2002 PEUGEOT 807 engine
[x] Cancel search: enginePage 19 of 181
PEUGEOT SERVICING23
Zero re set Y our PEUGEOT dealer carries out
this operation after each service.
However, if you carry out the service
yourself, the re set procedure is as
follows:
Switch off the ignition,
Press and hold the trip recorder
re set button,
Switch on the ignition.
The display begins a countdown.
When the display shows "=0", relea
se the button; the service symbol
disappears.
Important: after this operation, if
you wish to disconnect the battery,
lock the vehicle and wait for at least
five minutes, otherwise the zero re
set will not be registered.
MAINTENANCE OF PARTS SUBJECT TO WEAR AND A CHECK OF
CONSUMABLES
Certain essential components on your vehicle are subject to checks a t specific
frequencies.
• The brake fluid is to be replaced at a maximum of every 36,000/40,000 miles
(60 000km) or every two years;
• The pollen filter must be checked at each serviceby a PEUGEOT dealer
(services and intermediate visits) or more often, depending on the environ
ment (dust, pollution, etc.);
• For HDI turbo diesel engines with particulate emission filter , maintenance
of the filterand topping up of the additive reservoirmust be carried out at a
maximum of every 48,000 miles (80 000 km) by a PEUGEOT dealer;
• Replacement of the timing belt: contact a PEUGEOT dealer.
• Air bags and pretensioning parts on seat belts must be checked every
10 years.
• Tyre pressure sensors are to be replaced every 10 years.
• The check on tyre inflation presure must be carried out cold at least once a
month.
Note: the engine coolant does not have to be replaced.
18-11-2002
Page 20 of 181
24
(1) Minimum grade: Petrol engines: ACEA A3 and API SH/SJ; diesel engines: ACEA B3 and API CF/CD ACEA = Association de Constructeurs Européens Automobiles (Association of European automobile Manufa cturers) API = American Petroleum Institute
If oil is used which does not conform to ACEA A3 B3 standard, th is requires the 'Arduous conditions' servicing schedule to be follow ed, which involves shorter intervals between services.
Use only 5W 40 oil for the 2.2 litre HDI engine.
* Fuel Economy oil can not be used for the 2.2 l 16V petrol engine.
TRADE NAMES OF APPROVED AND RECOMMENDED LUBRICANTS IN EUROPE (1)
PETROL DIESEL DIESEL PETROL
18-11-2002
Page 21 of 181
18-11-2002
PEUGEOT SERVICING25
Recommendations for
approved lubricants
The oils which appear in the table
opposite are suitable for most pur
poses.
The diagram opposite states the
optimum range of viscosity depen
ding on the temperatures at which
the oils are to be used.
It is also possible to use synthetic
oils of 'superior quality'.
In the absence of semi synthetic or
synthetic oils, oils of API SH/SJ qua
lity (for petrol engines) or CD/CF
quality (for diesel engines) can be
used by following the 'Arduous
conditions' servicing schedule, which
specifies shorter service intervals.
Do not hesitate to ask for advice
from a PEUGEOT dealer to maintain
driving pleasure and to minimise the
maintenance cost of your vehicle.
For countries outside Europe, please
contact a local PEUGEOT dealer.
Manual
ONLY ONLY
gearbox ESSO GEAR OIL BV TOTAL TRANSMISSION BV
75W 80 Part no. 9736.41 75W 80
Automatic ONLY
gearbox ATF 4HP20 AL4 Part no. 9736.22
Power steering ESSO ATF D TOTAL FLUIDE AT42 Part no. 9730.94
Other approved products
Power steering FLUIDE LDS*
Brake circuit PEUGEOT DOT 4
Cooling circuit PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000 ONLYProtection to –35°C
*Only in very cold climates.
Page 22 of 181
26
PETROL / DIESEL CONTROL MODULE
1 Dipped beam headlamps indi
cator light.
2 Main beam headlamps indicator
light.
3 Left hand direction indicator.
4 Service indicator, oil level
indicator, automatic gearbox
indicator* and total distance
recorder.
5 Front fog lamps indicator light. 6
Right hand direction indicator.
7 Dynamic stability control
ASR/ESP indicator light.
8 Rear fog lamps indicator light.
9 ABS system warning light.
10 Engine diagnostics warning
light.
11 Cruise control indicator light.
12 Lighting rheostat. 13
Handbrake, brake fluid level
and electronic brake force
distribution warning light.
14 Engine oil pressure warning
light.
15 Central (STOP) warning light.
16 Battery charge warning light.
17 Diesel engine preheating
indicator light.
18 Trip recorder zero reset.
19 Driver's seat belt warning light.
20 Passenger air bag disarming
indicator light.
21 Front, side and curtain air bags
warning light.
* According to specification.
INSTRUMENTS AND CONTROLS
18-11-2002
Page 24 of 181
INSTRUMENTS AND CONTROLS
28
INSTRUMENTS AND CONTROLS
A warning light continuously lit, or flashing with the eng ine running, is an indication of a malfunction in the
relevant unit. Some warning lights may be linked to buzzer s and a message on the multi–function display. Do not
ignore this warning: contact a PEUGEOT dealer as quickly a s possible.
If the central STOP warning light comes on when you are d riving, stop immediately where it is safe to do so.
Central STOP warning light
This is linked to the "engine oil pressure", "coolant level low " and "brake fluid level" warning lights and the coolant
temperature gauge and puncture warnings, indicated by a message on the multi function display.
It comes on each time the ignition is switched on.
Stop immediately .
Contact a PEUGEOT dealer.
Engine oil pressure warning light
This is linked to the central STOPwarning light.
If it comes on with the engine running, it is accompanied b y an audible signal and the message "Oil pressure low"
or "Top up engine oil" on the multi function display.
Stop immediately .
In the case of a lack of oil in the lubricating circuit, top up the level.
Contact a PEUGEOT dealer without delay.
Low coolant level warning light
This is linked to the central STOPwarning light.
It comes on each time the ignition is switched on.
Illumination of this warning light, with the engine run ning, is accompanied by an audible signal and the message
"Top up coolant" on the multi function display.
Stop immediately.
Warning: allow the engine to cool before topping up.
The cooling system is pressurised.
To prevent the risk of scalding, unscrew the cap by two turns to allow the pressure to drop.
Once the pressure has dropped, remove the cap and top up the le vel.
Contact a PEUGEOT dealer.
18-11-2002
Page 25 of 181
Handbrake,low brake fluid level and electronic brake force distri bution warning light
This is linked to the central STOPwarning light.
It comes on each time the ignition is switched on.
This warning light is accompanied by an audible signal and a message on the multi function display indicating the
cause of the warning:
– "Handbrake on" , if the handbrake is on or not released correctly while driving ,
– "Brake fluid low" in the event of an excessive drop in the brake fluid level (if the warning light remains lit even with the
handbrake released),
– "Braking fault" , displayed at the same time as the ABS warning light, indicat ing an electronic brake force distribution
system fault.
Stop immediately.
Contact a PEUGEOT dealer.
INSTRUMENTS AND CONTROLS 29
Dynamic stability control warning light (ESP/ASR)
This comes on each time the ignition is switched on.
If it remains on or comes on with the engine running and th e vehicle moving, it is accompanied by an audible
signal and the message "ESP/ASR not operational" on the multi function display.
Contact a PEUGEOT dealer.
It flashes when the system is activated and is lit continuously when the system is switched off.
Anti lock braking system (ABS) warning light
This comes on each time the ignition is switched on.
If it remains on or comes on above 8 mph (12 km/h), it indicates a
malfunction of the ABS.
However, the vehicle retains conventional servo assisted braking.
Illumination of this warning light is accompanied by an aud ible signal and the message "ABS fault" on the multi function
display.
Contact a PEUGEOT dealer.
18-11-2002
Page 26 of 181
INSTRUMENTS AND CONTROLS
30
Cruise control indicator light
This indicator light comes on when the function is activated.
Battery charge warning light
This comes on each time the ignition is switched on.
If it comes on with the engine running, it is accompanied b y an audible signal and the message "Low battery
charge" on the multi function display.
It indicates faulty operation of the charging circuit (loose b attery terminals, a cut or slack alternator belt, an alternator f ault).
Contact a PEUGEOT dealer.
Engine diagnostics warning light
This comes on each time the ignition is switched on.
If it comes on with the engine running, accompanied by an a udible signal and the message "Emission control
system problem" on the multi function display, it indicates a malfunction in the emission control sy stem.
If it flashes with the engine running, accompanied by an a udible signal and the message "Catalytic converter faulty"on
the multi function display, it indicates a malfunction in th e injection or ignition sy stem. There is a risk of damage to t he
catalytic converter (petrol engines only).
Contact a PEUGEOT dealer without delay.
Note: following prolonged operation of the vehicle at very low sp eed or at idle, you may, in exceptional circumstances, notice
emissions of water vapour at the exhaust on acceleration. This d oes not have any effect on the vehicle's performance or on
the environment.
Diesel pre heat indicator light
This comes on each time the ignition is switched on.
In cold weather, wait until it goes out before trying th e starter.
18-11-2002
Page 27 of 181
INSTRUMENTS AND CONTROLS31
Passenger air bag disarming indicator light
This comes on for a few seconds each time the ignition is switch ed on.
Illumination of this indicator light is accompanied by an au dible signal and the message"Passenger air bag
disarmed" on the multi function display.
If the passenger air bag is disarmed, the indicator light comes on when the ignition is switched on and remains on.
In all cases, if the indicator light flashes, contact a PEUGEOT dealer.
Front, side and curtain air bags warning light
This warning light comes on when the ignition is switched o n.
Illumination of this warning light, with the engine run ning, is accompanied by an audible signal and the message
"Air bag fault" on the multi function display, indicating a front, side or cu rtain air bag fault.
Contact a PEUGEOT dealer.
Driver's seat belt warning light
With the engine running, this indicator light comes on, acco mpanied by an audible signal at a speed above 6 mph
(10 km/h) and the message "Seat belt not fastened" on the multi function display, if the driver's seat belt is no t
fastened.
Low fuel level warning light
This light comes on each time the ignition is switched on.
When the warning light comes on, accompanied by the message "Fuel level low"on the multi function display,
there is enough fuel remaining to drive approximately 30 miles (50 km). The tank capacity is approximately 80 litres.
This light flashes to indicate a malfunction of the fuel gauge or cutting off of the fuel supply, if it is accompanie d by the
message "Fuel circuit neutralised" on the multi function display.
Restore the supply (refer to the "Practical Information § Fuel Su pply Cut Off" section) or contact a PEUGEOT dealer,
depending on the circumstances.
Note: some functions can be configured by your PEUGEOT dealer.
18-11-2002