2002 TOYOTA MR2 SPYDER maintenance

02 MY MR2 SMT(U) L/O 0108
228
01 06 12
2002 MR2 (OM17493U)
A
Adding washer fluid203
. . . . . . . . . . . . . . . .
Adjustment
Seats 28
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat belt 30
. . . . . . . . . . . . . . . . . . . . . . . . .
Air conditioning system 107
. . . . . . . . . . . . .
Airbags 36
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheel precautions 197 . . . . . . . .
Antiglare inside rear view mirror 59 . . . . .
Antilock brake system warning light 70
. . . . . . . . . . . . . . . . . . . . . .
Antitheft steering column lock 76 . . . . . . .
Appearance care Cleaning the interior 170
. . . . . . . . . . . . . .
Protecting your Toyota from
corrosion 166
. . . . . . . . . . . . . . . . . . . . . .
Washing and waxing 167
. . . . . . . . . . . . . .
Auxiliary box 118
. . . . . . . . . . . . . . . . . . . . . .
Auxiliary catch, Trunk lid 14
. . . . . . . . . . . . .
B
Battery
Checking battery condition 200 . . . . . . . .
Gas caution 200 . . . . . . . . . . . . . . . . . . . . .
Handling safety 200 . . . . . . . . . . . . . . . . . .
Recharging precautions 201 . . . . . . . . . . .
Winter driving tips 140 . . . . . . . . . . . . . . . .
Before starting the engine 138 . . . . . . . . . . .
Brake pad wear limit indicators 132 . . . . . .
Brake system 129 . . . . . . . . . . . . . . . . . . . . . .
Brake system warning light 70 . . . . . . . . . . Brakes
Fluid level 191 . . . . . . . . . . . . . . . . . . . . . . .
Pad wear limit indicators 132 . . . . . . . . . .
Parking 89 . . . . . . . . . . . . . . . . . . . . . . . . . .
Breakin tips 124 . . . . . . . . . . . . . . . . . . . . . .
Brightness control 64 . . . . . . . . . . . . . . . . . . .
C
Car audio system 93
. . . . . . . . . . . . . . . . . . .
Carbon monoxide caution 127
. . . . . . . . . . .
Cassette player 94
. . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 202 . . . . . . . .
Checking brake fluid 191
. . . . . . . . . . . . . . . .
Checking the engine oil level 188 . . . . . . . .
Checking power steering fluid 191 . . . . . . .
Child restraint Child restraint system 46
. . . . . . . . . . . . .
Installation with seat belt 48
. . . . . . . . . . .
Precautions 46
. . . . . . . . . . . . . . . . . . . . . .
Types of child restraint system 47 . . . . . .
Cigarette lighter and ashtray 116
. . . . . . . . .
Cleaning the interior 170
. . . . . . . . . . . . . . . .
Clock 116
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cold weather operation 140
. . . . . . . . . . . . .
Compact disc player 94
. . . . . . . . . . . . . . . . .
Cooling system
Coolant level 189
. . . . . . . . . . . . . . . . . . . .
Engine overheating 150
. . . . . . . . . . . . . . .
Radiator and condenser 190
. . . . . . . . . . .
Radiator and reservoir 189
. . . . . . . . . . . .
Radiator cap 150
. . . . . . . . . . . . . . . . . . . . .
Winter driving tips 140
. . . . . . . . . . . . . . . . Corrosion prevention
166
. . . . . . . . . . . . . . .
Cruise control 90
. . . . . . . . . . . . . . . . . . . . . .
Cup holders 121
. . . . . . . . . . . . . . . . . . . . . . .
D
Defogger, Rear window 65
. . . . . . . . . . . . . .
Dimensions and weight 214
. . . . . . . . . . . . .
Dimmer switch, Headlight 62
. . . . . . . . . . . .
Dinghy towing 141
. . . . . . . . . . . . . . . . . . . . .
Directional signals 62
. . . . . . . . . . . . . . . . . .
Discharge warning light 70
. . . . . . . . . . . . . .
Doityourself maintenance
Parts and tools 184
. . . . . . . . . . . . . . . . . . .
Service precautions 183
. . . . . . . . . . . . . .
Does your vehicle need repairing? 177
. . . . . . . . . . . . . . . . . . . . . . .
Driver ’s seat belt light 70
. . . . . . . . . . . . . . .
Driver ’s seat belt reminder buzzer 70 . . . . .
Driving Driving tips 139,140
. . . . . . . . . . . . . . . . . .
Manual transmission 88
. . . . . . . . . . . . . .
Sequential manual transmission 77 . . . .
Driving tips
Driving tips in various conditions 139
. . . . . . . . . . . . . . . . . . . . .
Driving with a manual
transmission 88
. . . . . . . . . . . . . . . . . . . .
Economical driving 142
. . . . . . . . . . . . . . .
Good driving practice 88
. . . . . . . . . . . . . .
Winter driving tips 140
. . . . . . . . . . . . . . . .
During Breakin 124
. . . . . . . . . . . . . . . . . . . . . . . .


02 MY MR2 SMT(U) L/O 0108
229
01 06 12
2002 MR2 (OM17493U)
E
Economical drivingSaving money on both fuel
and repairs 142 . . . . . . . . . . . . . . . . . . . .
Electrical system Battery 200,201 . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 182 . . . . . . . . . . . . . . . . . . .
Fuses 202 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 63 . . . . . . . . . . . .
Emergency, In case of Blown fuse 202 . . . . . . . . . . . . . . . . . . . . . .
Emergency flasher switch 63 . . . . . . . . . .
Flat tire 151 . . . . . . . . . . . . . . . . . . . . . . . . .
If you cannot increase the engine speed 149 . . . . . . . . . . . . . . . . . .
If you cannot shift the sequential manual transmission
selector lever 164 . . . . . . . . . . . . . . . . . .
If you lose your keys 164 . . . . . . . . . . . . . .
If your engine stalls while driving 149 . . . . . . . . . . . . . . . . . . .
If your vehicle needs to be towed 160 . . . . . . . . . . . . . . . . . . . .
If your vehicle will not start 146 . . . . . . . .
Jump starting 147 . . . . . . . . . . . . . . . . . . . .
Overheating 150 . . . . . . . . . . . . . . . . . . . . .
Towing 160 . . . . . . . . . . . . . . . . . . . . . . . . . .
Emissions Inspection and Maintenance (I/M) programs 178 . . . . . . .
Engine Before starting the engine 138 . . . . . . . . .
Checking the coolant level 189 . . . . . . . . Emission control device 126
. . . . . . . . . . .
Engine compartment 180 . . . . . . . . . . . . . .
Exhaust gas caution 127 . . . . . . . . . . . . . .
Hood release 16 . . . . . . . . . . . . . . . . . . . . .
Oil consumption 128 . . . . . . . . . . . . . . . . . .
Oil level 188 . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating 150 . . . . . . . . . . . . . . . . . . . . .
Starting procedure 137 . . . . . . . . . . . . . . .
Threeway catalytic converter 126 . . . . .
Engine coolant
Temperature gauge 68 . . . . . . . . . . . . . . . .
Winter driving tips 140 . . . . . . . . . . . . . . . .
Engine coolant temperature gauge 68 . . . .
Engine immobiliser system 10 . . . . . . . . . . .
Engine oil Winter driving tips 140 . . . . . . . . . . . . . . . .
Exhaust gas cautions 127 . . . . . . . . . . . . . . .
F
Facts about engine oil
consumption 128 . . . . . . . . . . . . . . . . . . . . .
Flasher, Headlight 62 . . . . . . . . . . . . . . . . . . .
Flat tire
After changing wheels 158 . . . . . . . . . . . .
Changing tire 157 . . . . . . . . . . . . . . . . . . . .
If you have a flat tire 151 . . . . . . . . . . . . . .
Jack point 156 . . . . . . . . . . . . . . . . . . . . . . .
Jacking precautions 151 . . . . . . . . . . . . . .
Jacking up 156 . . . . . . . . . . . . . . . . . . . . . .
Loosening wheel nuts 155 . . . . . . . . . . . . .
Lowering vehicle 158 . . . . . . . . . . . . . . . . .
Wheel block 155 . . . . . . . . . . . . . . . . . . . . . Wheel nuts 157
. . . . . . . . . . . . . . . . . . . . . .
Floor mat 121 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid level Brake 191 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering 191 . . . . . . . . . . . . . . . . . . .
Washer fluid 203 . . . . . . . . . . . . . . . . . . . . .
Foreign countries, Operation in 126 . . . . . .
Front box 117 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filler door o pener 18. . . . . . . . . . . . . . . . .
Fuel economy 142 . . . . . . . . . . . . . . . . . . . .
Fuel pump shut off system 126 . . . . . . . . .
Gauge 68 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation in foreign countries 126 . . . . .
Tank cap 18 . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel information 124 . . . . . . . . . . . . . . . . . . . .
Fuel pump shut off system 126 . . . . . . . . . .
Fuses Fuse box 202 . . . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 182 . . . . . . . . . . . . . . . . . . . . .
G
Gauge
Engine temperature 68 . . . . . . . . . . . . . . .
Fuel 68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General maintenance 175 . . . . . . . . . . . . . . .
Glove box 117 . . . . . . . . . . . . . . . . . . . . . . . . .
Good driving practice Manual transmission 88 . . . . . . . . . . . . . .


02 MY MR2 SMT(U) L/O 0108
230
01 06 12
2002 MR2 (OM17493U)
H
Hazard switch63
. . . . . . . . . . . . . . . . . . . . . .
Headlight switch 62
. . . . . . . . . . . . . . . . . . . .
High speed operation During breakin 124
. . . . . . . . . . . . . . . . . .
Hood release, Engine 16
. . . . . . . . . . . . . . . .
How to start the engine 138
. . . . . . . . . . . . .
I
Identification
Engine 133 . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle 133 . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition switch 76 . . . . . . . . . . . . . . . . . . . . . .
Indicator symbols 5 . . . . . . . . . . . . . . . . . . . .
Instrument panel Cigarette lighter and ashtray 116 . . . . . . .
Clock 116 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicator symbols 5 . . . . . . . . . . . . . . . . . .
Odometer 69 . . . . . . . . . . . . . . . . . . . . . . . .
Tachometer 69 . . . . . . . . . . . . . . . . . . . . . . .
Trip meter 69 . . . . . . . . . . . . . . . . . . . . . . . .
Instrument panel light control 64 . . . . . . . . .
Instrument panel overview 2 . . . . . . . . . . . .
Iridiumtipped spark plugs 129 . . . . . . . . . .
J
Jack
Location 153 . . . . . . . . . . . . . . . . . . . . . . . .
Positioning the jack 186 . . . . . . . . . . . . . . .
Jump starting 147 . . . . . . . . . . . . . . . . . . . . . .
K
Key reminder buzzer 74
. . . . . . . . . . . . . . . .
Keys 8,164
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
L
Light bulbs
Backup lights 209 . . . . . . . . . . . . . . . . . . .
Front turn signal lights 208 . . . . . . . . . . . .
Front side marker lights 208 . . . . . . . . . . .
Headlights 206 . . . . . . . . . . . . . . . . . . . . . . .
License plate lights 210 . . . . . . . . . . . . . . .
Parking lights 207 . . . . . . . . . . . . . . . . . . . .
Rear turn signal lights 209 . . . . . . . . . . . .
Rear turn signal, stop/tail, stop and backup lights 209 . . . . . . . . .
Light bulbs, replacing 204 . . . . . . . . . . . . . . .
Light reminder buzzer 70 . . . . . . . . . . . . . . .
Limitedslip differential 133 . . . . . . . . . . . . .
Lock
Side doors 11 . . . . . . . . . . . . . . . . . . . . . . . .
Steering column 76 . . . . . . . . . . . . . . . . . . .
Low fuel level warning light 70 . . . . . . . . . . .
Low engine oil pressure warning light 70 . . . . . . . . . . . . . . . . . . . . . .
Luggage space 119 . . . . . . . . . . . . . . . . . . . .
Luggage stowage precautions 132 . . . . . . .
M
Maintenance
Doityourself maintenance 183 . . . . . . .
Does your vehicle need repairing? 177 . . . . . . . . . . . . . . . .
General maintenance 175 . . . . . . . . . . . . .
Maintenance requirements 174 . . . . . . . .
Parts and tools 184 . . . . . . . . . . . . . . . . . . .
Where to go for service 174 . . . . . . . . . . .
Malfunction indicator lamp 70 . . . . . . . . . . .
Manual transmission Driving with a
manual transmission 88 . . . . . . . . . . . . .
Shift pattern 88 . . . . . . . . . . . . . . . . . . . . . .
Shifting speed 88 . . . . . . . . . . . . . . . . . . . .
Maximum allowable speed Manual transmission 88 . . . . . . . . . . . . . .
Sequential manual transmission 77 . . . .
Mirror Antiglare inside rear view 59 . . . . . . . . .
Mirrors
Folding rear view 58 . . . . . . . . . . . . . . . . . .
Outside rear view 58 . . . . . . . . . . . . . . . . .
Power rear view 58 . . . . . . . . . . . . . . . . . . .
N
New vehicle breakin 124
. . . . . . . . . . . . . . .


02 MY MR2 SMT(U) L/O 0108
231
01 06 12
2002 MR2 (OM17493U)
O
Odometer69
. . . . . . . . . . . . . . . . . . . . . . . . . .
Oil
Consumption 128
. . . . . . . . . . . . . . . . . . . .
Power steering 191
. . . . . . . . . . . . . . . . . . .
Viscosity and grade 188,215
. . . . . . . . . .
Oil power steering 191
. . . . . . . . . . . . . . . . . .
Open door warning light 70
. . . . . . . . . . . . . .
Operation in foreign countries 126 . . . . . . .
Overheating, Engine 150
. . . . . . . . . . . . . . . .
Overheating, Engine coolant 68
. . . . . . . . . .
Overview
Engine compartment 180
. . . . . . . . . . . . . .
Instrument cluster 4
. . . . . . . . . . . . . . . . . .
Instrument panel 2
. . . . . . . . . . . . . . . . . . .
P
Parking brake
Operation 89 . . . . . . . . . . . . . . . . . . . . . . . .
Reminder light 89 . . . . . . . . . . . . . . . . . . . .
Parking brake reminder light 70 . . . . . . . . . .
Parts and tools 184 . . . . . . . . . . . . . . . . . . . . .
Passenger airbag manual onoff switch 45 . . . . . . . . . . . . . . . . . . . . .
Passenger ’s seat belt
reminder light 70 . . . . . . . . . . . . . . . . . . . . .
Polishing 167 . . . . . . . . . . . . . . . . . . . . . . . . . .
Power door lock switch 12 . . . . . . . . . . . . . .
Power rear view mirror control 58 . . . . . . . .
Power steering fluied level 191 . . . . . . . . . .
Power window switches 13 . . . . . . . . . . . . . .
Power window lock switch 13 . . . . . . . . . . . . Pretensioners
(seat belt pretensioners) 34 . . . . . . . . . . .
Protecting your Toyota from corrosion 166 . . . . . . . . . . . . . . . . . . .
R
Radiator
Coolant, Engine 189 . . . . . . . . . . . . . . . . . .
Rear view mirror,
Antiglare inside 59 . . . . . . . . . . . . . . . . . .
Rear view mirror, Power controlled 58 . . . . . . . . . . . . . . . . . .
Rear view mirrors, Folding 58 . . . . . . . . . . .
Rear view mirrors, Outside 58 . . . . . . . . . . .
Rear window defogger switch 65 . . . . . . . . .
Reporting safety defects for U.S. owners 224 . . . . . . . . . . . . . . . . . .
S
Seat adjustment precautions
Front seats 28 . . . . . . . . . . . . . . . . . . . . . . .
Seat belt extender 32 . . . . . . . . . . . . . . . . . . .
Seat belts Cleaning 170 . . . . . . . . . . . . . . . . . . . . . . . .
Fastening 30 . . . . . . . . . . . . . . . . . . . . . . . .
Seat belt precautions 30 . . . . . . . . . . . . . .
Seat belt pretensioners 34 . . . . . . . . . . . .
Seats 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sequential manual transmission
Driving with a sequential manual transmission 77 . . . . . . . . . . .
Shift pattern 77 . . . . . . . . . . . . . . . . . . . . . .
Shifting speed 77 . . . . . . . . . . . . . . . . . . . .
Service and maintenance 174 . . . . . . . . . . .
Service reminder indicators 70 . . . . . . . . . .
Side door locks 11 . . . . . . . . . . . . . . . . . . . . .
Side vents 113 . . . . . . . . . . . . . . . . . . . . . . . . .
Soft top 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare fuse 202 . . . . . . . . . . . . . . . . . . . . . . . .
Spare tire 153 . . . . . . . . . . . . . . . . . . . . . . . . .
Spark plugs
lrigiumtipped spark plugs 129 . . . . . . . .
Specifications 213 . . . . . . . . . . . . . . . . . . . . .
SRS driver and
passenger airbags 36 . . . . . . . . . . . . . . . .
SRS warning light 70 . . . . . . . . . . . . . . . . . . .
Starting
Cold weather 138 . . . . . . . . . . . . . . . . . . . .
Engine 138 . . . . . . . . . . . . . . . . . . . . . . . . . .
Jump starting 147 . . . . . . . . . . . . . . . . . . . .
Steering Column lock 76 . . . . . . . . . . . . . . . . . . . . . .
Tilt steering wheel 57 . . . . . . . . . . . . . . . . .
Suspension and chassis 135 . . . . . . . . . . . .
Switch Emergency flasher 63
. . . . . . . . . . . . . . . .
Headlight, dimmer and turn signal 62
. . . . . . . . . . . . . . . . . . . . . .
Ignition 76
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear window defogger 65
. . . . . . . . . . . . .
Power door lock 12
. . . . . . . . . . . . . . . . . . .


02MY MR2 SMT(U) L/O 0108
2002 MR2 (OM17493U)
Publication No. OM17493U
Part No. 01999-17493
Printed in Japan 01010800
C
MR2(!"U)
Quick index
If a service reminder indicator or warning buzzer comes on 70 . . . . . . . . . . .
 If your vehicle will not start 146 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . .
 If your engine stalls while driving 149 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 If your vehicle overheats 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . .
 If you have a flat tire 151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
 If your vehicle needs to be towed 160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 Tips for driving during breakin period 124 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 How to start the engine 138 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . .
 General maintenance 175 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . . .
 Complete index 227 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . . . . . . . .
Gas station information
Fuel type:
1ZZFE engine: UNLEADED gasoline, Octane Rating 87
(Research Octane Number 91) or higher
See page 124 for detailed information.
Fuel tank capacity:
48 L (12.7 gal., 10.6 lmp. gal.)
Engine oil:
API grade SJ “EnergyConserving”, SL “EnergyConserving” or ILSAC
multigrade engine oil is recommended.
See page 188 for detailed information.
Tire information: See pages 192 through 197.
Tire pressure: See page 218.
#U4

02MY MR2 SMT(U) L/O 0108
2002 MR2 (OM17493U)
You should know as much about the quality and
importance of proper maintenance of your new
vehicle as the people who built it.
The Toyota authorized Repair Manual
tells you how to maintain your vehicle and
enables you to correctly perform your own
maintenance.
The best way to keep your new vehicle in top
running order is to maintain it properly from
the moment you drive it off the showroom
floor.
The Toyota authorized Repair Manual is
packed with literally everything you need to
know to perform your own maintenance in
virtually every area of your new vehicle.

02MY MR2 SMT(U) L/O 0108
2002 MR2 (OM17493U)
Where to obtain the Repair Manual
The repair manual for MR2, written in English,
may be purchased as applicable from any Toyota
dealer.
Pub. Name: 2002 MR2 Repair Manual
Pub. No.: RM900U1 (Maintenance, Preparation, Service specifications
and Diagnostics)
RM900U2 (Engine, Chassis and
Body)
Maintenance procedures for the engine,
chassis, body, electrical system, and more,
are clearly explained and illustrated.
Periodic maintenance and tuneup
Periodic maintenance and tuneup helps to pre-
vent small problems from growing into larger ones lat-
er on. The repair manual outlines exactly what main-
tenance is required and clearly explains how to do the
work yourself stepbystep.
Areas covered include such things as spark plug re-
placement, valve clearance adjustment and engine oil
and filter replacement.