2002 TOYOTA RAV4 service

’02 Rav4_U (L/O 0108)
i2002 MY RAV4_U (OM42503U)
Foreword
Welcome to the growing group of valueconscious people who drive Toyotas. We are proud of the advanced engineering and
quality construction of each vehicle we build.
This Owner ’s Manual explains the operation of your new Toyota. Please read it thoroughly and have all the occupants
follow the instructions carefully. Doing so will help you enjoy many years of safe and troublefree motoring. For
important information about this manual and your Toyota, read the following pages carefully.
When it comes to service, remember that your Toyota dealer knows your vehicle best and is interested in your complete
satisfaction. He will provide quality maintenance and any other assistance you may require.
If there is not a Toyota dealer near you, or you need emergency assistance for any reason, please call the following number:
U.S. OWNERS:Toyota Customer Assistance Center Tollfree:18003314331
CANADIAN OWNERS:Toyota Canada Customer Interaction Centre Tollfree:1888TOYOTA8 (18888696828)
Please leave this Owner ’s Manual in this vehicle at the time of resale. The next owner will need this information also.
All information and specifications in this manual are current at the time of printing. However, because of Toyota’s policy of
continual product improvement, we reserve the right to make changes at any time without notice.
Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may
find some explanations for equipment not installed on your vehicle.
©2001 TOYOTA MOTOR CORPORATION
All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Toyo ta
Motor Corporation.

’02 Rav4_U (L/O 0108)
iv2002 MY RAV4_U (OM42503U)
Spark ignition system of yourTo y o t a
The spark ignition system in your Toyota meets all require-
ments of the Canadian InterferenceCausing Equipment
Standard.
Installation of a mobiletwoway radio system
As the installation of a mobile twoway radio system in
your vehicle could affect electronic systems such as multi-
port fuel injection system/sequential multiport fuel injection
system, cruise control system, antilock brake system,
SRS airbag system and seat belt pretensioner system, be
sure to check with your Toyota dealer for precautionary
measures or special instructions regarding installation.
Scrapping of your Toyota
The SRS airbag and seat belt pretensioner devices in your
Toyota contain explosive chemicals. If the vehicle is
scrapped with the airbags and pretensioners left as they
are, this may cause an accident such as fire. Be sure to
have the systems of the SRS airbag and seat belt preten-
sioner removed and disposed of by the qualified service
shop or by your Toyota dealer before you dispose of your
vehicle.

’02 Rav4_U (L/O 0108)
vii2002 MY RAV4_U (OM42503U)
1 OPERATION OF INSTRUMENTS AND CONTROLSPage
1 Overview of instruments and controls
1
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2 Keys and Doors7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .
3 Seats, Seat belts, Steering wheel and Mirrors27
. . . . . . . . . . . . . . . . . . . . .
4 Lights, Wipers and Defogger79
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5 Gauges, Meters and Service reminder indicators87
. . . . . . . . . . . . . . . . . .
6 Ignition switch, Transmission and Parking brake97
. . . . . . . . . . . . . . . . . . .
7 Car audio system109
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . .
8 Air conditioning system127
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Other equipment135
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. . . . . .
2 INFORMATION BEFORE DRIVING YOUR TOYOTA 153 . . . . . . . . . . . . .
3 STARTING AND DRIVING 169 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 IN CASE OF AN EMERGENCY 183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 CORROSION PREVENTION AND APPEARANCE CARE 205 . . . . . . . .
6 VEHICLE MAINTENANCE AND CARE 211 . . . . . . . . . . . . . . . . . . . . . . . . .
7 DOITYOURSELF MAINTENANCE
1 Introduction217
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2 Engine and Chassis225
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3 Electrical components239
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8 SPECIFICATIONS 253 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . .
9 REPORTING SAFETY DEFECTS FOR U.S. OWNERS AND UNIFORM TIRE QUALITY GRADING 261 . . . . . . . . . . . . . . . . . . . . . . . . . .
1 0 INDEX 265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . . . . . . . . . .
Table of contents

’02 Rav4_U (L/O 0108)
42002 MY RAV4_U (OM42503U)
1. Speedometer
2. Service reminder indicators andindicator lights
3. Tachometer 4. Fuel gauge
5. Engine coolant temperature gauge
6. Trip meter reset knob
7. Odometer and two trip meters
Instrument cluster overview

’02 Rav4_U (L/O 0108)
62002 MY RAV4_U (OM42503U)
∗1: For details, see “Service reminder indicators and warning
buzzers” on page 90 in Section 15.
∗2: If this light flashes, see “Cruise control” on page 105 in
Section 16. Cruise control indicator light
∗
2
Overdriveoff indicator light

’02 Rav4_U (L/O 0108)
482002 MY RAV4_U (OM42503U)
The driver and front passenger ’s seat
belt pretensioners are designed to be
activated in response to a severe fron-
tal impact.
When the airbag sensor detects the shock
of a severe frontal impact, the front seat
belts are quickly drawn back in by the
retractors so that the belts snugly restrain
the front seat occupants.
The front seat belt pretensioners are acti-
vated even with no passenger in the front
seat.
Collisions occurring at certain speeds and
angles may cause the seat belt preten-
sioners and SRS airbags not to operate
all together.This indicator comes on when the igni-
tion key is turned to the “ON” position.
It goes off after about 6 seconds. This
means the front seat belt pretensioners
are operating properly.
This warning light system monitors the
airbag sensor assembly, front airbag sen-
sors, front seat belt pretensioner assem-
blies, inflators, warning light, interconnect-
ing wiring and power sources. (For details,
see “Service reminder indicators and
warning buzzers” on page 90 in Section
15.)The front seat belt pretensioner system
mainly consists of the following compo-
nents and their locations are shown in the
illustration.
1. Front airbag sensors
2. SRS warning light
3. Front seat belt pretensioner assemblies
4. Airbag sensor assembly
The front seat belt pretensioners are con-
trolled by the airbag sensor assembly. The
airbag sensor assembly consists of a saf-
ing sensor and airbag sensor.
—Front seat belt
pretensioners

’02 Rav4_U (L/O 0108)
492002 MY RAV4_U (OM42503U)
When the front seat belt pretensioners are
activated, an operating noise may be
heard and a small amount of smokelike
gas may be released. This gas is harm-
less and does not indicate that a fire is
occurring.
Once the front seat belt pretensioners
have been activated, the seat belt retrac-
tors remain locked.
CAUTION
Do not modify, remove, strike or open
the front seat belt pretensioner as-
semblies, airbag sensor or surround-
ing area or wiring. Doing any of
these may cause sudden operation of
the front seat belt pretensioners or
disable the system, which could re-
sult in death or serious injury.
Failure to follow these instructions
can result in death or serious inju-
ries.
NOTICE
Do not perform any of the following
changes without consulting your
Toyota dealer. Such changes can
interfere with proper operation of the
front seat belt pretensioners in some
cases.
Installation of electronic devices
such as a mobile twoway radio,
cassette tape player or compact
disc player
 Repairs on or near the front seat
belt retractor assemblies
 Modification of the suspension sys-
tem
 Modification of the front end struc-
ture
 Attachment of a grille guard (bull
bar, kangaroo bar, etc.), snowplow,
winches or any other equipment to
the front end
 Repairs made on or near the front
fenders, front end structure or con-
sole
This front seat belt pretensioner system
has a service reminder indicator to inform
the driver of operating problems. If any of
the following conditions occurs, this
indicates a malfunction of the airbags or
pretensioners. Contact your Toyota dealer
as soon as possible to service the
vehicle.
The light does not come on when the
ignition key is turned to the “ON” posi-
tion, or the light remains on.
The light comes on or flashes while
driving.
If either front seat belt does not retract
or cannot be pulled out due to a mal-
function or activation of the relevant
front seat belt pretensioner.

’02 Rav4_U (L/O 0108)
512002 MY RAV4_U (OM42503U)
This indicator comes on when the igni-
tion key is turned to the “ON” position.
It goes off after about 6 seconds. This
means the SRS airbags are operating
properly.
This warning light system monitors the
airbag sensor assembly, front airbag sen-
sors, front seat belt pretensioner assem-
blies, inflators, warning light, interconnect-
ing wiring and power sources. (For details,
see “Service reminder indicators and
warning buzzers” on page 90 in Section
15.)The SRS airbag system is designed to
activate in response to a severe frontal
impact within the shaded area between
the arrows in the illustration.
The SRS airbags will deploy if the severi-
ty of the impact is above the designed
threshold level, comparable to an approxi-
mate 25 km/h (15 mph) collision when
impacting straight into a fixed barrier that
does not move or deform.
If the severity of the impact is below the
above threshold level, the SRS airbags
may not deploy.However, this threshold velocity will be
considerably higher if the vehicle strikes
an object, such as a parked vehicle or
sign pole, which can move or deform on
impact, or if it is involved in an underride
collision (e.g. a collision in which the nose
of the vehicle “underrides”, or goes under,
the bed of a truck, etc.).
It is possible that in some collisions at the
lower zone of airbag sensor detection and
activation the SRS airbags and front seat
belt pretensioners will not operate all toge-
ther.
For the safety of all occupants, always
wear your seat belts properly.