2002 YAMAHA T105 brake

EAU03238Changing the brake fluid
Have a Yamaha dealer change the brake
fluid at the intervals specified in the period-
ic maintenance and lubrication chart. In ad-
dition, have the oil seals of the brake mas-
ter cylinder and caliper as well as the brake
hose replaced at the intervals listed below
or whenever they are damaged or leaking.
8Oil seals: Replace every two years.
8Brake hose: Replace every four years.
57
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EAU03780*Drive chain slack adjustment
1. Loosen the rear brake adjusting nut
and axle nut.
2. Loosen the locknut at each end of the
swingarm.
3. To tighten the drive chain, turn the ad-
justing nut clockwise.
To loosen the drive chain, turn the ad-
justing nut counterclockwise and then
push the rear wheel forward.NOTE:
There are the alignment marks on each
side of the swingarm, use these marks to
align the rear wheel.
59
q
w
1. Rear brake adjusting nut 2. Axle nut
qw
e
r
1. Rear wheel axle 2. Alignment marks
3. Adjusting nut 4. Locknut
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EC000096cCImproper drive chain slack will overload
the engine and other vital parts and can
lead to chain slippage or breakage. Keep
the drive chain slack within the specified
limits.4. Tighten both locknuts, and then tight-
en the axle nut to the specified torque.
5. Adjust the brake pedal free play. (See
page 53 for adjustment procedure.)
EW000103wAfter adjusting the brake pedal free play,
check the operation of the brake light.
60
Tightening torque:
Axle nut:
60 Nm (6.0 m•kg)
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EAI30601Brake lever and pedal
Lubricate the pivoting parts.EAI30801Center and sidestand
Lubricate the pivoting parts. Check to see
that the center and sidestand move up and
down smoothly.
62
Recommended lubricant:
Lithium-soap-based grease
(all-purpose grease)Recommended lubricant:
Lithium-soap-based grease
(all-purpose grease)
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EAH20501Front fork inspectionEUU65700wSecurely support the motorcycle so there
is no danger of it falling over.Operation check
Place the motorcycle on a level place.
a. Hold the motorcycle in an upright po-
sition and apply the front brake.
b. Stroke the front forks up and down
several times.EUU42500cCIf any damage or unsmooth movement is
found with the front fork, consult a
Yamaha dealer.
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EAK00000
CLEANING AND
STORAGE
EAK01302*A. CLEANING
Frequent, thorough cleaning of your mo-
torcycle will not only enhance its appear-
ance but will improve its general perfor-
mance and extend the useful life of many
components.
1. Rinse the dirt and degreaser off with a
garden hose.EUU34602cCExcessive hose pressure may cause water
seepage and deterioration of wheel bear-
ings, front fork, brakes, transmission seals
and electrical parts.2. After cleaning the motorcycle, dry all
surfaces with a chamois, clean towel,
or soft absorbent cloth.3. Dry the chain and lubricate it to pre-
vent rust.
4. Automotive-type wax may be applied
to all painted and chrome-plated sur-
faces. When finished, start the engine
and let it idle for several minutes.
EAK00700B. STORAGE
Long term storage (60 days or more) of
your motorcycle will require some preven-
tive procedures to guard against deteriora-
tion. After thoroughly cleaning the motor-
cycle, prepare for storage as follows:
1. Drain the fuel tank, fuel lines, and car-
buretor float bowl(s).
2. Remove the empty fuel tank, pour a
cup of SAE 10W30 or 20W40 motor oil
in the tank, shake the tank to coat the
inner surfaces thoroughly and drain
off the excess oil. Reinstall the tank.
69
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74
Model
Chassis:
Frame type Steel Tube underbone
Caster angle 26.5°
Trail 79 mm
Tire:
Type With tube
Size – Front 2.50-17 38L
Rear 2.75-17 41P
Brake:
Front brake type Single disc brake
Operation Right hand operation
Rear brake type Drum brake
Operation Right foot operation
Suspension:
Front Telescopic fork
Rear Swing arm
Shock absorber:
Front Coil spring/oil damper
Rear Coil spring/oil damper
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75
Model
Wheel travel:
Front 90 mm
Rear 66 mm
Electrical:
Ignition system DC. CDI
Generator system A.C. magneto
Battery type/capacity 12V5AH
Headlight type: Bulb type
Bulb wattage/quantity:
Headlight 12V25W/25W ×2
Tail/brake light 12V/5W/21W ×1
Flasher light 12V10W ×4
Meter light 14V3W ×1
Indicator light wattage/quantity:
High beam indicator light 12V1.7W ×1
Turn signal indicator light 12V1.7W ×1
Neutral indicator light 12V1.7W ×1
Gear position indicator light 12V1.7W ×4
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