2002 YAMAHA BREEZE parking brake

LOCATION OF THE WARNING AND
SPECIFICATION LABELS .......................1-1
SAFETY INFORMATION .........................2-1
DESCRIPTION AND MACHINE
IDENTIFICATION.....................................3-1
Identification number records ...............3-3
Key identification number .....................3-5
Vehicle identification number ...............3-7
Model label ...........................................3-9
CONTROL FUNCTIONS..........................4-1
Main switch ...........................................4-1
Indicator and warning lights ..................4-3
Oil level warning light “OIL” ..................4-3
Oil level warning light checking
method ...............................................4-5
Handlebar switches ..............................4-9Throttle lever ......................................4-11
Throttle Override System ...................4-13
Speed limiter ......................................4-15
Clutch lever ........................................4-17
Front brake lever ................................4-17
Rear brake pedal ................................4-19
Parking brake .....................................4-19
Shift pedal ..........................................4-23
Kick starter .........................................4-23
Fuel tank cap ......................................4-25
Fuel cock ............................................4-25
Starter (choke) ....................................4-27
Seat ....................................................4-29
Front shock absorber adjustment .......4-31
Rear shock absorber adjustment .......4-33
PRE-OPERATION CHECKS ...................5-1
Front and rear brakes ...........................5-5
Fuel ......................................................5-9
EBU00015
CONTENTS
1
2
3
4
5
5KJ-62 (0~3 shou) 4/23/01 3:03 PM Page 12

Spark plug inspection .........................8-21
Air filter cleaning .................................8-25
Carburetor settings .............................8-33
Idle speed adjustment ........................8-45
Throttle lever adjustment ....................8-47
Front brake shoe inspection ...............8-49
Rear brake pad inspection .................8-49
Front brake lever free play
adjustment ........................................8-51
Parking brake adjustment ...................8-55
Adjusting the rear brake light switch ...8-57
Clutch adjustment ...............................8-59
Autolube pump adjustment .................8-59
Drive chain slack check ......................8-61
Drive chain slack adjustment ..............8-63
Lubricating the drive chain .................8-65
Cable inspection and lubrication ........8-69
Brake and shift pedal/brake and
clutch lever lubrication ......................8-71
Upper arm and lower arm pivot
lubrication .........................................8-71Steering shaft lubrication ....................8-73
Wheel removal ...................................8-73
Wheel installation ...............................8-73
Replacing the headlight bulb ..............8-75
Headlight beam adjustment ................8-79
Tail/brake light bulb replacement .......8-81
Troubleshooting ..................................8-83
Troubleshooting chart .........................8-87
CLEANING AND STORAGE....................9-1
A. Cleaning ...........................................9-1
B. Storage ............................................9-7
SPECIFICATIONS .................................10-1
HOW TO USE THE CONVERSION
TABLE ....................................................11-1
9
10
11
5KJ-62 (0~3 shou) 4/23/01 3:03 PM Page 14

3-1
EBU00032
DESCRIPTION AND MACHINE
IDENTIFICATION
1. Seat 11. Rear shock absorber
2. Fuel tank cap 12. Tail/brake light
3. Headlight 13. Rear wheel
4. Brake pedal 14. Shift pedal
5. Rear brake light switch 15. Clutch lever
6. Kick starter 16. Main switch
7. Front shock absorber 17. Parking brake
8. Front wheel 18. Front brake lever
9. Fuel cock 19. Throttle lever
10. Starter (choke) 20. Handlebar switch
NOTE:
The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
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!8
!9
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!4
5KJ-62 (0~3 shou) 4/23/01 3:03 PM Page 54

4-19
EBU00071
Rear brake pedal
The brake pedal is located on the right side of
the machine. Push down on the pedal to apply
the rear brake.
EBU00077
Parking brake
Use the parking brake when you have to start
the engine or park the machine, especially on a
slope. Apply the front brake lever while pushing
the button, then push down the lock plate to
apply the parking brake. Squeeze the front
brake lever to release the parking brake.
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1. Rear brake pedal1. Pédale de frein arrière1. Pedal del freno trasero
1. Button 2. Lock plate
1. Bouton 2. Plaque de verrouillage1. Botón 2. Placa de bloqueo
5KJ-62 (4~5 shou) 4/23/01 3:04 PM Page 20

4-21
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8Always set the parking brake before start-
ing the engine. The ATV could start mov-
ing unexpectedly if the parking brake is
not applied. This could cause loss of con-
trol or a collision.
8Always be sure you have released the
parking brake before you begin to ride.
The brake could overheat if you ride the
ATV without releasing the parking brake.
You could lose braking performance
which could cause an accident. You could
also wear out the brakes prematurely.
5KJ-62 (4~5 shou) 4/23/01 3:04 PM Page 22

5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Front brake9Check operation, condition and free play.
5-5~ 5-7, 8-49 ~ 8-53
9Adjust if necessary.
Rear brake9Check operation and brake pad. 5-5 ~ 5-7, 8-49
Clutch9Check operation, condition and lever free play. 8-59
Parking brake9Check operation, condition and cable free play. 8-55
Fuel 9Check fuel level.
9Fill with fuel if necessary.5-9 ~ 5-11
Transmission oil9Check oil level.
9Fill with oil if necessary.5-15, 8-13 ~ 8-19
Engine oil9Check oil level.
9Fill with oil if necessary.5-13
Drive chain9Check chain slack and condition.
9Adjust if necessary.5-17, 8-61 ~ 8-67
Throttle9Check for proper throttle cable operation. 5-17, 8-47
Wheels and tires9Check tire pressure, wear and damage. 5-21 ~ 5-27, 8-73
Fittings and Fasteners9Check all fittings and fasteners. 5-17
Lights9Check for proper operation. 5-19, 8-75 ~ 8-81
5KJ-62 (4~5 shou) 4/23/01 3:04 PM Page 38

6-3
EBU00512
Starting a cold engine
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Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or
do not work smoothly, you could be unable
to control the ATV, which could lead to an
accident or collision.
1. Set the parking brake.
2. Turn the fuel cock to “ON”.
3. Turn the main switch to “ON” and the engine
stop switch to “RUN”.
4. Shift the transmission into neutral.
5. Use the starter (choke) in reference to the
figure:
5KJ-62 (6 shou) 4/23/01 3:05 PM Page 4

6-25
EBU00212
Parking
When parking, stop the engine and shift into low
gear. Turn the fuel cock to “OFF” and apply the
parking brake.
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1. Button 2. Lock plate1. Bouton 2. Plaque de verrauillage1. Botón 2. Place de bloqueo
5KJ-62 (6 shou) 4/23/01 3:05 PM Page 26