2002 VOLVO S80 power steering
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VOLVO S80
Chapter 8 - Maintenance/Servicing
pg. 95 Maintenance/Servicing
Fuses96
Replacing bulbs100
Paint touch up107
Washing the car108
Cleaning the upholstery109
Maintenance service, Warranty110
Fuel/emissions systems111
Drive belt, Air pump system, Coolant112
Emissions maintenance113
Opening the hood, Engine compartment115
Engine oil116
Power steering/Brake fluid reservoirs118
Battery maintenance119
Replacing wiper blades121
pg. 96 Fuses
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Fuse box in the passenger compartment
This fuse box is located at the far left side of the instrument panel. Extra fuses and the fuse removal tool are also stored
here. When replacing a blown fuse, be sure to replace it with a new one of the same color and amperage (written on
the fuse).
Location Amperage
1 Left low beam 10A
2 Right low beam 10A
3 Front beam headlights 15A
4 High beam headlights 20A
5 Power driver's seat 30A
6 Power passenger's seat 30A
7 Heated front seats - left 15A
8 Heated front seats - right 15A
9 ABS 5A
10 -
11 -
12 Headlight wipers 15A
13 Electric socket 12 V 20A
14 Power passenger's seat, seat belt buckle switches, SRS 5A
15 Audio system 5A
16 Audio system 20A
17 Radio amplifier 30A
18 Front fog lights 15A
19 VNS display (option) 15A
20 Transport switch 10A
20 Transmission module 5A
22 Direction indicators 20A
23 Headlight switch module, module for electrical connections,
climate control system, onboard diagnostic connector , steering wheel lever modules 5A
24 Relay for extended X-feed: climate control system,
power driver's seat, text window, shiftlock geartronic 10A
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25Ignition switch, Relay starter motor 10A
26Control module - climate control blower 30A
27 Central locking system, power windows, defroster, lighting, sideview mirrors,
door warning lights, power sideview mirrors 15A
28 Power sun roof, courtesy lights, vanity mirror lights 10A
29 Telephone (option) 10A
30 Left front/rear parking lights 10A
31 Right front/rear parking lights, license plate lights 10A
32 Central electrical module, vanity mirror lighting, interior courtesy lights,
power steering 10A
33 Fuel pump 15A
34 Power sun roof 15A
35 Central locking system, power windows - left front 25A
36 Defroster, Lighting, Sideview mirrors, central locking system, power windows - right front 25A
37 Power windows - rear doors, child safety locks 30A
38 Siren alarm 5A
pg. 99 Fuses in the trunk
Fuses in the trunk
The fuses in the trunk are located behind the left panel. When replacing a blown fuse, be sure to replace it with a new
one of the same color and amperage (written on the fuse).
Ordinary fuses
Location Amperage
1 Rear electrical module, trunk lights 10A
2 Rear fog light 10A
3 Brake lights 15A
4 Backup lights 10A
5 Rear window heater 5A
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Coolant: Volvo original coolant/antifreeze.
Volume: Normally-aspirated 6-cylinder engine - 9.3 US qts (8.8 liters).
Turbo 6-cylinder engine - 10.1 US qts (9.6 liters).
Power steering fluid
ATF fluid.
Volume: 6 cyl engine - 0.95 US qt (0.9 liter).
Brake fluid
DOT 4+ boiling point > 536°F (280° C) P/N 9437433
Volume: 0.6 US qt (0.6 liter)
Climate control system - refrigerant (R 134a)
Oil: PAG
Volume: 2.2 lbs (1000 g) R134a.
Fuel
Minimum octane requirement - AKI 87 (RON 91)
Volume (fuel tank): 21.1 US gals (80 liters)
Washer fluid reservoir
Volume: 6 cyl: 4.7 US qts. (4.5 liters)
All specifications are subject to change without prior notice.
pg.128 Fuel system, Distributor ignition system, Suspension
Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 15-3-6-2-4
Distributor ignition setting: Not adjustable
Spark plugs: B 6284 T: P/N 271367-4 (or equivalent)
B 6294 S: P/N 272371-8 (or equivalent)
Spark plug gap: 0.028-0.032" (0.7-0.8 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)
WARNING!
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The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
· Replacing distributor ignition components e.g. plugs, coil, etc.
· Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Powerassisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, coolant and spare wheel.
Toe-in measured on the wheel rims: 2.3 mm +/ 0.8 mm
Toe-in measured on tire sides: 2.8 +/ 0.9 mm
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Toe-in measured on the tire sides: 1.9 mm +/ 1.9 mm
Vehicle loading
The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire
information label. The label is located on the inside of the fuel tank cover. The label lists both tire and vehicle design
limits. Do not load your car beyond the load limits indicated. WARNING!
Improperly inflated tires will reduce tire life, adversely affect vehicle handling and can possibly lead to failure
resulting in loss of vehicle control without prior warning.
All specifications are subject to change without prior notice.
pg. 129 Electrical system
Electrical system
12 Volt, negative ground.
Voltagecontrolled generator. Singlewire system with chassis and engine used as conductors. Grounded on chassis.
Battery
Voltage: 12 Volt, capacity: 600 A/115 min.
The battery contains corrosive and poisonous acids. It is of the utmost importance that old batteries are disposed of
correctly. Your Volvo retailer can assist you in this matter.
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Paint touch-up..........107
Panic function (alarm)..........61
Parking brake..........34
Parking brake reminder light..........24
Parking lights..........30
Passenger's seat backrest - folding..........49
Polishing..........109
Power seats..........48
Power steering - speed-sensitive..........75
Power steering fluid ........ 118, 127
Power windows..........35
PROPOSITION 65 WARNING..........119
R
Reading lights - front/rear ........ 50
Rear door step lights - replacing..........104
Rear fog light..........25, 30
Rear reading lights..........50
Rear seat backrests - folding..........54
Rear suspension..........128
Rear window - heated..........33
Rearview mirror..........36
Refrigerant..........44, 127
Refueling..........68
Remote control - keyless entry system..........57
Remote control - keyless entry system and sideview mirrors..........36
Remote keyless entry system..........57
Remote keyless entry system - replacing batteries..........58
Remote keyless entry system and driver's seat..........49
Replacing bulbs..........100-106
Replacing fuses..........96
Replacing wiper blades..........121
Reporting safety defects..........11
Road assistance..........130
Roadholding..........75
Roof load - maximum..........125
Roof racks..........76
S
Safety defects - reporting..........11
Safety locks - child..........63
Seat belt maintenance..........11
Seat belts..........2, 3, 14
Seat belts - cleaning..........109
Seats - front..........48
Servicing..........113, 114
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Shiftlock..........69, 70, 72
Side direction indicator - replacing..........103
Side impact airbag system (SIPS)..........8
Side marker lights - replacing..........105
Sideview mirrors..........36
Sideview mirrors - folding ........27
Sideview mirrors - heated..........33
Sideview mirrors - memory function..........36
Snow chains..........89
Snow tires..........89
Spare tire.......... 53, 90
Spark plugs..........128
Specifications..........126
Speed -sensitive power steering..........75
SRS..........6
SRS diagnostic system..........24
Stability Traction Control (STC)..........17, 27
Start inhibitor (immobilizer)..........56, 69
Starting the engine..........69
Steering wheel adjustment ........ 32
Steering wheel lock..........32
Storage compartment in center console..........52
Storage compartments..........51
Studded tires..........89
Sun blinds..........38
Sun roof..........37
Supplemental Restraint System..........4, 24
Suspension..........128
Switches in center console ........ 27
T
Tachometer..........23
Tail light bulbs - replacing ........ 102
Temperature gauge..........23
Temporary spare tire..........90
Text window..........26
Three-way catalytic converters..........85
Tire pressure..........90
Tires..........75, 88 - 91
Tires - changing..........92, 93
Tool bag..........53
Towing a trailer..........79
Towing eyelet..........77
Towing the car..........77, 78
Trailer towing..........79
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the vehicle and others sharing the roadway. Avoiding distractions is part of that responsibility.
The following should be checked regularly: *
1 Washer fluid reservoir should be filled with water and solvent (wintertime: windshield washer anti-freeze). See
page 114.
2 Power steering - When cold, the level must not be above the COLD mark and when hot it must not be above the
HOT mark. Top up if the level drops to the ADD mark with ATF fluid. See page 118.
3 Coolant level should be between the expansion tank marks. Mixture: 50% anti-freeze and 50% water. See page 112.
4 Engine oil level should be between the dipstick marks. The distance between the marks represents approx.
1.6 US qts (1.5 liters). See page 117.
5 Brake fluid - check, without removing the cap, that the level is above the MIN mark. Use brake fluid DOT 4+. See
page 118.
* Engine oil should be checked each time the car is refuelled.
Octane rating, see page 66.
Tire pressure, see label located on the rear edge of the right front door.
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