2002 TOYOTA RAV4 engine overheat

’02 Rav4_U (L/O 0108)
1842002 MY RAV4_U (OM42503U)
Before making these checks, make sure
you have followed the correct starting
procedure given in “How to start the
engine” on page 170 in Section 3 and that
you have sufficient fuel. If your vehicle is
equipped with the engine immobiliser sys-
tem, also check whether the other keys
will start the engine. If they work, your
key may be broken. Have the key
checked at your Toyota dealer. If none of
your keys work, the system is possibly
broken. Call your Toyota dealer. (See
“Keys (with engine immobiliser system)”
on page 8 in Section 12.)
If the engine is not turning over or is
turning over too slowly—1. Check that the battery terminals are tight and clean.
2. If the battery terminals are O.K., switch on the interior light.
3. If the light is out, dim or goes out when the starter is cranked, the battery
is discharged. You may try jump start-
ing. See “(c) Jump starting” on page
185 for further instructions.
If the light is O.K., but the engine still will
not start, it needs adjustment or repair.
Call a Toyota dealer or qualified repair
shop.NOTICE
Do not pullor pushstart the vehicle.
It may damage the vehicle or cause
a collision when the engine starts.
Also the threeway catalytic converter
may overheat and become a fire haz-
ard.
If the engine turns over at its normal
speed but will not start— 1. Turn the ignition key to “ACC” or “LOCK” and try starting the engine
again.
2. If the engine will not start, the engine may be flooded because of repeated
cranking. See “(b) Starting a flooded
engine” on page 184 for further instruc-
tions.
3. If the engine still will not start, it needs adjustment or repair. Call a Toyota
dealer or qualified repair shop. If the engine will not start, your engine
may be flooded because of repeated
cranking.
If this happens, turn the key to “START”
with the accelerator pedal held down.
Keep the key and accelerator pedal these
positions for 15 seconds and release
them. Then try starting the engine with
your foot off the accelerator pedal.
If the engine does not start after 15 se-
conds of cranking, release the key, wait
a few minutes and try again.
If the engine still will not start, it needs
adjustment or repair. Call a Toyota dealer
or qualified repair shop for assistance.
NOTICE
Do not crank for more than 30 se-
conds at a time. This may overheat
the starter and wiring systems.
If your vehicle will not start—
(a) Simple checks
(b) Starting a flooded engine

’02 Rav4_U (L/O 0108)
1882002 MY RAV4_U (OM42503U)
If your engine stalls while driving...1. Reduce your speed gradually, keeping a straight line. Move cautiously off the
road to a safe place.
2. Turn on your emergency flashers.
3. Turn the ignition key to “ACC” or “LOCK”, and try starting the engine
again.
If the engine will not start, see “If your
vehicle will not start” on page 184 in this
section.
CAUTION
If the engine is not running, the pow-
er assist for the brakes and steering
will not work so steering and braking
will be much harder than usual.
If your engine coolant temperature
gauge indicates overheating, if you ex-
perience a loss of power, or if you hear
a loud knocking or pinging noise, the
engine has probably overheated. You
should follow this procedure... 1. Pull safely off the road, stop the ve- hicle and turn on your emergency
flashers. Put the transmission in “P”
(automatic) or neutral (manual) and ap-
ply the parking brake. Turn off the air
conditioning if it is being used.
2. If coolant or steam is boiling out of the radiator or reservoir, stop the engine.
Wait until the steam subsides before
opening the hood. If there is no coolant
boiling over or steam, leave the engine
running and make sure the electric
cooling fan is operating. If it is not,
turn the ignition off.
CAUTION
To help avoid personal injury, keep
the hood closed until there is no
steam. Escaping steam or coolant is
a sign of very high pressure.
3. Look for obvious coolant leaks from theradiator, hoses, and under the vehicle.
However, note that water draining from
the air conditioning is normal if it has
been used.
CAUTION
When the engine is running, keep
hands and clothing away from the
moving fan and engine drive belts.
4. If the coolant is leaking, stop the en-gine immediately. Call a Toyota dealer
for assistance.
5. If there are no obvious leaks, check the coolant reservoir. If it is dry, add
coolant to the reservoir while the en-
gine is running. Fill it about half full.
CAUTION
Do not attempt to remove the radiator
cap when the engine and radiator are
hot. Serious injury could result from
scalding hot fluid and steam blown
out under pressure.
If your engine stalls while
driving If your vehicle overheats

’02 Rav4_U (L/O 0108)
2662002 MY RAV4_U (OM42503U)
A
Adding washer fluid243
. . . . . . . . . . . . . . . . . .
Adjustment
Front seats 29
. . . . . . . . . . . . . . . . . . . . . . . . .
Rear seats 30
. . . . . . . . . . . . . . . . . . . . . . . . .
Seat belt 40
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Air cleaner 230
. . . . . . . . . . . . . . . . . . . . . . . . . .
Air conditioning system 128
. . . . . . . . . . . . . . .
Airbags 50
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheel precautions 237
. . . . . . . . . .
Antiglare inside rear view mirror 76 . . . . . . .
Antilock brake system warning light 90 . . . .
Antitheft steering column lock 98
. . . . . . . . .
Appearance care
Cleaning the interior 209
. . . . . . . . . . . . . . . .
Protecting your Toyota from corrosion 206
. . . . . . . . . . . . . . . . . . .
Washing and waxing 207
. . . . . . . . . . . . . . . .
Automatic transmission
Driving with an automatic transmission 99
. . . . . . . . .
Shift lock override button 202
. . . . . . . . . . . .
Shift pattern 99
. . . . . . . . . . . . . . . . . . . . . . . .
Shifting speed 99
. . . . . . . . . . . . . . . . . . . . . .
Automatic transmission fluid temperature warning light 90
. . . . . . . . . . . .
Auxiliary boxes 141
. . . . . . . . . . . . . . . . . . . . . .
Auxiliary catch, Engine hood 22
. . . . . . . . . . .
B
Back door 21
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Back door lock 21
. . . . . . . . . . . . . . . . . . . . . . . . Battery
Checking battery condition 240
. . . . . . . . . .
Gas caution 240
. . . . . . . . . . . . . . . . . . . . . . .
Handling safety 240
. . . . . . . . . . . . . . . . . . . .
Recharging precautions 241
. . . . . . . . . . . . .
Winter driving tips 173
. . . . . . . . . . . . . . . . . .
Before starting the engine 170
. . . . . . . . . . . . .
Brake pad wear limit indicators 164 . . . . . . . .
Brake system 161
. . . . . . . . . . . . . . . . . . . . . . . .
Brake system warning light 90
. . . . . . . . . . . . .
Brakes
Fluid level 229
. . . . . . . . . . . . . . . . . . . . . . . . .
Pad wear limit indicators 164
. . . . . . . . . . . .
Parking 104
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Breakin tips 155
. . . . . . . . . . . . . . . . . . . . . . . .
Brightness control 82
. . . . . . . . . . . . . . . . . . . . .
C
Car audio system 110
. . . . . . . . . . . . . . . . . . . .
Carbon monoxide caution 159
. . . . . . . . . . . . .
Cassette player 110
. . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 242
. . . . . . . . .
Checking brake fluid 229
. . . . . . . . . . . . . . . . . .
Checking the engine oil level 226
. . . . . . . . . .
Checking the radiator and condenser 228
. . . . . . . . . . . . . . . . . . . . . . . . .
Child restraint
Child restraint system 58
. . . . . . . . . . . . . . .
Installation 60
. . . . . . . . . . . . . . . . . . . . . . . . .
Installation with ISOFIX rigid anchor 72
. . . . . . . . . . . . . . . . . . . . . .
Precautions 57
. . . . . . . . . . . . . . . . . . . . . . . . Types of child restraint system 59
. . . . . . . .
Using a top strap 69
. . . . . . . . . . . . . . . . . . . .
Cigarette lighter and ashtrays 136
. . . . . . . . .
Cleaning the interior 209
. . . . . . . . . . . . . . . . . .
Clock 136
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cold weather
Operation 173
. . . . . . . . . . . . . . . . . . . . . . . . .
Compact disc auto changer controller 110
. . . . . . . . . . . . . . . . . .
Compact disc player 110
. . . . . . . . . . . . . . . . . .
Condenser
Checking the condenser 228
. . . . . . . . . . . .
Controls, Instrument panel 2,4
. . . . . . . . . . . .
Cooling system
Coolant level 227
. . . . . . . . . . . . . . . . . . . . . .
Engine overheating 188
. . . . . . . . . . . . . . . . .
Radiator and reservoir 227
. . . . . . . . . . . . . .
Radiator cap 188
. . . . . . . . . . . . . . . . . . . . . . .
Winter driving tips 173
. . . . . . . . . . . . . . . . . .
Corrosion prevention 206
. . . . . . . . . . . . . . . . .
Cruise control 105
. . . . . . . . . . . . . . . . . . . . . . .
Cup holder
Front 143
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear 143
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D
Defogger
Out side rear view mirror 85 . . . . . . . . . . . . .
Rear window 85
. . . . . . . . . . . . . . . . . . . . . . . .
Differential, Limited slip 165
. . . . . . . . . . . . . . .
Dimmer switch, Headlight 80
. . . . . . . . . . . . . .
Dinghy towing 174,175
. . . . . . . . . . . . . . . . . . .
Directional signals 80
. . . . . . . . . . . . . . . . . . . .

’02 Rav4_U (L/O 0108)
2672002 MY RAV4_U (OM42503U)
Discharge warning light90
. . . . . . . . . . . . . . . .
Doityourself maintenance
Parts and tools 221
. . . . . . . . . . . . . . . . . . . . .
Service precautions 219
. . . . . . . . . . . . . . . .
Does your vehicle need repairing? 215 . . . . .
Doors
Side doors 12
. . . . . . . . . . . . . . . . . . . . . . . . .
Driver ’s seat belt reminder buzzer 90 . . . . . . .
Driver ’s seat belt reminder light 90
. . . . . . . . .
Driving
Automatic transmission 99
. . . . . . . . . . . . . .
Driving tips 170
. . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission 103
. . . . . . . . . . . . . . .
Driving tips
Driving tips in various conditions 171 . . . . .
Driving with a manual transmission 103
. . . . . . . . . . . .
Driving with an automatic transmission 99
. . . . . . . . .
Economical driving 181
. . . . . . . . . . . . . . . . .
Good driving practice 99,103
. . . . . . . . . . . .
Winter driving tips 173
. . . . . . . . . . . . . . . . . .
During
Breakin 155
. . . . . . . . . . . . . . . . . . . . . . . . . .
E
Economical driving
Saving money on both fuel and repairs 181 . . . . . . . . . . . . . . . . . .
Electric moon roof 25 . . . . . . . . . . . . . . . . . . . . . Electrical system
Battery 240,241 . . . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 219 . . . . . . . . . . . . . . . . . . . . .
Fuses 242 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 81 . . . . . . . . . . . . . .
Emergency, In case of
Blown fuse 242 . . . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 81 . . . . . . . . . . . .
Flat tire 189 . . . . . . . . . . . . . . . . . . . . . . . . . . .
If you cannot shift automatic transmission selector lever 202 . . . . . . . .
If you lose your keys 203 . . . . . . . . . . . . . . . .
If you lose your wireless remote control transmitter 203 . . . . . . . . . . . . . . . .
If your engine stalls while driving 188 . . . . .
If your vehicle needs to be towed 198 . . . . .
If your vehicle will not start 184 . . . . . . . . . .
Jump starting 185 . . . . . . . . . . . . . . . . . . . . . .
Overheating 188 . . . . . . . . . . . . . . . . . . . . . . .
Towing 198 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emissions Inspection and Maintenance (I/M) programs 216 . . . . . . . . .
Engine
Air cleaner 230 . . . . . . . . . . . . . . . . . . . . . . . .
Before starting the engine 170 . . . . . . . . . . .
Checking the coolant level 227 . . . . . . . . . .
Emission control device 158 . . . . . . . . . . . . .
Engine compartment 218 . . . . . . . . . . . . . . .
Exhaust gas caution 159 . . . . . . . . . . . . . . . .
Hood release 22 . . . . . . . . . . . . . . . . . . . . . . .
Oil consumption 159 . . . . . . . . . . . . . . . . . . . .
Oil level 226 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating 188 . . . . . . . . . . . . . . . . . . . . . . . Starting procedure 170
. . . . . . . . . . . . . . . . .
Threeway catalytic converter 158 . . . . . . .
Engine coolant
Temperature gauge 88 . . . . . . . . . . . . . . . . . .
Winter driving tips 173 . . . . . . . . . . . . . . . . . .
Engine coolant temperature gauge 88 . . . . . .
Engine immobiliser system 11 . . . . . . . . . . . . .
Engine oil
Winter driving tips 173 . . . . . . . . . . . . . . . . . .
Exhaust gas caution 159 . . . . . . . . . . . . . . . . . .
F
Facts about engine oil consumption 159 . . . .
Flasher, Headlight 80 . . . . . . . . . . . . . . . . . . . . .
Flat tire
After changing wheels 197 . . . . . . . . . . . . . .
Changing tire 194 . . . . . . . . . . . . . . . . . . . . . .
If you have a flat tire 189 . . . . . . . . . . . . . . . .
Jack point 193 . . . . . . . . . . . . . . . . . . . . . . . . .
Jacking precautions 189 . . . . . . . . . . . . . . . .
Jacking up 193 . . . . . . . . . . . . . . . . . . . . . . . .
Loosening wheel nuts 193 . . . . . . . . . . . . . . .
Lowering vehicle 195 . . . . . . . . . . . . . . . . . . .
Stowing flat tire 196 . . . . . . . . . . . . . . . . . . . .
Wheel block 192 . . . . . . . . . . . . . . . . . . . . . . .
Wheel nuts 195 . . . . . . . . . . . . . . . . . . . . . . . .
Floor mat 151 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid level
Brake 229 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering 229 . . . . . . . . . . . . . . . . . . . . .
Washer fluid 243 . . . . . . . . . . . . . . . . . . . . . . .
Fog light switch, Front 82 . . . . . . . . . . . . . . . . .
Foreign countries, Operation in 157 . . . . . . . .

’02 Rav4_U (L/O 0108)
2692002 MY RAV4_U (OM42503U)
Low windshield washer fluid level warning light 90 . . . . . . . . . . . . . . . . . . . . . . . .
Luggage cover 146 . . . . . . . . . . . . . . . . . . . . . . .
Luggage stowage precautions 164 . . . . . . . . .
M
Maintenance
Doityourself maintenance 219 . . . . . . . . .
Does your vehicle need repairing? 215 . . . . . . . . . . . . . . . . . .
General maintenance 213 . . . . . . . . . . . . . . .
Maintenance requirements 212 . . . . . . . . . .
Parts and tools 221 . . . . . . . . . . . . . . . . . . . . .
Where to go for service 212 . . . . . . . . . . . . .
Malfunction indicator lamp 90,216 . . . . . . . . .
Manual transmission
Driving with a manual transmission 103 . . . . . . . . . . . .
Shift pattern 103
. . . . . . . . . . . . . . . . . . . . . . .
Shifting speed 103
. . . . . . . . . . . . . . . . . . . . .
Maximum allowable speed
Automatic transmission 99
. . . . . . . . . . . . . .
Manual transmission 103
. . . . . . . . . . . . . . .
Mirror
Antiglare inside rear view 76
. . . . . . . . . . .
Mirrors
Folding rear view 75
. . . . . . . . . . . . . . . . . . . .
Outside rear view 74
. . . . . . . . . . . . . . . . . . .
Power rear view 75
. . . . . . . . . . . . . . . . . . . . .
Vanity 77
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Moon roof 25
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
N
New vehicle breakin 155
. . . . . . . . . . . . . . . . .
O
Odometer 89
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Offroad driving precautions 172
. . . . . . . . . .
Offroad vehicle precautions 154
. . . . . . . . . .
Oil
Consumption 159
. . . . . . . . . . . . . . . . . . . . . .
Power steering 229
. . . . . . . . . . . . . . . . . . . . .
Viscosity and grade 226
. . . . . . . . . . . . . . . .
Oil consumption 159
. . . . . . . . . . . . . . . . . . . . .
Open door warning light 90
. . . . . . . . . . . . . . . .
Operation in foreign countries 157
. . . . . . . . .
Overdrive switch 99
. . . . . . . . . . . . . . . . . . . . . .
Overheating, Engine 188
. . . . . . . . . . . . . . . . . .
Overheating, Engine coolant 88
. . . . . . . . . . .
Overview
Engine compartment 218
. . . . . . . . . . . . . . .
P
Parking brake
Operation 104 . . . . . . . . . . . . . . . . . . . . . . . . .
Reminder light 104 . . . . . . . . . . . . . . . . . . . . .
Personal light 83 . . . . . . . . . . . . . . . . . . . . . . . . .
Polishing 207 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Positioning the jack 222 . . . . . . . . . . . . . . . . . .
Power outlet 137 . . . . . . . . . . . . . . . . . . . . . . . . .
Power rear view mirror control 75 . . . . . . . . . .
Power steering
Fluid level 229 . . . . . . . . . . . . . . . . . . . . . . . . .
Power window switches 19 . . . . . . . . . . . . . . . . Preloaders (seat belt pretensioners) 48
. . . . .
Pretensioners (seat belt pretensioners) 48 . . . . . . . . . . . . .
R
Radiator
Checking the radiator 228 . . . . . . . . . . . . . . .
Coolant, Engine 227 . . . . . . . . . . . . . . . . . . . .
Radio 110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear cup holder 143 . . . . . . . . . . . . . . . . . . . . . .
Rear seats 30 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear view mirror
Antiglare inside 76 . . . . . . . . . . . . . . . . . . . .
Rear view mirrors
Folding 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outside 74 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear window and outside rear view mirror defogger switch 85 . . . . . . . . . . . . . . .
Rear window wiper and washer switch 84 . . . . . . . . . . . . . . . . . . . . . .
Reporting safety defects for U.S. owners 262 . . . . . . . . . . . . . . . . . . . . . . .
Roof luggage carrier 150 . . . . . . . . . . . . . . . . . .
S
Seat adjustment precautions
Front seats 28 . . . . . . . . . . . . . . . . . . . . . . . . .
Seat belt extender 46 . . . . . . . . . . . . . . . . . . . . .
Seat belts
Cleaning 209 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastening 40 . . . . . . . . . . . . . . . . . . . . . . . . . .

’02 Rav4_U (L/O 0108)
2002 MY RAV4_U (OM42503U)
Publication No. OM42503U
Part No. 01999-42503
Printed in Japan 01-0108-00
I

( U)
Quick index
If a service reminder indicator or warning buzzer comes on 90 . . . . . . . . .
 If your vehicle will not start 184 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. .
 If your engine stalls while driving 188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 If your vehicle overheats 188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .
 If you have a flat tire 189 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .
 If your vehicle needs to be towed 198 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 Tips for driving during breakin period 155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 How to start the engine 170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . .
 General maintenance 213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
 Complete index 265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 155 for detailed information.
Fuel tank capacity:
56 L (14.8 gal., 12.3 lmp. gal.)
Engine oil:
API grade SJ “EnergyConserving”, SL “EnergyConserving” or ILSAC
multigrade engine oil is recommended.
See page 226 for detailed information.
Tire information: See pages 231 through 237.
Tire pressure: See page 257.
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