2002 SAAB 9-3 brake pads

6Engine bayWarning labels ___________ 7
V.I.N. number __________ 243
Engine number _________ 243
Gearbox number ________ 243
Color coding ___________ 243Ignition system _________ 240
Drive belt ______________ 197
Alternator _____________ 197
Spark plugs ____________ 240
Catalytic converter ______ 150
Simple fault tracing
(A/C, ACC) ____________ 226Turbo-compressor ________ 67
Pressure gauge __________ 67
Important considerations
for driving _____________ 148
Technical data: engine ___ 237Manual transmission __________ 191
Automatic transmission ________ 191
Transmission oil ______________ 191
Gearbox: technical data ________ 240
Battery _____________________ 195
Battery charge _______________ 195
Jump starting ________________ 181IB1624
Engine: description ____________ 188
Engine oil, level control
and topping up _______________ 190
Engine oil: changing ___________ 190
Oil grade_____________________ 237
Washer fluid ___________ 199
Topping up with fluid _____ 199
Washer jets ___________ 199
Wiper/washer control stalk _ 78
Steering servo _______________ 195
Fluid checking
and topping up ______________ 195
Coolant, checking
and topping up ________ 192
Coolant _______________ 192
Temperature gauge ______ 67
Driving in hot weather ____ 173
Driving in cold weather ___ 171Fuse panels ___________ 206
Changing a fuse ________ 206
Table of fuses __________ 208
Relays _______________ 210
Brake system ________________ 241
Brake fluid __________________ 194
Brake pads __________________ 194
ABS brakes _________________ 164
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155 Starting and driving
Engine Break-in PeriodPistons, cylinder bores and bearings need
time to obtain uniform, wear-resistant sur-
faces.
If a new engine is driven too hard, this grad-
ual process of bedding-in will not be possi-
ble and the life of the engine will be short-
ened.
During the first 1,200 miles (2,000 km), do
not exceed 5,000 rpm.
In addition, refrain from driving the car at full
throttle, other than for brief instances,
during the first 1,800 miles (3,000 km).Wearing in new brake padsNew brake pads take time to bed in, about
90 miles (150 km) if the car is driven largely
under stop-and-go conditions or about
300 miles (500 km) of highway driving.
To extend the useful life of the pads, avoid
hard braking as much as possible.
Manual transmissionTo start the engine the clutch pedal must
be fully depressed.
The gear positions are marked on the gear
lever. Before reverse (R) can be engaged,
you must lift the ring underneath the
gear-lever knob.
To change gear, fully depress the clutch
pedal and then release it smoothly. It is
inadvisable to drive with your hand resting
on the gear lever, as this can increase the
wear on the gearbox.
When shifting down from 5th to 4th gear,
ease the gear lever straight back, without
applying any lateral pressure. This will pre-
vent 2nd gear being engaged by mistake,
which can result in overreving and possible
damage to the engine.
Shift-up indicator for improved fuel
economy
(U.S. models only except Viggen)Cars equipped with a manual transmission
have a "Shift-up" light on the instrument
panel. The light begins to work after the
vehicle is warmed up and provides you with
a good indication when to shift to a higher
gear.
It is not necessary or recommended to
follow the shift-up recommendations in all
driving conditions, for example, when driv-
ing in heavy urban traffic or steep downhill
grades.
However, shifting with the light should result
in improved fuel economy. Therefore, for
reduced fuel consumption and better
energy conservation, you should make a
habit of shifting before or when the shift-up
light comes on.
NOTEWhen the reverse gear is to be engaged
the car must be at a standstill with the
accelerator fully released. Lift the reverse
lock-out collar and push the gear lever
firmly to the right in neutral before easing
it into reverse.
IB864
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164 Starting and drivingDisengaging the system The system will be disengaged:
 When the brake or clutch pedal is
depressed.
 When the switch is moved to CANCEL.
 When the switch is moved to OFF.
 When the engine is switched off.
 When the selector lever is moved to posi-
tion N (cars with automatic transmission).
BrakingTo avoid overheating the brakes, (e.g. when
negotiating long descents with a drop of
several hundred feet), select a low gear to
use the braking effect of the engine. If the
car has automatic transmission, move the
selector lever to position 1 or 2.
When driving fast, you can help to prolong
the life of the brakes by thinking ahead and
braking harder for short periods, rather than
braking more moderately over long
stretches. Brake pad wear indicatorsThe outboard brake pads on the front
wheels incorporate pad-wear indicators.
When the lining is down to 3 mm, the pad
will produce a screeching, squealing or
scraping noise when the brakes are applied.
New pads should be installed without delay.
Brake pads should only be replaced by
an authorized Saab dealer.
To ensure optimum brake performance,
it is recommended that you use only
Saab original brake pads.

WARNING
 It is prudent to try your brakes from
time to time, especially when driving in
heavy rain, through water collected on
the road, in snow, on a wet road sur-
face or in salty slush. In such condi-
tions, the brakes may take longer than
normal to take effect. To rectify this,
touch the brake pedal periodically to
dry the brakes out.
 The same applies after the car has
been washed or when the weather is
very humid.
 Avoid parking the car with wet brakes.
Before parking, and if the traffic condi-
tions allow, brake quite heavily so that
the brake discs and pads warm up and
dry.
 The brakes are power assisted and it
should be kept in mind that the servo
unit only provides the power assis-
tance when the engine is running.
 The brake pressure required when the
engine is off,( e.g. when the car is
being towed) is roughly four times the
normal pedal force required. The
pedal also feels hard and unrespon-
sive.
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185 Car care
IB944
Hood release handle ....... 186
Engine .............................. 188
Engine bay ....................... 187
Engine oil ......................... 190
Transmission fluid .......... 191
Coolant ............................. 192
Air filter ............................ 193
Brake- clutch fluid and
brake pads ..................... 194
Power steering ................ 195
Battery .............................. 195
Drive belt .......................... 197
Wipers and washers ....... 198
Wiper blades .................... 198
Changing bulbs ............... 200
Fuses ................................ 206
Wheels.............................. 211 Safety belts ....................... 218
Upholstery and trim ......... 219
Textile carpeting .............. 219
Engine bay ........................ 220
Washing ............................ 220
Waxing and polishing ...... 221
Touching up the paint ..... 221
Anti-corrosion treatment . 222
Recovery and/or recy-
cling of automotive mate-
rials .................................. 224
Air conditioning (A/C
system) ........................... 226 Car care
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194 Car careBrake- clutch fluid and
brake padsChecking the fluid level The combined brake and clutch-fluid reser-
voir is transparent to facilitate checking of
the fluid level.
The level should be between the MAX and
MIN marks. Top up, as necessary, with
DOT 4 fluid. Do
not
use DOT 5 brake fluid.
Use only new brake fluid from a sealed con-
tainer.
Check that there are no leaks in the brake
system.
Changing of the brake fluid should be
carried out by an authorized Saab dealer.The vehicle´s regular braking system is
adjusted automatically, but the parking
brake has to be adjusted manually. This
work, involving adjustment of the parking
brake cables and brake pads, must only be
carried out by an authorized Saab dealer.
It is not possible to detect, through abnormal
pedal or parking brake-lever travel, whether
brake pads are worn and need replacing. It
is therefore essential that brake pads be
checked regularly, as specified in the ser-
vice program..
Brake pad wear indicators The outboard brake pads on the front
wheels incorporate pad-wear indicators.
When the lining is down to 0.11 in (3 mm),
the pad will produce a screeching, squeal-
ing or scraping noise when the brakes are
applied. New pads should be installed with-
out delay.
Brake pads should only be changed by
an authorized Saab dealer. To ensure
optimum brake performance, use only
Saab original brake pads.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed reg-
ularly, as specified in the service pro-
gram.
NOTEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
IB894
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231 Maintenance and owner assistance
Service record retentionService instruction coupons and record
stubs are provided in the Saab Warranties
and Service Record Booklet which accom-
panies this Owner’s Manual. The coupons
are arranged in the order that normal ser-
vice should be performed. The edge of each
coupon is shaded to correspond to the type
of service point:
 Striped - "Check-up".
 Blue - Oil change/inspection service.
 Black - Major service.
Note that in Canada a combined service
and warranty book is used, but not service
coupons.
When scheduled services are performed,
your dealer will tear out the applicable
coupon and use it to check off the opera-
tions performed and enter it into the service
file at the dealership. The servicing dealer’s
stamp, along with the date and mileage at
which the service was done, should be
entered on the corresponding stub which
remains in your booklet. The booklet is your
permanent record of the services per-
formed. It also includes a log sheet for
unscheduled repairs.
It is advisable to retain receipts and, if pos-
sible, copies of shop work orders for all ser-
vice and repair work, wherever performed.
Service costsDealer pricing practices and labor for ser-
vice work vary. Saab’s recommended ser-
vice times for each service point do not
include the labor required to replace wear
items, such as wiper blades, brake pads or
tires. Nor is labor to perform other service or
repairs found to be necessary as a result of
the inspections included in these times.
Additional labor and parts will be charged
for such work when necessary, except as
covered under an applicable Saab warranty
or any optional extended service contract.
Transmission fluid changes or suspension
alignment, when necessary, are also addi-
tional.
Dealer charges for general shop material,
regulated hazardous waste removal, recy-
cling expenses or other operation costs may
also be applied to service and repair
invoices and are apt to vary by dealer and
location.
Owner assistanceWarranties and service problem
assistanceFor complete information about all applica-
ble warranties, including the New Car War-
ranty, Perforation Warranty, Vehicle Emis-
sion Warranty and Emission Perforation
Warranty, consult the Warranties and Ser-
vice Record Booklet which accompanies
this Owner’s Manual. It also contains owner
assistance information including Saab
Roadside Assistance. If the booklet is lost or
misplaced, a new one may be ordered
through a Saab dealer or by contacting
Saab.
In the U.S. there is a national Customer
Assistance Center at Saab Cars USA, Inc.
The toll-free number to call from all 50 states
is 1-800-955-9007.
In Canada, please call the Saab Customer
Assistance Centre at 1-800-263-1999.
A list of authorized Saab sales and service
dealers is available for those planning to
travel in the United States and Canada.
Canadian or U.S. travelers may call the
Customer Assistance Center in the country
in which they are traveling.
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241 Technical data
Suspension
SteeringBrake systemSpring type, front and rear ____________ Coil springs
Maximum deflection of springs:
front, Coupé/5-door/Convertible _______ 6.4" (163 mm)
front, Viggen ______________________ 6.5” (165 mm)
rear, Coupé/5-door/Convertible _______ 8.3" (212 mm)
rear, Viggen ______________________ 7.9” (200 mm)
Dampers, front and rear ______________ Gas-filled tele-
scopic shock
absorbers
Steering __________________________ Power-assisted
steering gear of
rack-and-pinion
type with tele-
scopic, universal
joint steering- col-
umn shaft
Number of turns, lock to lock __________ 3.0
Oil type ___________________________ Power Steering
Fluid CHF 11S Footbrake (ABS) ___________________ Hydraulic disc
brakes with vacuum
servo, diagonally
split circuits
Parking brake ______________________ Acts on rear wheels
Brake fluid ________________________ DOT 4
Do not use DOT 5
Disc diameter:
front, Coupé/5-door/Convertible _______ 11.4" (288 mm)
front, Viggen ______________________ 12.0” (306 mm)
rear ____________________________ 11.3" (286 mm)
Total friction area of brake pads:
front, Coupé/5-door/Convertible _______ 34.4 in² (224 cm²)
front, Viggen ______________________ 35.9 in² (234 cm²)
rear ____________________________ 14.2 in² (92 cm²)
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250 IndexStorage compartments
___________ 136
Sunroof
_______________________ 132
Switches _______________________ 75
TTachometer
_____________________ 66
Technical data __________________ 233
Telematics
_____________________ 111
Temperature gauge
______________ 67
Textile carpeting, cleaning
________ 219
Through-load hatch
______________ 141
Tie-down eyes
__________________ 142
Tipping the rear seat
_____________ 138
Tire markings
__________________ 212
Tire pressure ___________________ 178
Tire pressures __________________ 211
Tires and wheels, sizes
___________ 242
Tools
_________________________ 143
Top tether
______________________ 23
Touching up paintwork
___________ 221
Towing a caravan or trailer ________ 173
Towing the car
_________________ 179
Traction Control System
__________ 166
Trailer hitch attachment __________ 173
Trailer hitch load
________________ 176
Transmission, automatic
__________ 156
Transmission, manual
____________ 155
Transporting the car
_____________ 179
Traveling abroad
________________ 184
Trip computer, SID _______________ 69Trip meter
______________________66
Trunk
_________________________138
Trunk lid lock, Convertible
__________56
Trunk lighting
___________________133
Trunk, Convertible
________________56
Trunk, opening
__________________40
Turbo gauge
____________________67
Turn signal
_____________________76
UUpholstery and trim
______________219
Upholstery and trim, care of
_______219
Useful tips on starting
____________148
Useful tips, ACC
_________________92
VVanity mirror
___________________137
WWarning and indicator lights
________60
Warning labels
___________________7
Warning light, AIR BAG (SRS)
______32
Washer fluid
___________________199
Washer jets ____________________199
Washers
_______________________78
Washing ______________________220
Waxing and polishing
____________221Wear indicators, brake pads
______ 194
Wear indicators, tires
____________ 214
Wheel, change
________________ 215
Wheels
______________________ 211
Wheels and tires, sizes
__________ 242
Window glass sensor, car alarm
____ 42
Windshield washers
_____________ 78
Windshield wipers
_______________ 78
Winter driving
_________________ 171
Wiper blades
__________________ 198
Wipers
________________________ 78
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