2002 SAAB 9-5 battery

189 Car care and technical information
Engine compartment, 4-cyl. engine
10
9
6
7
8
1
2
4
3
5
IB1773
Engine compartment, 4-cyl. engine 1 Engine-oil dipstick/filler cap
2 Reservoir, brake/clutch fluid
3 Fuse box
4 Expansion tank, coolant
5 Washer-fluid filler cap
6Battery
7 Dipstick, automatic transmission fluid
8 Turbo unit
9 Ignition discharge module
10 Reservoir, power-steering fluid
ProCarManuals.com

190 Car care and technical informationEngine compartment, 6-cyl. (3.0t V6)
99
2
1
4
57
6
10
83
IB1774
Engine compartment, 6-cyl. (3.0t V6) 1 Engine-oil dipstick
2 Engine-oil filler cap
3 Reservoir, brake/clutch fluid
4 Fuse box
5 Expansion tank, coolant
6 Washer-fluid filler cap
7Battery
8 Dipstick, automatic transmission fluid
9 Ignition discharge module
10 Reservoir, power-steering fluid
ProCarManuals.com

199 Car care and technical information
BatteryThe battery is provided with a cover to
protect it from radiated heat. If the battery is
exposed to high temperatures, its life will be
shortened. To remove the cover, release
the two clips along its long sides.
The cover fits the standard battery installed
in the car. If a new battery is to be fitted,
make sure that its dimensions are the same
as the standard one.
The battery is maintenance free and should
be changed if the electrolyte level is too low.
The indicator on the top side of the battery
will be white if the battery needs replacing.The fluid level and the charge level should
be checked regularly.

If frequent short journeys are made, the bat-
tery may need to be given a booster charge.
This can be done either using a battery
charger or by taking the car for a long run.
A car with a standard equipment specifica-
tion and a fully charged battery can be left
for up to 40 days and still have a sufficient
charge for starting. If extra equipment is fit-
ted, such as a car phone, the charge may
only be sufficient for about 15 days.
WARNING
 The battery emits hydrogen which,
when mixed with the oxygen in the air,
forms a highly explosive gas. Avoid
causing sparks and keep open flames
well away from the vicinity of the bat-
tery.
 The battery contains corrosive sulfuric
acid. Always wear a face mask or
goggles when working on the battery.
 If battery acid gets into the eyes or
splashes the skin or clothing, wash
affected area liberally with water.
If acid gets into the eyes or a large
quantity makes contact with the skin,
seek medical help.
NOTEA discharged battery can freeze and frac-
ture. Batteries should therefore always be
stored away from frost.
IB1779
Electrolyte level indicator
IB1780
Battery
ProCarManuals.com

200 Car care and technical informationCharging/replacing the batteryConnect the positive lead to the positive (+)
battery terminal (red), and the negative lead
to a good ground point, e.g. the lifting lug at
the front of the engine.
To remove the battery, always disconnect
the negative (black) lead first and reconnect
it last when fitting the new battery.
The battery size must comply with DIN
53735 MFI 230/2.16.

NOTETo avert the danger of short-circuiting
between the positive (+) terminal on the
battery and the inlet manifold on the
engine, always disconnect the negative
(-) battery lead first and reconnect it last.
NOTE Never reverse the polarity of the bat-
tery by connecting the leads to the
wrong terminals. The red, positive
lead connects to the positive (+) termi-
nal, and the black, negative lead to the
negative (-) terminal.
 Serious damage can be done to the
car’s electrical system if a battery or
alternator lead is disconnected while
the engine is running.
 The nut on the battery clamp should
be tightened to a torque of 10 Nm.
IB1781
Correct position for battery clamp
ProCarManuals.com

205 Car care and technical information
Headlight bulb for high beamOn cars equipped with xenon lamps the Halogen lamps are used
only for high beam flasher.
1 Unscrew the cover from the back of the lamp unit. To improve
accessibility to the right-hand headlight, hold aside the induction
air hose. To improve accessibility to the left-hand headlight,
remove the battery cover. Release the two clips along the long
sides of the cover.
2 Unplug the connector.
3 To remove the spring clip, push it in and then move it to the right.
4 Remove the bulb.
5 Without touching the glass with your fingers, insert the new bulb.
6 Line up the bulb with the guide in the reflector and secure it with
the spring clip. Look through the headlight lens to help fit the bulb
correctly.
7 Plug in the connector.
8 Screw on the cover. Make sure that the guide on the cover is
aligned with the recess in the lamp housing.
IB1785
IB1883
Make sure the cover is correctly fitted before locking it in place
ProCarManuals.com

206 Car care and technical informationHeadlight bulb for low beam (Halogen)1 Unscrew the cover from the back of the lamp unit. To improve
accessibility to the right-hand headlight, hold aside the induction
air hose. To improve accessibility to the left-hand headlight,
remove the battery cover. Release the two clips along the long
sides of the cover.
2 Unplug the connector.
3 To remove the spring clip, push it in and then move it to the right.
4 Remove the bulb.
5 Without touching the glass with your fingers, insert the new bulb.
Look through the headlight lens to help fit the bulb correctly.
6 Line up the bulb with the guide in the reflector and secure it with
the spring clip.
7 Plug in the connector.
8 Screw on the cover. Make sure that the guide on the cover is
aligned with the recess in the lamp housing.
IB1786
IB1882
Make sure the cover is correctly fitted before locking it in place
IB1910
Contact an
authorized
Saab workshop
if a xenon
headlight
requires
replacement
ProCarManuals.com

237 Car care and technical information
4Inspect the undercoating and touch
up if necessary.
Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be thor-
oughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V-belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-V-belt and replace it if it
shows any signs of hard wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75%),
plastics (10–14%), rubber (5%) and small
quantities of glass, wood, paper and tex-
tiles.
Some of these materials can be recycled,
while others can be recovered in chemical
processes for reuse in new products or as a
source of energy.
While the Saab 9-5 was still at the draw-
ing-board stage, Saab engineers were
giving serious consideration to how the
maximum quantity of materials could be
reclaimed from the car on its eventual
scrapping. To facilitate sorting, plastic parts,
for instance, have been marked to identify
the precise nature of the plastic.
Approximately 90% of the materials in the
car can be recycled or recovered, where
facilities exist.
Before the car is scrapped, all the oils and
other fluids that could pollute the environ-
ment should be recovered from the car. It
may be of interest in this context to learn that
the refrigerant used in the Saab 9-5’s ACC
systems (R134a) contains neither CFCs nor
any other chlorine compounds.
ProCarManuals.com

253 Specifications
Electrical system Drive beltsVoltage __________________________ 12 V
Battery capacity ___________________ 70 Ah
Starter motor ______________________ 1.4 kW
Alternator rating
4-cylinder _______________________ 140 A/14 V
3,0t V6 _________________________ 130 A/14 V
Firing order:
4-cylinder _______________________ 1-3-4-2
3.0t V6 _________________________ 1-2-3-4-5-6
Spark plugs:
2.3t ___________________________ NGK
BCPR 6ES-11
Electrode gap ____________________ 0.0414 in (1.05 mm)
2.3 Turbo Aero ___________________ NGK
PFR 6H-10
Electrode gap ____________________ 0.0374 in (0.95 mm)
3.0t V6 _________________________ NGK
BKR 7ES-11
Electrode gap ___________________ 0.0414 in (1.05 mm)Engine variants Outside length
4-cylinder, poly-V-belt ________________ 102.84 in
(2612 mm)
3.0t V6, poly-V-belt __________________ 79.53 in
(2020 mm)
Drive belt, 4-cylinder Drive belt, 3.0t V6
IB542
IB543
ProCarManuals.com