2002 NISSAN FRONTIER air condition

8 Maintenance and do-it-yourself
Maintenance requirements .....................................8-2
General maintenance .............................................8-3
Explanation of general maintenance
items ..................................................................8-3
Exterior maintenance.........................................8-3
Interior maintenance ..........................................8-3
Maintenance precautions .......................................8-5
Engine compartment check locations ....................8-7
Engine cooling system .........................................8-10
Checking engine coolant level ........................8-10
Changing engine coolant ................................8-11
Engine oil .............................................................8-11
Checking engine oil level ................................8-11
Changing engine oil ........................................8-13
Changing engine oil filter.................................8-14
Automatic transmission fluid ................................8-15
Temperature conditions for checking ..............8-15
Power steering fluid..............................................8-17
Brake and clutch fluid...........................................8-17
Window washer fluid ............................................8-18
Window washer fluid reservoir ........................8-18
Battery ..................................................................8-18Jump starting ...................................................8-20
Drive belts ............................................................8-20
Spark plugs ..........................................................8-21
Replacing spark plugs
(except supercharger) .....................................8-22
Replacing spark plugs
(with supercharger)..........................................8-23
Air cleaner ............................................................8-23
Windshield wiper blades ......................................8-25
Cleaning ..........................................................8-25
Replacing .........................................................8-25
Parking brake and brake pedal ............................8-26
Checking parking brake...................................8-26
Checking brake pedal .....................................8-26
Brake booster ..................................................8-27
Clutch pedal .........................................................8-28
Checking clutch pedal .....................................8-28
Fuses ....................................................................8-29
Passenger compartment .................................8-29
Keyfob battery replacement .................................8-30
Lights ....................................................................8-31
Headlights ........................................................8-31
ZX

Additional information on the following
items with an ``*'' is found later in this
section.
Warning lights and chimesMake sure all
warning lights and chimes are operating
properly.
Windshield wiper and washer*Check that
the wipers and washer operate properly and
that the wipers do not streak.
Windshield defrosterCheck that the air
comes out of the defroster outlets properly
and in sufficient quantity when operating the
heater or air conditioner.
Steering wheelCheck for changes in the
steering conditions, such as excessive free-
play, hard steering or strange noises.
SeatsCheck seat position controls such as
seat adjusters, seatback recliner, etc. to
ensure they operate smoothly and all
latches lock securely in every position.
Check that the head restraints move up and
down smoothly and the locks (if so
equipped) hold securely in all latched posi-
tions.
Seat beltsCheck that all parts of the seat
belt system (e.g., buckles, anchors, adjust-ers and retractors) operate properly and
smoothly, and are installed securely. Check
the belt webbing for cuts, fraying, wear or
damage.
Accelerator pedalCheck the pedal for
smooth operation and make sure the pedal
does not catch or require uneven effort.
Keep the floor mat away from the pedal.
Clutch pedal*Make sure the pedal oper-
ates smoothly and check that it has the
proper free travel.
BrakesCheck that the brakes do not pull
the vehicle to one side when applied.
Brake pedal and booster*Check the pedal
for smooth operation and make sure it has
the proper distance under it when de-
pressed fully. Check the brake booster func-
tion. Be certain to keep the floor mat away
from the pedal.
Parking brake*Check that the lever has
the proper travel and confirm that your
vehicle is held securely on a fairly steep hill
with only the parking brake applied.
Automatic transmission P (Park) posi-
tion mechanismCheck that the lock re-
lease button on the selector lever operatesproperly and smoothly. On a fairly steep hill
check that your vehicle is held securely with
the selector lever in the P position without
applying any brakes.
Under the hood and vehicle
The maintenance items listed here should
be checked periodically (e.g., each time you
check the engine oil or refuel).
Additional information on the following
items with an ``*'' is found later in this
section.
Windshield washer fluid*Check that there
is adequate fluid in the reservoir.
Engine oil level*Check the level after
parking the vehicle on a level surface with
the engine off. Wait a few minutes for the oil
to drain back into the oil pan.
Brake and clutch fluid levels*Make sure
that the brake and clutch fluid level is be-
tween the MIN and MAX lines on the reser-
voir.
Power steering fluid level* and lines
Check the level when the fluid is cold, with
the engine off. Check the lines for proper
attachment, leaks, cracks, etc.
8-4Maintenance and do-it-yourself
ZX

Automatic transmission fluid level*
Check the level after putting the selector
lever in P with the engine idling at operating
temperature.
Engine coolant level*Check the coolant
level when the engine is cold.
Radiator and hosesCheck the front of the
radiator and clean off any dirt, insects,
leaves, etc., that may have accumulated.
Make sure the hoses have no cracks, de-
formation, rot or loose connections.
Engine drive belts*Make sure the drive
belts are not frayed, worn, cracked or oily.
Battery*Check the fluid level in each cell. It
should be between the MAX and MIN lines.
Vehicles operated in high temperatures or
under severe conditions require frequent
checks of the battery fluid level.
Exhaust systemMake sure there are no
loose supports, cracks or holes. If the sound
of the exhaust seems unusual or there is a
smell of exhaust fumes, immediately have
the exhaust system inspected by an autho-
rized NISSAN dealer. See the carbon mon-
oxide warning in the ``Starting and driving''
section of this manual.UnderbodyThe underbody is frequently
exposed to corrosive substances such as
those used on icy roads or to control dust. It
is very important to remove these sub-
stances from the underbody, otherwise rust
may form on the floor pan, frame, fuel lines
and exhaust system. At the end of winter,
the underbody should be thoroughly flushed
with plain water, in those areas where mud
and dirt may have accumulated. See the
``Appearance and care'' section of this
manual.
Fluid leaksCheck under the vehicle for
fuel, oil, water or other fluid leaks after the
vehicle has been parked for a while. Water
dripping from the air conditioner after use is
normal. If you should notice any leaks or if
gasoline fumes are evident, check for the
cause and have it corrected immediately.When performing any inspection or mainte-
nance work on your vehicle, always take
care to prevent serious accidental injury to
yourself or damage to the vehicle. The
following are general precautions which
should be closely observed.
WARNING
cPark the vehicle on a level surface,
apply the parking brake securely and
block the wheels to prevent the ve-
hicle from moving. For manual trans-
mission models, move the shift lever
to N (Neutral). For automatic trans-
mission models, move the selector
lever to P (Park).
cBe sure the ignition key is in the OFF
or LOCK position when performing
any parts replacement or repairs.
cNever leave the engine or automatic
transmission related component
harnesses disconnected while the
ignition switch is in the ON position.
cNever connect or disconnect the bat-
tery or any transistorized compo-
nent while the ignition switch is in
the ON position.
MAINTENANCE
PRECAUTIONS
Maintenance and do-it-yourself8-5
ZX

9 Technical and consumer information
Capacities and recommended fuel/lubricants ........9-2
Fuel recommendation ........................................9-4
Engine oil and oil filter recommendation ...........9-6
Recommended SAE viscosity number ..............9-7
Air conditioner system refrigerant and
lubricant recommendations ...............................9-8
Specifications .........................................................9-9
Engine ...............................................................9-9
Wheels and tires..............................................9-10
Dimensions and weights .................................9-11
When traveling or registering your vehicle in
another country ....................................................9-12
Vehicle identification ............................................9-12
Vehicle identification number (VIN)
plate .................................................................9-12
Vehicle identification number
(chassis number) .............................................9-12
Engine serial number ......................................9-13
F.M.V.S.S. certification label ...........................9-13
Emission control information label ..................9-14
Tire placard......................................................9-14
Air conditioner specification label ....................9-14Installing front license plate..................................9-15
Vehicle loading information ..................................9-15
Terms...............................................................9-15
Determining vehicle payload capacity .............9-16
Securing the load ............................................9-16
Loading tips .....................................................9-17
Truck-camper loading information........................9-17
Payload weight capacity ..................................9-19
Measurement of weights .................................9-21
Towing a trailer.....................................................9-21
Maximum load limits ........................................9-21
Towing load/specification chart .......................9-23
Towing safety ..................................................9-24
Uniform tire quality grading ..................................9-26
Emission control system warranty .......................9-27
Reporting safety defects (US only) ......................9-28
Readiness for inspection/maintenance (I/M)
test (US only) .......................................................9-28
Owner's manual/service manual order
information ............................................................9-30
In the event of a collision ................................9-31
ZX

Capacity (Approximate)
Recommended Fluids & Lubricants
US
measureImp
measureLiter
Manual transmission gear oil KA24DE 4x2 4-1/4 pt 3-1/2 pt 2.0 API GL-4*1 Viscosity SAE 75W-90 only
VG33E/
VG33ER4x2 5-7/8 pt 4-7/8 pt 2.8
4x4 10-3/4 pt 9 pt 5.1
Final drive gear oil KA24DE 2-3/4 pt 2-1/4 pt 1.3 API GL-5*1
VG33E/
VG33ER4x4 Front 3-1/8 pt 2-5/8 pt 1.5
Rear 5-7/8 pt 4-7/8 pt 2.8
Transfer fluid 2-3/8 qt 2 qt 2.2Nissan Matic `D' (Continental U.S. and Alaska) or Canada
NISSAN Automatic Transmission Fluid or API GL-4. *4
Automatic transmission fluid
Refill to the proper oil level according
to the instructions in the ``Do-it-
yourself'' section.Nissan Matic `D' (Continental U.S. and Alaska) or Canada
NISSAN Automatic Transmission Fluid. *4
Power steering fluidGenuine NISSAN PSF II or equivalent *7
Brake and clutch fluidGenuine Nissan Brake Fluid*5 or equivalent
DOT 3 (US FMVSS No. 116)
Multi-purpose grease Ð Ð Ð NLGI No. 2 (Lithium Complex)
Air conditioning system refrigerant lb (kg) 1.32 - 1.54 (0.60 - 0.70) HFC-134a (R-134a)*6
Air conditioning system lubricant 6.8 oz 7.0 oz 200 ml Nissan A/C System Lubricant PAG Type R or equivalent*6
*1: For further details, see ``Recommended SAE gear oil viscosity''.
*2: SAE 90 is acceptable in temperatures above 0ÉF (þ18ÉC).
*3: Contact your NISSAN dealer for a list of approved oils.
*4: Dexron
TMIII/MerconTMor equivalent may also be used. Outside the Continental United States and Alaska contact an authorized Nissan dealership for more information regarding suitable
fluids, including recommended brand(s) of DexronTMIII/MerconTMAutomatic Transmission Fluid.
*5: Available in mainland U.S.A. through an authorized NISSAN dealer.
*6: For further details, see ``Air conditioner specification label''.
*7: Genuine NISSAN PSF, Canada NISSAN Automatic Transmmission Fluid, Dexron
TMIII/MerconTM, or equivalent ATF may also be used.
Technical and consumer information9-3
ZX

c80W-90 for the differential and 75W-90
for the transfer case are preferable for
ambient temperatures below 104ÉF
(40ÉC).
AIR CONDITIONER SYSTEM
REFRIGERANT AND LUBRICANT
RECOMMENDATIONS
The air conditioner system in this NIS-
SAN vehicle must be charged with the
refrigerant HFC-134a (R-134a) and the
lubricant, NISSAN A/C system lubricant
PAG Type R or the exact equivalents.
CAUTION
The use of any other refrigerant or
lubricant will cause severe damage to
the air conditioning system and will
require the replacement of all air con-
ditioner system components.
The refrigerant HFC-134a (R-134a) in your
NISSAN vehicle does not harm the earth's
ozone layer. Although this refrigerant does
not affect the earth's atmosphere, certain
government regulations require the recov-
ery and recycling of any refrigerant during
automotive air conditioner system service.
An authorized NISSAN dealer has the
trained technicians and equipment needed
to recover and recycle your air conditioner
system refrigerant.Contact an authorized NISSAN dealer when
servicing your air conditioner system.
ATI0510
9-8Technical and consumer information
ZX

EMISSION CONTROL
INFORMATION LABEL
The emission control information label is
attached to the underside of the hood as
shown.
TIRE PLACARD
The cold tire pressure is shown on the tire
placard affixed to the inside of the glove box
lid.
AIR CONDITIONER
SPECIFICATION LABEL
The label is attached to the underside of the
hood as shown.
WTI0014LTI0023WTI0015
9-14Technical and consumer information
ZX

WARNING
Overloading or improper loading can
adversely affect vehicle handling, brak-
ing and performance and may lead to
accidents.
PAYLOAD WEIGHT CAPACITY
The payload weight capacity shown on the
following pages indicate the maximum total
weight of passengers, optional equipment
(air conditioning, trailer hitch, etc) and cargo
that your vehicle is designed to carry.
Before driving a loaded vehicle, confirm that
you do not exceed the Gross Vehicle
Weight Rating (GVWR) or the Gross Axle
Weight Rating (GAWR) for your vehicle.
See ``Vehicle Loading Information'' earlier in
this section for details.
Also check tires for proper inflation pres-
sures. See the tire placard affixed to the
glove box lid.
Payload Weight Capacity (KA24DE Engine)
2WD
King Cab
Manual
TransmissionAutomatic
Transmission
XE XE
lbs kg lbs kg
Federal 1312 595 1312 595
California 1312 595 1312 595
Canada 1312 595 1312 595
Technical and consumer information9-19
ZX