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LOCATION OF THE WARNING AND
SPECIFICATION LABELS .......................1-1
SAFETY INFORMATION .........................2-1
DESCRIPTION AND MACHINE
IDENTIFICATION.....................................3-1
Identification number records ...............3-3
Key identification number .....................3-5
Vehicle identification number ...............3-7
Model label ...........................................3-9
CONTROL FUNCTIONS .........................4-1
Main switch ...........................................4-1
Handlebar switches ..............................4-3
Throttle lever ........................................4-5
Throttle OverRide System ....................4-7
Speed limiter ........................................4-9
Clutch lever ........................................4-11
4321
Front brake lever ................................4-11
Rear brake pedal ................................4-13
Parking brake .....................................4-13
Shift pedal ..........................................4-17
Kick starter .........................................4-17
Fuel tank cap ......................................4-19
Fuel cock ............................................4-19
Starter (choke) ....................................4-21
Seat ....................................................4-23
Front shock absorber adjustment .......4-25
Rear shock absorber adjustment .......4-27
PRE-OPERATION CHECKS ...................5-1
Front and rear brakes ...........................5-5
Fuel ....................................................5-11
Engine mixing oil ................................5-15
Transmission oil .................................5-17
Chain ..................................................5-19
Throttle lever ......................................5-19
5
EBU00015
CONTENTS
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Fittings and fasteners .........................5-19
Lights ..................................................5-21
Switches .............................................5-21
Tires ...................................................5-23
How to measure tire pressure ............5-27
Tire wear limit .....................................5-29
OPERATION ............................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine ........................6-9
Warming up ..........................................6-9
Shifting ...............................................6-11
To start out and accelerate .................6-15
To decelerate .....................................6-19
Engine break-in ..................................6-21
Parking ...............................................6-25
Parking on a slope ..............................6-27
Accessories and loading ....................6-29
6
Riding Your ATV ......................................7-1
Getting to know your ATV ....................7-3
Ride with care and good
judgement ...........................................7-5
Be careful where you ride ...................7-27
Turning your ATV ...............................7-41
Climbing uphill ....................................7-45
Riding downhill ...................................7-57
Crossing a slope .................................7-61
Crossing through shallow water .........7-65
Riding over rough terrain ....................7-69
Sliding and skidding ...........................7-71
What to do if .......................................7-75
What to do ..........................................7-75
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit .................8-3
Periodic maintenance/Lubrication ........8-7
Transmission oil .................................8-17
87
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5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Brakes9Check operation, free play, fluid level and fluid leakage. 5-5 ~ 5-9
9Fill with DOT 4 brake fluid if necessary. 8-73 ~ 8-83
Clutch9Check operation, condition and lever free play. 8-91
Parking brake9Check operation, condition and free play. 8-85 ~ 8-87
Fuel 9Check fuel level.
9Fill with fuel if necessary.5-11 ~ 5-13
Transmission oil9Check oil level.
9Fill with oil if necessary.5-17, 8-17 ~ 8-23
Coolant reservoir 9Check coolant level.
9Fill with coolant if necessary.8-23 ~ 8-37
Drive chain9Check chain slack and condition.
9Adjust if necessary.5-19, 8-91 ~ 8-97
Throttle9Check for proper throttle cable operation. 5-19, 8-71
Wheels and tires9Check tire pressure, wear and damage. 5-23 ~ 5-29, 8-105
Fittings and Fasteners9Check all fittings and fasteners. 5-19
Lights9Check for proper operation. 5-21, 8-107 ~ 8-111
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5-17
EBU00490Transmission oilMake sure the transmission oil is at the specified
level. Add oil as necessary. (See pages 8-17 ~
8-23.)cCBe sure to use motor oils that do not contain
anti-friction modifiers. Passenger car motor
oils (often labeled “Energy Conserving”) con-
tain anti-friction additives which will cause
clutch and/or starter clutch slippage, result-
ing in reduced component life and poor
engine performance.
Recommended oil:
SAE 10W30
Recommended oil classification:
API Service SE, SF, SG type or higher
Oil quantity:
Total amount:
1.7 L
Periodic oil change:
1.5 L
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8-7
EBU00262PERIODIC MAINTENANCE/LUBRICATION
INITIAL EVERY
ITEM ROUTINE 1 3 6 6 1
month months months months year
Transmission9Replace oil.2222
9Check coolant leakage.
Cooling system9Repair if necessary.22222
9Replace coolant every 24 months.
9Check condition.
Spark plug9Adjust gap and clean.22222
9Replace if necessary.
Air filter9Clean. Every 20 ~ 40 hours.
9Replace if necessary. (More often in wet or dusty areas)
* Carburetor9Check idle speed / starter operation.
2222
9Adjust if necessary.
* Crankcase breather9Check breather hose for cracks or damage.
222
system9Replace if necessary.
9Check for leakage.
* Exhaust system9Retighten if necessary.222
9Replace gasket(s) if necessary.
* Fuel line9Check fuel hose for cracks or damage.
222
9Replace if necessary.
Throttle operation9Inspect and adjust free play if necessary.22222
* Front and rear9Check operation/fluid leakage/see NOTE Page 8-9.
22222
brake operation9Correct if necessary.
* Front and rear9Check pad wear.
222
brake pads9Replace if necessary.
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8-11
INITIAL CHAQUE
DESCRIPTION VÉRIFICATION 1 3 6 6 1
mois mois mois mois an
*Embrayage
9Examiner le jeu et le fonctionnement.
2
2229Changer si nécessaire.9Contrôler la flèche et l’alignement de la chaîne.
Chaîne de 9Régrer si nécessaire.
transmission9Nettoyer et graisser.22229Changer si nécessaire.
*Guide-chaîne et
rouleau9Contrôler l’usure et changer si nécessaire.222
*Système de direction9Examiner le jeu, nettoyer et lubrifier.22222
*Suspension avant et
arrière 9Examiner et lubrifier.**222229Examiner la pression d’air, le voile de roue, et
l’usure de pneu.
Pneus, roues9*Examiner les roulements.222229*Changer les roulements si nécessaire.
Câble d’accélération9Contrôler le cheminement et le connexion.
et de commande9Lubrifier.22222
Ecrous et boulons
extérieur9Resserrer.22222
Cadre9Nettoyer et examiner.2222
Equipement
d’éclairage9Examiner.22222
* Il est recomandé de confier ces opérations au concessionnaire Yamaha.
** Graisse à base de savon au lithium
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8-17
EBU00768Transmission oil
Transmission oil measurement
1. Place the machine on a level place.
2. Warm up the engine for several minutes
and then stop it.
3. Remove the dipstick and wipe it off with a
clean rag. Insert the dipstick in the filler
hole without screwing it in.NOTE:
Wait a few minutes until the oil level settles
before checking.4. Remove the dipstick and inspect the oil
level.
5. The oil level should be between the maxi-
mum and minimum marks. If the level is
low, add oil to raise it to the proper level.
6. Install the dipstick.
q
w
e
1. Dipstick
2. Maximum level mark 3. Minimum level mark1. Jauge
2. Repère de niveau maximum 3. Repère de niveau minimum1. Varilla de nivel
2. Marca de máximo 3. Marca de mínimo
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8-19
Transmission oil replacement
1. Place the machine on a level place.
2. Warm up the engine for several minutes
and then stop it.
3. Place a container under the engine.
4. Remove the dipstick and drain bolt to drain
the oil.
5. Install the drain bolt and then tighten it to
the specified torque.
6. Fill the engine with oil and install the dip-
stick.
q
1. Drain bolt1. Boulon de vidange1. Perno de vaciado
Tightening torque:
Drain bolt:
20 Nm (2.0 m0kg)
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