2002 SUZUKI GRAND VITARA Assembly

YH4
GRAND
VITARA
BODY SERVICE 9-73
5
46
4. Assistant grip
5. Rear room light
6. Inner trim
1. Roof harness
2. Rear washer hose
3. Adhesive tape
Front 1. Room light
2. Sunshade assembly
3. Spot light
IWATA
CAMI
HEAD LINING
REMOVAL
1) Remove spot light and sliding roof switch (if equipped).
2) Remove sunshade assembly.
3) Remove room light and spacer.
4) Remove assistant grips.
5) Remove inner trims covering head lining and door opening trim.
6) Remove rear speaker cover (if equipped).
7) Disconnect rear washer hose and roof harness from body.
8) Remove head lining.
NOTE:
Adhesive double coated tape is used to attach rear part of
head lining. Detach head lining from roof after removing all
above parts.
INSTALLATION
1) Set roof harness and washer hose to head lining with tape.
2) Clean roof where adhesive tape of head lining will be attached.
3) Peel off release liner of adhesive tape on head lining and install
it to body.
4) Install assistant grips a, b, c and d in that order.

YH4
GRAND
VITARA
9-74 BODY SERVICE
1. Door opening trim
2. Head liningSetSet
4. Assistant grip
5. Rear room light
6. Inner trim 1. Room light
2. Sunshade assembly
3. Spot light
IWATA
CAMI
5) Install door opening trim.
6) Install spot light, sunshade assembly, speaker cover, room light
and inner trims covering head lining.

YH4
GRAND
VITARA
BODY SERVICE 9-75
1. Canvas top
2. Rear topbow
3. Side body garnish
4. Luggage mat end garnish
5. Assistant grip
6. Sunshade assembly
7. Sunshade hook
8. Front topbow lock
9. Canvas top snap
10. Front seat belt
11. Front pillar trim
12. Rear side inner lower trim
13. Rear side inner upper trim
14. Room light connector
15. Room light harness clamp
16. Roof trim
17. Left-front seat belt
ROOF TRIM (2 DOOR MODEL)
REMOVAL
1) Remove canvas top.
2) Remove rear topbow.
3) Remove side body garnishes.
4) Remove luggage mat end garnish.
5) Remove assistant grips.
6) Remove sunshade assemblies.
7) Remove sunshade hooks.
8) Remove front topbow locks.
9) Remove canvas top snaps.
10) Remove front seat belts.
11) Remove front pillar trims.
12) Remove rear side inner lower trims.
13) Remove rear side inner upper trims.
14) Disconnect room light connector and remove room light har-
ness clamp.
15) Remove roof trim.
CAUTION:
Be very careful not to separate roof trim consists of 4
components when removing. If disassemble it, it could
not be assembled to original unit.

YH4
GRAND
VITARA
BODY SERVICE 9-79
1. Roof rail assembly
2. Front cap
3. Rear cap
4. Base seal
5. Nut
1. Roof molding
2. Roof panel
3. Clip
4. Molding stud
ROOF RAIL (IF EQUIPPED)
Removal
1) Remove roof rail front and rear caps as shown in figure.
2) Remove nuts.
3) Remove roof rail assembly.
Installation
Reverse removal procedure for installation.
Confirm that each roof rail fixing nut is tightened securely.
ROOF MOLDING
REMOVAL AND INSTALLATION

If roof rail is equipped, remove it in advance (refer to ªROOF RAILº section).

When reusing roof molding, be careful not to make roof molding warped.

YH4
GRAND
VITARA
1. Upper anchor
2. Lower anchor
3. Retractor assembly
4. Buckle
SEAT BELT 10A-3
FRONT SEAT BELT
WARNING:
Be sure to read ªService Precautionsº before starting to work and observe every precaution during
work.
REMOVAL
Refer to the figure below to remove front seat belts.

YH4
GRAND
VITARA
1. Buckle tongue
2. Buckle catch
10A-4 SEAT BELT
INSPECTION
Seat belts and attaching parts can affect the vital components and
systems of a vehicle. Therefore, they should be inspected carefully
and replaced with genuine parts only.
Seat belt

The seat belt webbing or strap should be free from damage.

Fully extend the seat belt to make sure there are no twists or tears
in it.
Retractor assembly
Let the seat belt retract fully to confirm its easy retraction.

The retractor assembly should lock webbing when pulled quickly.

The retractor assembly should lock webbing even when tilted
(approx. 15) toward the fore and aft or right and left directions.
Anchor bolt

Inspect all seat belt anchor bolts to verify that they are secure.

All anchor bolts should be secure and torqued to specification.
Belt latch

Belt latch should be secure when latched.

Inspect the seat belt buckle, ensuring that it locks and unlocks
easily.

After buckling the seat belt, tug sharply on the belt, checking that
the buckle remains locked.
Warning system
Check driver side seat belt strap switch for continuity by using ohm-
meter.
Without inserted buckle tongue to buckle catch:
Terminal ªAº and ªBº: Continuity
With inserted buckle tongue to buckle catch:
Terminal ªAº and ªBº: No continuity (

)
As to seat belts with ALR (other than driver side seat belt), check
them as follows in addition to above check.

With vehicle at stop, pull seat belt all the way out, let it retract a
little and try to pull it. It should not be pulled out, that is, it should
be locked where retracted.

Let seat belt retract to its original state. Next, pull it half way out,
let it retract a little and try to pull it again. It should be pulled out
smoothly, that is it should not be locked at this time.

YH4
GRAND
VITARA
SEAT BELT 10A-5
(a)
(a)(a)
(a)
(b)
1. Upper anchor
2. Lower anchor
3. Retractor assembly
4. Buckle
INSTALLATION
Install in reverse order of removal, noting the following.

Seat belt anchor bolts should have an unified fine thread (7 / 16-20 UNF). Under no circumstances should any
different sized or metric screw threads be used.

Be sure to tighten seat belt anchor bolts to specified torque.
Tightening torque
(a): 35 N
.m (3.5 kg-m, 25.5 lb-ft)
(b): 5.5 N
.m (0.55 kg-m, 4.0 lb-ft)

YH4
GRAND
VITARA
10A-6 SEAT BELT
1. Upper anchor
2. Lower anchor
3. Retractor assembly
4. Buckle: If equipped* *
REAR SEAT BELT
WARNING:
Be sure to read ªService Precautionsº before starting to work and observe every precaution during
work.
REMOVAL
Refer to the figure below to remove rear seat belts.
INSPECTION
Check the rear seat belt in the same way as when inspecting front seat belt. (Refer to page 10A-4.)
INSTALLATION
Install the rear seat belt observing the same precautions as when installing front seat belt. (Refer to page 10A-5.)
Tightening Torque
(a): 35 N
.m (3.5 kg-m, 25.5 lb-ft)
TIGHTENING TORQUE SPECIFICATIONS
FasteningpartsTightening torqueFastening artsN.mkg-mlb-ft
Upper and lower anchor bolt353.525.5
Retractor assembly bolt353.525.5
Retractor assembly screw5.50.554.0
Buckle bolt353.525.5