2002 Mercury Villager transmission

Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specificationssection in this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transaxle component damage.
If necessary, add fluid in 250 mL (1/2 pint) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause
shift and/or engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft Part Numbers.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Changing the air filter element
1. Release the four clamps that
secure the air filter housing cover.
2. Carefully separate the two halves
of the air filter housing.
3. Remove the air filter element
from the air filter housing.
HOT
Maintenance and Specifications
234

Item Ford part
nameFord part
numberFord
specification
Disc brake
caliper railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-3 ESE-M1C171-A
Constant
velocity jointsMotorcraft CV
Joint Grease
(High Temp.)XG-2 ESP-M1C207-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1DO NOT USE Motorcraft Extended Life Engine Coolant VC-2 (CXC-209
in Canada) meeting Ford specification WSS-M97B44–D (orange in color).
Refer toAdding engine coolantin this chapter.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your scheduled maintenance
guide to determine the correct service interval.
ENGINE DATA
Engine 3.3L V6 engine
Cubic inches 200
Required fuel 87 octane
Firing order 1-2-3-4-5-6
Spark plug gap 1.0-1.1 mm (0.039-0.043 inch)
Ignition system
1Distributor ignition system
Compression ratio 8.9:1
1This ignition system meets all Canadian Interference-Causing Equipment
standard requirements regulating the impulse electrical field strength of
radio noise.
Maintenance and Specifications
241

Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel and under the
liftgate scuff plate at the bottom of
the liftgate opening. (Please note
that in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine and transmission serial number
The engine serial number is stamped on the engine block, and the
transmission serial number is on the transmission case.
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
244

For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle’s operation.)
•Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
247

in front seat ............................146
in rear seat ......................146, 148
tether anchorage hardware ...150
Cleaning your vehicle
engine compartment ..............204
exterior ....................................207
instrument panel ....................206
interior .....................................207
plastic parts ............................205
washing ....................................203
waxing .....................................203
wheels ......................................204
wiper blades ............................206
woodtone trim ........................205
Climate control (see Air
conditioning or Heating) ......58, 63
Clock ................................24, 33, 44
Console ......................................103
overhead ....................................86
Controls
power seat ...............................117
steering column ........................94
Coolant
checking and adding ..............217
refill capacities ................220, 239
specifications ..................240–241
Cruise control (see Speed
control) ........................................90
Customer Assistance ................173
Ford accessories for your
vehicle .....................................208
Ford Extended Service
Plan ..........................................196
Getting assistance outside the
U.S. and Canada .....................200
Getting roadside assistance ...173
Getting the service you
need .........................................194
Ordering additional owner’s
literature .................................201The Dispute Settlement
Board .......................................197
Utilizing the
Mediation/Arbitration
Program ...................................200
D
Defrost
rear window ..............................72
Dipstick
automatic transmission
fluid ..........................................232
engine oil .................................212
Doors
door ajar warning .....................14
lubricant specifications ..........240
Driving under special
conditions
through water .........................166
E
Emergencies, roadside
jump-starting ..........................188
Emission control system ..........229
Engine ................................241–242
check engine/service engine
soon light ..................................10
cleaning ...................................204
coolant .....................................217
idle speed control ...................215
lubrication
specifications ..................240–241
refill capacities ........................239
service points ..........................211
starting after a collision .........174
Engine oil ..................................212
checking and adding ..............212
dipstick ....................................212
Index
249

changing ..................182–183, 185
checking the pressure ............236
replacing ..................................237
rotating ....................................237
snow tires and chains ............238
tire grades ...............................236
treadwear ................................235
Towing .......................................169
recreational towing .................172
trailer towing ..........................169
wrecker ....................................193
Transaxle
fluid, refill capacities ..............239
lubricant specifications ..........241
Transmission .............................162
fluid, checking and adding
(automatic) .............................232
lubricant specifications ..........240
Trip odometer .............................19
Turn signal ............................14, 76
V
Vehicle dimensions ...................242Vehicle Identification Number
(VIN) ..........................................244
Vehicle loading ..........................167
Ventilating your vehicle ...........158
W
Warning chimes ...........................15
Warning lights (see Lights) .......10
Washer fluid ..............................212
Water, Driving through .............166
Windows
power .........................................87
Windshield washer fluid and
wipers
checking and adding fluid .....212
checking and cleaning ........84–85
liftgate reservoir .....................212
operation ...................................83
replacing wiper blades .............85
Wrecker towing .........................193
Index
253