2002 VOLVO S60 maintenance

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VOLVO S60
Introduction
Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe driving in your
Volvo, an automobile designed with your safety and comfort in mind. To help ensure your satisfaction with this
vehicle, we encourage you to familiarize yourself with the equipment descriptions, operating instructions and
maintenance requirements/recommendations in this manual. We also urge you and your passengers to wear seat belts
at all times in this (or any other) automobile. And, of course, please do not operate a vehicle if you may be affected by
alcohol, medication or any impairment that could hinder your ability to drive.
Your Volvo is designed to meet all applicable safety and emission standards, as evidenced by the certification labels
attached to the driver's door opening and on the left wheel housing in the engine compartment.
For further information please contact your retailer, or:
In the USA:
Volvo Cars of North America
Customer Relations
P.O. Box 914
Rockleigh, New Jersey 07647-0914
800-458-1552
In Canada:
Volvo Canada Ltd.
175 Gordon Baker Road
Willowdale, Ontario M2H 2N7
800-663-8255
General Information
Shiftlock (automatic transmission)
When your car is parked, the gear selector is locked in the (P) ark position. To release the selector from this position,
turn the ignition key to position II (or start the engine), depress the brake pedal, press the button on the front side of the
gear selector and move the selector from (P) ark.
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For Volvo, all homogeneous plastic parts weighing more than 1.7 oz. (50 grams) are marked with international
symbols that indicate how the component is to be sorted for recycling.
In addition to continuous environmental refinement of conventional gasoline-powered internal combustion engines,
Volvo is actively looking at advanced technology alternative-fuel vehicles.
When you drive a Volvo, you become our partner in the work to lessen the car's impact on the environment. To reduce
your vehicle's environmental impact, you can:
Maintain proper air pressure in your tires. Tests have shown decreased fuel economy with improperly inflated tires.
Follow the recommended maintenance schedule.
Drive at a constant speed.
See an authorized Volvo retailer as soon as possible for inspection if the check engine (malfunction indicator) lamp
illuminates, or stays on after the vehicle has started.
Properly dispose of any vehicle-related waste such as used motor oil, used batteries, brake pads, etc.
When cleaning your car, use Volvo's own car care products, all of which have systematically been adapted to the
environment.
For additional information regarding the environmental activities in which Volvo Cars of North America, Inc. and
Volvo Car Corporation are involved, visit our Internet Home Page at: http://www.volvocars.com

Prem-Air
On the surface of the radiator in the engine compartment, there is a special coating called Prem-Air. Prem-Air works
as a catalytic converter, converting most of the ground level ozone passing through the radiator into oxygen, thereby
reducing harmful ground-level ozone.
Instruments, switches and controls
Page
1. Front fog lights 40
2. Headlights/ Parking lights40
3. Rear fog light40
4. Turn signals/ High/ low beams41
5. Cruise control45
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Contents
Contents
Safety
Instruments and controls
Climate control
Audio
Interior
Locks and alarm
Starting and driving
Wheels and tires
Car care
Maintenance and service
Specifications
Index
Back Cover
Contents | Top of Page
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injury. Have the car towed to an authorized Volvo retailer for repairs.
Automatic transmission:
Before attempting to tow the car, use the following procedure to override the shiftlock system to move the gear
selector to the neutral position.
Switch off the ignition for at least 10 minutes and disconnect the battery
Wait at least one minute
Insert the key in the ignition and turn it to position II
Press firmly on the brake pedal.
Move the gear selector from (P) ark to the (N) eutral position.
There is no maintenance to perform on the SRS yourself. The month and year shown on the decal on the door pillar
indicate when you should contact your Volvo retailer for specific servicing or replacement of airbags and seat belt
tensioners. This service must be performed by an authorized Volvo retailer.
Should you have any questions about the SRS system, please contact your authorized Volvo retailer or Volvo
Customer Support.:
In the USA:
Volvo Cars of North America
Customer Relations
P.O. Box 914
Rockleigh, New Jersey 07647-0914
800-458-1552
In Canada:
Volvo Canada Ltd.
175 Gordon Baker Road
Willowdale, Ontario M2H 2N7
800-663-8255
pg. 17 Airbags (Supplemental Restraint System)
Front airbag (SRS) system
As an enhancement to the three-point seat belt system, your Volvo is equipped with a Supplemental Restraint System
(SRS). The Volvo SRS consists of an airbag (2) on both the driver's and passenger's sides and seat belt tensioners in
both front door pillars. The system is designed to supplement the protection provided by the three-point seat belt
system. All three rear seat belts are also equipped with tensioners.
The SRS system is indicated by the "SRS" embossed on the steering wheel pad and above the glove compartment, and
by decals on both sun visors and on the front and far right side of the dash.
The airbags are folded and located in the steering wheel hub and above the glove compartment.
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The indicator light stays on when the STC or DSTC system has been switched off with the appropriate button in the
center console.
Fault in the STC or DSTC system
If the indicator light remains on, there is a fault in one of the systems.
Stop the car in a safe place and switch off the engine. Restart the engine.
If the indicator light goes off, no further action is necessary.
If the indicator light remains on, drive to an authorized Volvo retailer to have the system inspected.
pg. 36 Indicator and warning symbols
Messages in the text window
When a warning light in the instrument panel comes on, a message is also displayed in the text window. After you
have read the message, you can erase it by pressing button A (see illustration).
NOTE: Certain messages cannot be erased until the condition has been corrected. If a warning message is displayed
when e. g. you are using the trip computer or would like to use the telephone, this message must be erased before you
can access the function of your choice. Press button A to erase the warning message.
You can scroll through the stored messages by pressing button A (see illustration). The text window can be cleared
(the message will be returned to memory) by pressing button A again.
MessageMeaning:
STOP
SAFELY Stop and switch off the engine - to help prevent serious risk of damage.
STOP
ENGINE Stop and switch off the engine - to help prevent serious risk of damage.
SERVICE
URGENT Take your car to an authorized Volvo retailer for inspection as soon as possible.
SEE
MANUAL Refer to your owner's manual. For additional information, please contact your Volvo retailer.
SERVICE
REQUIRED Take your car to an authorized Volvo retailer for inspection at your convenience (but preferably before
the next scheduled maintenance service).
FIX NEXT
SERVICE Have the system affected inspected at the next scheduled maintenance service.
TIME FOR
REGULAR
SERVICE This light will come on at 7,500 mile (12,000 km) intervals, after 750 hours of driving or after 12
months, whichever occurs first, to remind the driver that the service interval has been exceeded. The
light will stay on for 2 minutes after start until reset by the servicing retailer.
pg. 37 Switches in the center console
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VOLVO S60
Climate control
pg. 53 Climate control
Climate control systems - general information 54
Air distribution55
Electronic climate control, ECC (2.4T and T5)56
Manual climate control with air conditioning, (A/C)60
pg. 54 Climate control systems - general information
Condensation on the inside of the windows
Keeping the insides of the windows clean will help reduce the amount of condensation that forms on the windows. Use
a commercial window cleaning agent to clean the windows.
Ice and snow
Always keep the air intake grille at the base of the windshield free of snow.
Cabin air filter
Replace the cabin air filter with a new one at the recommended intervals. The filter should be replaced more often
when driving under dirty and dusty conditions. The filter cannot be cleaned and therefore should always be replaced
with a new one.
Sensors
The sunlight sensor on the dashboard and passenger compartment temperature sensor in the ECC control panel should
not be covered in any way as this could cause incorrect information to be sent to the ECC system.
Parking the car in warm weather
If your car has been parked in the sun in warm weather, opening the windows and sun roof (option) for several
minutes before driving will help release the warm air from the passenger compartment. When the engine is running,
close the windows and sun roof and use the recirculation function for several minutes to enable the air conditioning to
cool the compartment as quickly as possible.
Windows and optional sun roof
The optional ECC system (2.4T and T5 models only) will function best if the windows and optional sun roof are
closed. If you drive with the sun roof open, we recommend that you manually adjust the temperature and blower
control (the LED in the AUTO switch should be off).
Acceleration
The air conditioning is momentarily disengaged during full-throttle acceleration.
Climate control maintenance
All maintenance on the climate control systems should be carried out by an authorized Volvo service technician only.
Refrigerant
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Do not exceed posted speed limits.
Avoid carrying unnecessary items (extra load) in the car.
Maintain correct tire pressure. Check tire pressure regularly (when tires are cold).
Remove snow tires when threat of snow or ice has ended.
Note that roof racks, ski racks, etc, increase air resistance and also fuel consumption.
Avoid using automatic transmission kickdown feature unless necessary.
However, at higher driving speeds, fuel consumption will be lower with the air conditioning on and the windows
closed than with the air conditioning off and the windows open.
Using the onboard trip computer's fuel consumption modes can help you learn how to drive more economically.
Other factors that decrease gas mileage are:
Worn or dirty spark plugs
Incorrect spark plug gap
Dirty air cleaner
Dirty engine oil and clogged oil filter
Dragging brakes
Incorrect front end alignment Some of the above mentioned items and others are checked at the standard
Maintenance Service intervals.
NOTE: Vehicles equipped with automatic transmissions should use (D) rive as often as possible and avoid using
"kickdown" to help improve fuel economy.
WARNING!
Driving with the trunk open: Driving with the trunk open could lead to poisonous exhaust gases entering the
passenger compartment. If the trunk must be kept open for any reason, proceed as follows
- Close the windows
- Set the ventilation system control to air flow to floor, windshield and side windows and blower control to its
highest setting.
CAUTION: Drive slowly and carefully if going through standing water (i. e. flooded roadways, etc.). Damage to the
engine could result if excess water is drawn in through the air intake system. Never drive the vehicle in water deeper
than 1 foot (300 mm).
Weight distribution affects handling
At the specified curb weight your car has a tendency to understeer, which means that the steering wheel has to be
turned more than might seem appropriate for the curvature of a bend. This ensures good stability and reduces the risk
of rear wheel skid. Remember that these properties can alter with the vehicle load.
pg. 134 General information
The heavier the load in the trunk (max. 220 lbs, 100 kg), the less the tendency to understeer.
Handling, roadholding
Vehicle load, tire design and inflation pressure all affect vehicle handling. Therefore, check that the tires are inflated to
the recommended pressure according to the vehicle load. See "Tire pressure" section.
Loads should be distributed so that capacity weight or maximum permissible axle loads are not exceeded.
pg. 135 Manual transmission
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VOLVO S60
Maintenance and service
pg. 167 Maintenance and service
Volvo service 168
Working on your car170
Hood and engine compartment172
Oils and fluids173
Wiper blades177
Battery178
Bulbs181
Fuses188
pg. 168 Volvo service
Maintenance service
Volvo advises you to follow the service program outlined in the Warranty and Service Records Information booklet.
This maintenance program contains inspections and services necessary for the proper function of your car. The
maintenance services contain several checks which require special instruments and tools and therefore must be
performed by a qualified technician. To keep your Volvo in top condition, specify time-tested and proven Genuine
Volvo Parts and Accessories.
The Federal Clean Air Act - U. S.
The Clean Air Act requires vehicle manufacturers to furnish written instructions to the ultimate purchaser to assure the
proper functioning of those components that control emissions. The maintenance instructions listed in this manual
represent the minimum maintenance required. These services are not covered by the warranty. You will be required to
pay for labor and material used. Refer to your Warranty and Service Records Information booklet for further details.
Maintenance services
Your Volvo has passed several major inspections before being delivered to you, according to Volvo specifications. The
maintenance services outlined in the Warranty and Service Records Information booklet, many of which will positively
affect your vehicle's emissions, should be performed as indicated. It is recommended that receipts for vehicle emission
services be retained in the event that questions arise concerning maintenance.
Inspection and service should also be performed anytime a malfunction is observed or suspected.
Page 169
provides more information about maintenance of emission-related components.
Applicable warranties - U.S.
In accordance with U. S. Federal Regulations, the following list of applicable U. S. warranties is provided. For
Canadian specification vehicles, see your separate warranty booklet.
New Car Limited Warranty
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