2002 NISSAN XTERRA clutch

Additional information on the following
items with an ``*'' is found later in this
section.
Warning lights and chimesMake sure all
warning lights and chimes are operating
properly.
Windshield wiper and washer*Check that
the wipers and washer operate properly and
that the wipers do not streak.
Windshield defrosterCheck that the air
comes out of the defroster outlets properly
and in sufficient quantity when operating the
heater or air conditioner.
Steering wheelCheck for changes in the
steering conditions, such as excessive free-
play, hard steering or strange noises.
SeatsCheck seat position controls such as
seat adjusters, seatback recliner, etc. to
ensure they operate smoothly and all
latches lock securely in every position.
Check that the head restraints move up and
down smoothly and the locks (if so
equipped) hold securely in all latched posi-
tions.
Seat beltsCheck that all parts of the seat
belt system (e.g., buckles, anchors, adjust-ers and retractors) operate properly and
smoothly, and are installed securely. Check
the belt webbing for cuts, fraying, wear or
damage.
Accelerator pedalCheck the pedal for
smooth operation and make sure the pedal
does not catch or require uneven effort.
Keep the floor mat away from the pedal.
Clutch pedal*Make sure the pedal oper-
ates smoothly and check that it has the
proper free travel.
BrakesCheck that the brakes do not pull
the vehicle to one side when applied.
Brake pedal and booster*Check the pedal
for smooth operation and make sure it has
the proper distance under it when de-
pressed fully. Check the brake booster func-
tion. Be certain to keep the floor mat away
from the pedal.
Parking brake*Check that the lever has
the proper travel and confirm that your
vehicle is held securely on a fairly steep hill
with only the parking brake applied.
Automatic transmission P (Park) posi-
tion mechanismCheck that the lock re-
lease button on the selector lever operatesproperly and smoothly. On a fairly steep hill
check that your vehicle is held securely with
the selector lever in the P position without
applying any brakes.
Under the hood and vehicle
The maintenance items listed here should
be checked periodically (e.g., each time you
check the engine oil or refuel).
Additional information on the following
items with an ``*'' is found later in this
section.
Windshield washer fluid*Check that there
is adequate fluid in the reservoir.
Engine oil level*Check the level after
parking the vehicle on a level surface with
the engine off. Wait a few minutes for the oil
to drain back into the oil pan.
Brake and clutch fluid levels*Make sure
that the brake and clutch fluid level is be-
tween the MIN and MAX lines on the reser-
voir.
Power steering fluid level* and lines
Check the level when the fluid is cold, with
the engine off. Check the lines for proper
attachment, leaks, cracks, etc.
8-4Maintenance and do-it-yourself
ZX

1. Power steering fluid reservoir
2. Automatic transmission fluid dipstick (A/T
model)
3. Air cleaner
4. Engine oil filler cap
5. Engine oil dipstick
6. Brake fluid reservoir
7. Clutch fluid reservoir (M/T model)
8. Windshield washer fluid reservoir
9. Radiator cap
10. Coolant reservoir
11. Battery
WDI0087
KA24DE
ENGINE COMPARTMENT
CHECK LOCATIONS
Maintenance and do-it-yourself8-7
ZX

1. Fuse/fusible link holder
2. Power steering fluid reservoir
3. Automatic transmission fluid dipstick (A/T
model)
4. Brake fluid reservoir
5. Clutch fluid reservoir (M/T model)
6. Air cleaner
7. Windshield washer fluid reservoir
8. Engine oil dipstick
9. Radiator cap
10. Engine oil filler cap
11. Coolant reservoir
12. Battery
WDI0088
8-8Maintenance and do-it-yourself
ZX

The fluid level should be checked using the
HOT MAX range on the power steering fluid
reservoir at fluid temperatures of 122 to
176ÉF (50 to 80ÉC) or using the COLD MAX
range on the power steering fluid reservoir
at fluid temperatures of 32 to 86ÉF (0 to
30ÉC).
CAUTION
ODo not overfill.
ORecommended fluid is Genuine
NISSAN PSF II or equivalent.Check the brake fluid level in the reservoir. If
the fluid level is below the MIN line or the
brake warning light comes on, addDOT 3
fluid up to the MAX line.
Check the clutch fluid level in the reservoir
(manual transmission only). If the fluid level
is below the MIN line, addDOT 3fluid up to
the MAX line.
If fluid must be added frequently, the system
should be thoroughly checked by an autho-
rized NISSAN dealer.For further brake and clutch fluid specifica-
tion information, refer to ``Capacities and
recommended fuel/lubricants'' in the ``Tech-
nical and consumer information'' section of
this manual.
WARNING
Use only new fluid from a sealed con-
tainer. Old, inferior or contaminated
fluid may damage the brake and clutch
systems. The use of improper fluids
can affect the vehicle's stopping ability.
ADI1120ADI1118ADI1119
POWER STEERING FLUID BRAKE AND CLUTCH FLUID
Maintenance and do-it-yourself8-17
ZX

CHECKING CLUTCH PEDAL
Press the pedal by hand and be sure the
free travel is within the above limit. If free
travel is out of the range shown above, see
an authorized NISSAN dealer.
ADI0528
CLUTCH PEDAL
Maintenance and do-it-yourself8-29
ZX

Capacity (Approximate)
Recommended Fluids & Lubricants
US
measureImp
measureLiter
Manual transmission gear oil KA24DE 4x2 4-1/4 pt 3-1/2 pt 2.0 API GL-4*1 Viscosity SAE 75W-90 only
VG33E/
VG33ER4x2 5-7/8 pt 4-7/8 pt 2.8
4x4 10-3/4 pt 9 pt 5.1
Final drive gear oil KA24DE 4x2 M/T 2-3/4 pt 2-1/4 pt 1.3 API GL-5*1
VG33E/
VG33ER4x4 Front 3-1/8 pt 2-5/8 pt 1.5
Rear 5-7/8 pt 4-7/8 pt 2.8
Transfer fluid 2-3/8 qt 2 qt 2.2Nissan Matic `D' (Continental U.S. and Alaska) or Canada NIS-
SAN Automatic Transmission Fluid or API GL-4. *4
Automatic transmission fluid
Refill to the proper oil level according to
the instructions in the ``Maintenance
and do-it-yourself'' section.Nissan Matic `D' (Continental U.S. and Alaska) or Canada NIS-
SAN Automatic Transmission Fluid. *4
Power steering fluidGenuine NISSAN PSF II or equivalent. *7
Brake and clutch fluidGenuine Nissan Brake Fluid*5 or equivalent
DOT 3 (US FMVSS No. 116)
Multi-purpose grease Ð Ð Ð NLGI No. 2 (Lithium Complex)
Air conditioning system refrigerant lb (kg) 1.32 - 1.54 (0.60 - 0.70) HFC-134a (R-134a)*6
Air conditioning system lubricant 6.8 oz 7.0 oz 200 ml Nissan A/C System Oil Type R or equivalent*6
*1: For further details, see ``Recommended SAE gear oil viscosity''.
*2: SAE 90 is acceptable in temperatures above 0ÉF (þ18ÉC).
*3: Contact your NISSAN dealer for a list of approved oils.
*4: Dexron
TMIII/MerconTMor equivalent may also be used. Outside the Continental United States and Alaska contact an authorized Nissan dealership for more information regarding suitable
fluids, including recommended brand(s) of DexronTMIII/MerconTMAutomatic Transmission Fluid.
*5: Available in mainland U.S.A. through an authorized NISSAN dealer.
*6: For further details, see ``Air conditioner specification label''.
*7: Genuine NISSAN PSF, Canada NISSAN Automatic Transmission Fluid, Dexron
TMIII/MerconTM, or equivalent ATF may also be used.
Technical and consumer information9-3
ZX

10 Index
A
Air bag (See supplemental restraint
system)....................................................... 1-11
Air bag warning light .................................. 1-14
Air cleaner housing filter ............................ 8-23
Air conditioner
Air conditioner operation ........................ 4-5
Air conditioner service ............................ 4-9
Air conditioner specification label ......... 9-14
Air conditioner system refrigerant and
lubrication recommendations.................. 9-8
Heater and air conditioner controls ........ 4-3
Air flow charts .............................................. 4-6
Alarm system (See theft warning) ............. 2-15
Anchor point locations ............................... 1-36
Antenna...................................................... 4-31
Anti-lock brake system (ABS).................... 5-26
Anti-lock brake warning light...................... 2-11
Ashtray (See cigarette lighter and
ashtray) ...................................................... 2-23
Audio system
FM-AM radio with cassette player and
compact disc (CD) player ..................... 4-13
FM-AM radio with compact disc (CD)
changer ................................................. 4-18
Steering wheel audio control switch ..... 4-30
Auto-lock free-running hubs ...................... 5-19Automatic
Automatic power window switch .......... 2-31
Automatic transmission fluid (ATF)....... 8-15
Driving with automatic transmission ....... 5-9
Transmission selector lever lock
release .................................................. 5-12
B
Battery........................................................ 8-19
Battery replacement (See remote keyless
entry system) ............................................... 3-7
Before starting the engine ........................... 5-8
Belts (See drive belts) ............................... 8-20
Brake
Anti-lock brake system (ABS) .............. 5-26
Brake booster ....................................... 8-28
Brake fluid ..................................... 8-17, 9-3
Brake pedal .......................................... 8-27
Brake system ........................................ 5-25
Brake warning light ............................... 2-11
Brake wear indicators ................. 2-14, 8-28
Parking brake check ............................. 8-27
Parking brake operation ....................... 5-14
Break-in schedule ...................................... 5-17
Bulb check/instrument panel ..................... 2-10C
Capacities and recommended fuel/
lubricants...................................................... 9-2
Car phone or CB radio .............................. 4-31
Cargo (See vehicle loading information) ... 9-15
Check engine indicator light
(See malfunction indicator light) ................ 2-14
Child restraint with top tether strap ........... 1-35
Child restraints ........................................... 1-24
Child safety rear door lock .......................... 3-4
Cigarette lighter (accessory) and
ashtray ....................................................... 2-23
Cleaning exterior and interior ...................... 7-2
Clutch
Clutch fluid ............................................ 8-17
Clutch pedal.......................................... 8-29
Cold weather driving .................................. 5-27
Controls
Audio controls (steering wheel) ............ 4-30
Heater and air conditioner controls ........ 4-3
Coolant
Capacities and recommended fuel/
lubricants ................................................ 9-2
Changing engine coolant ...................... 8-11
Checking engine coolant level ............. 8-10
Engine coolant temperature gauge ........ 2-5
Corrosion protection .................................... 7-5
ZX

Cover
Tonneau cover ...................................... 2-29
Cruise control............................................. 5-15
Cup holders ............................................... 2-26
D
Daytime running light system
(Canada only) ............................................ 2-21
Defogger switch
Rear window defogger switch .............. 2-20
Dimensions and weights ............................ 9-11
Door locks .................................................... 3-2
Drive belts .................................................. 8-20
Driving
Auto-lock free-running hubs ................. 5-19
Cold weather driving............................. 5-27
Driving with automatic transmission ....... 5-9
Driving with manual transmission ......... 5-13
Precautions when starting and driving ... 5-2
E
Economy - fuel........................................... 5-17
Emission control information label............. 9-14
Emission control system warranty ............. 9-26
Engine
Before starting the engine ...................... 5-8
Capacities and recommended fuel/
lubricants ................................................ 9-2
Changing engine coolant ...................... 8-11Changing engine oil.............................. 8-13
Changing engine oil filter...................... 8-14
Checking engine coolant level ............. 8-10
Checking engine oil level ...................... 8-11
Engine compartment check locations .... 8-7
Engine coolant temperature gauge ........ 2-5
Engine cooling system ......................... 8-10
Engine oil .............................................. 8-11
Engine oil and oil filter
recommendation ..................................... 9-6
Engine oil pressure warning light ......... 2-12
Engine oil viscosity ................................. 9-7
Engine serial number ........................... 9-13
Engine specifications .............................. 9-9
Starting the engine ................................. 5-8
Exhaust gas (Carbon monoxide) ................. 5-2
F
First aid kit ................................................... 6-2
Flashers (See hazard warning flasher
switch) ........................................................ 2-22
Floor mat positioning aid ............................. 7-4
Fluid
Automatic transmission fluid (ATF)....... 8-15
Brake fluid ..................................... 8-17, 9-3
Capacities and recommended fuel/
lubricants ................................................ 9-2
Clutch fluid ............................................ 8-17
Engine coolant ...................................... 8-10
Engine oil .............................................. 8-11
Power steering fluid .............................. 8-17Window washer fluid ............................ 8-18
F.M.V.S.S. certification label ...................... 9-13
Front seats
Separate ................................................. 1-2
Fuel
Capacities and recommended fuel/
lubricants ................................................ 9-2
Fuel economy ....................................... 5-17
Fuel filler cap ........................................ 3-13
Fuel gauge.............................................. 2-6
Fuel octane rating................................... 9-5
Fuel recommendation ............................. 9-4
Fuses ......................................................... 8-30
G
Gauge
Engine coolant temperature gauge ........ 2-5
Fuel gauge.............................................. 2-6
Odometer ................................................ 2-3
Speedometer .......................................... 2-3
Tachometer ............................................. 2-5
Gear Basket (see roof rack with gear
basket) ....................................................... 3-10
General maintenance .................................. 8-3
H
Hazard warning flasher switch .................. 2-22
Headlight and turn signal switch ............... 2-20
Headlights .................................................. 8-32
10-2
ZX