Page 264 of 378
8-13 1. Dipstick 2. Maximum level mark
3. Minimum level mark
1. Jauge 2. Repère de niveau maximum
3. Repère de niveau minimum
1. Varilla de nivel de aceite 2. Marca de nivel máximo
3. Marca de nivel mínimo
EBU00866
Engine oil
Engine oil level measurement
1. Place the machine on a level place.
2. Warm up the engine for several minutes and
stop it. Wait at least ten minutes for the oil to
drain back into the crankcase before check-
ing the oil level.NOTE:_ Be sure to wait at least ten minutes until the oil lev-
el settles before checking. _3. Remove the dipstick and wipe it off with a
clean rag. Insert the dipstick in the filler hole
without screwing it in.
4. Remove the dipstick and inspect the oil level.
5. The oil level should be between the maxi-
mum and minimum marks. If the level is low,
add oil to raise it to the proper level.CAUTION:_ Make sure no foreign material enters the
crankcase. _
EE.book Page 13 Monday, June 25, 2001 2:27 PM
Page 266 of 378
8-15 1. Drain bolt 2. O-ring
3. Compression spring 4. Oil strainer
1. Boulon de vidange 2. Joint torique
3. Ressort de compression 4. Crépine d’huile
1. Perno de drenaje 2. Junta tórica
3. Muelle de compresión 4. Tamiz de aceite
Engine oil replacement and oil filter element
cleaning
1. Place the machine on a level place.
2. Warm up the engine for several minutes and
stop it.
3. Place a container under the engine.
4. Remove the dipstick and drain bolt to drain
the oil.CAUTION:_ When removing the drain bolt, the compres-
sion spring, oil strainer and O-ring will fall out.
Take care not to lose these parts. _
EE.book Page 15 Monday, June 25, 2001 2:27 PM
Page 268 of 378
8-17 1. Oil filter cover
2. Oil filter
3. O-ring
1. Couvercle du filtre à huile
2. Filtre à huile
3. Joint torique
1. Tapa del filtro de aceite
2. Filtro de aceite
3. Junta tórica
5. Remove the oil filter cover and oil filter.
6. Clean the oil strainer and oil filter with solvent.
7. Inspect the O-ring and replace if damaged.
8. Install the oil filter, O-ring, and oil filter cover.
9. Replace the oil strainer, compression spring,
O-ring and drain bolt. Then, tighten the drain
bolt and oil filter cover bolts to the specified
torques.CAUTION:_ Before installing the drain bolt, be sure to in-
stall the O-ring, compression spring and oil
strainer. _10. Fill the engine with oil and install the dipstick.Tightening torque:
Drain bolt (engine):
43 Nm (4.3 m·kgf)
Oil filter cover bolt:
10 Nm (1.0 m·kgf)
EE.book Page 17 Monday, June 25, 2001 2:27 PM
Page 270 of 378
8-19
CAUTION:_ Be sure no foreign material enters the crank-
case. _11. Warm up the engine for several minutes at
idle speed. Check for oil leakage while warm-
ing up.CAUTION:_ If oil leakage is found, stop the engine immedi-
ately and check for the cause. _
Recommended oil:
See page 10-2.
Oil quantity:
Periodic oil change:
1.5 L
With oil filter replacement:
1.6 L
Total amount:
1.8 L
EE.book Page 19 Monday, June 25, 2001 2:27 PM
Page 272 of 378
8-21 1. Oil gallery bolt 2. Cloth
1. Boulon de rampe de graissage 2. Chiffon
1. Tornillo del conducto de aceite 2. Trapo
Oil pressure check
1. Put a cloth around the cylinder.
2. Slightly loosen the oil gallery bolt in the cylin-
der head.
3. Start the engine and keep it idling until oil be-
gins to seep from the oil gallery. If no oil
comes out after one minute, turn the engine
off so it will not seize and find the cause.
4. Start the engine and check the oil pressure.
5. After checking, tighten the oil gallery bolt to
the specified torque.CAUTION:_ Be sure to inspect the oil pressure after replac-
ing the engine oil. _
Tightening torque:
Oil gallery bolt:
7 Nm (0.7 m·kgf)
EE.book Page 21 Monday, June 25, 2001 2:27 PM
Page 286 of 378
8-35
3. Pull out the air filter element.
4. Separate the foam cover from the air filter el-
ement.
5. Tap the element lightly to remove most of the
dust and dirt. Blow out the remaining dirt with
compressed air. If the element is damaged,
replace it.
6. Wash the foam cover gently but thoroughly in
water or solvent.
WARNING
_ When using solvent to clean the foam cover,
always use parts cleaning solvent. Never use
low flash point solvents or gasoline to clean
the foam cover because the engine could
catch fire or explode. _7. Squeeze the excess solvent out of the filter
and let it dry.CAUTION:_
Do not twist the foam cover when squeez-
ing it.
Do not add oil to the foam cover.
_8. Inspect the foam cover. If damaged, replace
it.
EE.book Page 35 Monday, June 25, 2001 2:27 PM
Page 314 of 378
8-63
EBU00570
Cable inspection and lubrication
WARNING
_ Inspect cables frequently and replace if dam-
aged. Corrosion can result when the outer cov-
ering of control cables becomes damaged.
Cables can also become frayed or kinked. Op-
eration of controls could be restricted, which
could cause an accident or injury. _Lubricate the inner cables and the cable ends. If
the cables do not operate smoothly, ask a Yamaha
dealer to replace them.
Recommended lubricant:
Engine oil
EE.book Page 63 Monday, June 25, 2001 2:27 PM
Page 352 of 378
9-7
EBU00427
B. STORAGE
Long term storage (60 days or more) of your ma-
chine will require some preventive procedures to
guard against deterioration. After thoroughly
cleaning the machine, prepare for storage as fol-
lows:
1. Fill the fuel tank with fresh fuel and add fuel
stabilizer (if available).NOTE:Use of fuel stabilizer eliminates the need to drain
the fuel system. Consult a Yamaha dealer if the
fuel system is to be drained instead.2. Remove the spark plug, pour about one ta-
blespoon of SAE 10W30 or 20W40 motor oil
in the spark plug hole and reinstall the spark
plug. Ground the spark plug wire and turn the
engine over several times to coat the cylinder
wall with oil.
3. Lubricate all control cables.
4. Block up the frame to raise all wheels off the
ground.
EE.book Page 7 Monday, June 25, 2001 2:27 PM