “OFF”
position, and then turn it to
“LOCK” while still pushing it.
3. Remove the key.
To unlock the steeringPush the key in, and then turn it to
“OFF” while still pushing it.
12
1. Push.
2. Turn.
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5-2
OPERATION AND IMPORTANT RIDING POINTS
5 7. When the engine is warm, turn
the starter (choke) off.
NOTE:
The engine is warm when it responds
normally to the throttle with the starter
(choke) turned off.
EAU01258
Starting a warm engineEngine, starting a warmFollow the same procedure as for
starting a cold engine with the excep-
tion that the starter (choke) is not
required when the engine is warm.
NOTE:
If the engine fails to start, release the
start switch, wait a few seconds, and
then try again. Each starting attempt
should be as short as possible to pre-
serve the battery. Do not crank the
engine more than 10 seconds on any
one attempt.6. After starting the engine, move
the starter (choke) knob back
halfway.
ECA00055
cCFor maximum engine life, always
warm the engine up before starting
off. Never accelerate hard when
the engine is cold!
4PT-E7 (English) 6/29/01 9:13 AM Page 33

PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit ................................................ 6-1
Periodic maintenance and lubrication chart ..... 6-3
Removing and installing the cowling
and panels .................................................... 6-6
Checking the spark plug .................................. 6-8
Engine oil and oil filter element ...................... 6-10
Cleaning the air filter element ........................ 6-13
Adjusting the carburetor ................................. 6-14
Adjusting the engine idling speed ................... 6-15
Adjusting the throttle cable free play .............. 6-16
Adjusting the valve clearance ........................ 6-16
Tires ............................................................... 6-16
Spoke wheels ................................................ 6-19
Adjusting the clutch lever free play ................ 6-20
Adjusting the brake lever free play ................. 6-21
Adjusting the brake pedal position ................. 6-21
Adjusting the rear brake light switch .............. 6-22
Checking the front and rear brake pads ........ 6-22
Checking the brake fluid level ........................ 6-23
Changing the brake fluid ................................ 6-24
Drive chain slack ............................................ 6-25
Lubricating the drive chain ............................. 6-26
Checking and lubricating the cables .............. 6-27Checking and lubricating the throttle grip
and cable .................................................... 6-27
Checking and lubricating the brake and
shift pedals .................................................. 6-28
Checking and lubricating the brake and
clutch levers ................................................ 6-28
Checking and lubricating the sidestand ......... 6-28
Lubricating the rear suspension ..................... 6-29
Checking the front fork ................................... 6-29
Checking the steering .................................... 6-30
Checking the wheel bearings ......................... 6-30
Battery ............................................................ 6-31
Replacing the fuse ......................................... 6-32
Replacing the headlight bulb ......................... 6-33
Replacing a turn signal light bulb ................... 6-35
Replacing the tail/brake light bulb .................. 6-35
Supporting the motorcycle ............................. 6-36
Front wheel ................................................... 6-37
Rear wheel ..................................................... 6-39
Troubleshooting ............................................. 6-41
Troubleshooting chart .................................... 6-42
6
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6-31
PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU00800
BatteryBatteryThis motorcycle is equipped with a
sealed-type (MF) battery, which does
not require any maintenance. There
is no need to check the electrolyte or
to add distilled water.
EC000101
cCNever attempt to remove the bat-
tery cell seals, as this would per-
manently damage the battery.
8 8
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
EW000116
w8 8
Electrolyte is poisonous and
dangerous since it contains
sulfuric acid, which causes
severe burns. Avoid any con-
tact with skin, eyes or clothing
and always shield your eyes
when working near batteries.
In case of contact, administer
the following FIRST AID.
9 9
EXTERNAL: Flush with plen-
ty of water.
9 9
INTERNAL: Drink large quan-
tities of water or milk and
immediately call a physician.
9 9
EYES: Flush with water for
15 minutes and seek prompt
medical attention.
8 8
Batteries produce explosive
hydrogen gas. Therefore, keep
sparks, flames, cigarettes,
etc., away from the battery and
provide sufficient ventilation
when charging it in an
enclosed space.
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6-32
PERIODIC MAINTENANCE AND MINOR REPAIR
6 To charge the battery
Have a Yamaha dealer charge the
battery as soon as possible if it
seems to have discharged. Keep in
mind that the battery tends to dis-
charge more quickly if the motorcycle
is equipped with optional electrical
accessories.
To store the battery
1. If the motorcycle will not be used
for more than one month,
remove the battery, fully charge
it, and then place it in a cool, dry
place.
2. If the battery will be stored for
more than two months, check it
at least once a month and fully
charge it if necessary.
3. Fully charge the battery before
installation.
4. After installation, make sure that
the battery leads are properly
connected to the battery termi-
nals.
EAU01307
Replacing the fuseFuse, replacingThe fuse holder is located behind
panel A. (See page 6-7 for panel
removal and installation procedures.)
If the fuse is blown, replace it as fol-
lows.
1. Turn the key to “OFF” and turn
off all electrical circuits.
2. Remove the blown fuse, and
then install a new fuse of the
specified amperage.
1
2
1. Fuse
2. Spare fuse
EC000102
cC8
8
Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.
8 8
To charge a sealed-type (MF)
battery, a special (constant-
voltage) battery charger is
required. Using a conventional
battery charger will damage
the battery. If you do not have
access to a sealed-type (MF)
battery charger, have a
Yamaha dealer charge your
battery.
Specified fuse:
20 A
4PT-E7 (English) 6/29/01 9:13 AM Page 69

6-42
PERIODIC MAINTENANCE AND MINOR REPAIR
6
1. Fuel
2. Compression
3. Ignition
4. Battery
Use electric starter.
There is compression.
Go to ignition check.
No compression.
Ask a Yamaha dealer to inspect.Wet.
Dry.Wipe clean with dry cloth and
Ask a Yamaha dealer to inspect.
Check if there is fuel
Enough fuel
No fuel
Go to compression check.Supply fuel.
in the fuel tank.
Remove sparkelectrodes. plug and checkOpen throttle half-way and start the
Engine doesn’t start, go to batterycheck.engine. correct spark gap or replace spark plug.
Engine turns over
Engine turns overBattery good.
Check connections
quickly.
slowly. or recharge.Engine doesn’t start, ask a Yamaha
dealer to inspect.
Engine doesn’t start, go to compression check.
Use the electric
starter.
EAU01397
Troubleshooting chartTroubleshooting chart
EW000125
wKeep away open flames and do not smoke while checking or working on the fuel system.
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7-5
MOTORCYCLE CARE AND STORAGE
76. Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
7. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground.
Alternatively, turn the wheels a
little every month in order to pre-
vent the tires from becoming
degraded in one spot.
8. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.9. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a
month. Do not store the battery
in an excessively cold or warm
place (less than 0 °C) or more
than 30 °C). For more informa-
tion on storing the battery, see
page 6-32.
NOTE:
Make any necessary repairs before
storing the motorcycle.
4PT-E7 (English) 6/29/01 9:13 AM Page 86