2002 Mercury Villager engine coolant

If you drive in extremely hot climates:
•It is still necessary to maintain the coolant concentration
above 40%.
•NEVER decrease the coolant concentration below 40%.
•Decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
•Decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Gasoline may contain benzene, which is a cancer-causing agent.
Maintenance and Specifications
221

Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your“Check Engine/Service Engine
Soon”light is on, refer to the description in theWarning lights and
chimessection of theInstrument Clusterchapter. Your vehicle may not
pass the I/M test with the“Check Engine/Service Engine Soon”light on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a“not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing,
follow the procedure described below:
1. Allow the engine to cool to ambient temperature (the engine coolant
temperature gauge indicator will point to C).
2. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
3. Accelerate the vehicle to 88 km/h (55 mph), then quickly release the
accelerator pedal completely for at least six seconds.
4. Quickly depress the accelerator pedal for a moment, then drive the
vehicle at a speed of 86 to 96 km/h (53 to 60 mph) for at least five
minutes.
5. Bring the vehicle to a complete stop.
6. Accelerate the vehicle to 55 km/h (35 mph), and maintain the speed
for 20 seconds.
7. Repeat steps five and six at least three times.
8. Accelerate the vehicle to 88 km/h (55 mph), and maintain the speed
for at least three minutes.
9. Bring the vehicle to a complete stop and turn the engine off.
10. Repeat steps one through nine at least one more time.
If step one through eight are interrupted, repeat the preceding step. Any
safe driving mode is acceptable between steps. Once started, do not turn
off the engine until step seven is completed.
Maintenance and Specifications
230

CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only MERCONAT F.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in
small amounts, continuously
checking the level until it reaches
the range between the MIN and
MAX lines. Be sure to put the cap
back on the reservoir.
BRAKE FLUID
Checking and adding brake fluid
Brake fluid should be checked and
refilled as needed. Refer to the
scheduled maintenance guide for
the service interval schedules.
1. Clean the reservoir cap before
removal to prevent dirt or water
from entering the reservoir.
MAX
MIN
Maintenance and Specifications
231

MOTORCRAFT PART NUMBERS
Component 3.3L V6 engine
Engine air filter element FA-1121
Cabin air filter FP-27
Fuel filter FG-993
Battery BXT-24-F
Oil filter FL-2007
PCV Valve EV-217
Spark plugs
1AGSP-32FP
1Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Capacity
Engine oil (includes
filter change)Motorcraft SAE 5W-30
Super Premium Motor
Oil4.0L (4.2 quarts)
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidFill to line on reservoir
Power steering fluid Motorcraft MERCON
AT FFill to line on reservoir
Automatic transaxle
fluidMotorcraft MERCON
AT F8.3L (8.8 quarts)
Engine coolant
1Motorcraft Premium
Engine Coolant10.6L (11.2 quarts)
Fuel tank N/A 75.7L (20.0 gallons)
Windshield washer
fluidUltra-Clear Windshield
Washer ConcentrateFill to line on reservoir
1Use Motorcraft Premium Engine Coolant (green in color). DO NOT USE
Ford Extended Life Engine Coolant (orange in color). Refer toAdding
engine coolant, in the Maintenance and Specificationschapter.
Maintenance and Specifications
239

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant
1Motorcraft
Premium
Engine Coolant
(green colored)VC-4–A (in
Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Engine oil Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C205–A
with API
Certification
Mark
Door latch,
hood
latch,auxiliary
hood latch, door
and liftgate
hinges, striker
plates, seat
tracks, fuel filler
door hinge.Multi-Purpose
GreaseXG-4or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transaxle
2Motorcraft
MERCONAT FXT-2-QDX MERCON
Maintenance and Specifications
240

Item Ford part
nameFord part
numberFord
specification
Disc brake
caliper railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-3 ESE-M1C171-A
Constant
velocity jointsMotorcraft CV
Joint Grease
(High Temp.)XG-2 ESP-M1C207-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1DO NOT USE Motorcraft Extended Life Engine Coolant VC-2 (CXC-209
in Canada) meeting Ford specification WSS-M97B44–D (orange in color).
Refer toAdding engine coolantin this chapter.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your scheduled maintenance
guide to determine the correct service interval.
ENGINE DATA
Engine 3.3L V6 engine
Cubic inches 200
Required fuel 87 octane
Firing order 1-2-3-4-5-6
Spark plug gap 1.0-1.1 mm (0.039-0.043 inch)
Ignition system
1Distributor ignition system
Compression ratio 8.9:1
1This ignition system meets all Canadian Interference-Causing Equipment
standard requirements regulating the impulse electrical field strength of
radio noise.
Maintenance and Specifications
241

A
ABS (see Brakes) .....................159
Accessory delay ..........................88
Air bag supplemental restraint
system ................................136–137
and child safety seats ............138
description ..............................137
disposal ....................................140
driver air bag ..........................139
indicator light ...................12, 140
operation .................................139
passenger air bag ...................139
Air cleaner filter ...............234, 239
Air conditioning
automatic temperature
control system ..........................63
manual heating and air
conditioning system .................58
rear seat controls ...............61, 69
Air filter, cabin ............................73
Antifreeze (see Engine
coolant) .....................................217
Anti-lock brake system
(see Brakes) ......................159–160
Anti-theft system ......................112
arming the system ..................113
disarming a triggered
system .....................................114
disarming an untriggered
system .....................................114
Audio system (see Radio) .........20
Automatic transaxle
driving with .............................163
fluid, adding ............................232
fluid, checking ........................232
fluid, refill capacities ..............239
fluid, specification ..................241
Auxiliary power point .................86Axle
lubricant specifications ..........240
B
Battery .......................................215
acid, treating emergencies .....215
charging system warning
light ............................................13
jumping a disabled battery ....188
maintenance-free ....................215
replacement, specifications ...239
servicing ..................................215
Brakes ........................................158
anti-lock ...........................159–160
anti-lock brake system
(ABS) warning light .........12, 160
brake warning light ..................11
fluid, checking and adding ....231
fluid, refill capacities ..............239
fluid, specifications .........240–241
lubricant specifications ..240–241
parking ....................................160
shift interlock ..........................162
Break-in period .............................6
Bulbs ............................................77
C
Capacities for refilling fluids ....239
Cargo cover ...............................106
Cargo net ...........................105–106
CD changer .................................53
Certification Label ....................243
Changing a tire .........................182
Child safety restraints ..............141
child safety belts ....................141
Child safety seats ......................144
attaching with tether straps ..149
Index
248

in front seat ............................146
in rear seat ......................146, 148
tether anchorage hardware ...150
Cleaning your vehicle
engine compartment ..............204
exterior ....................................207
instrument panel ....................206
interior .....................................207
plastic parts ............................205
washing ....................................203
waxing .....................................203
wheels ......................................204
wiper blades ............................206
woodtone trim ........................205
Climate control (see Air
conditioning or Heating) ......58, 63
Clock ................................24, 33, 44
Console ......................................103
overhead ....................................86
Controls
power seat ...............................117
steering column ........................94
Coolant
checking and adding ..............217
refill capacities ................220, 239
specifications ..................240–241
Cruise control (see Speed
control) ........................................90
Customer Assistance ................173
Ford accessories for your
vehicle .....................................208
Ford Extended Service
Plan ..........................................196
Getting assistance outside the
U.S. and Canada .....................200
Getting roadside assistance ...173
Getting the service you
need .........................................194
Ordering additional owner’s
literature .................................201The Dispute Settlement
Board .......................................197
Utilizing the
Mediation/Arbitration
Program ...................................200
D
Defrost
rear window ..............................72
Dipstick
automatic transmission
fluid ..........................................232
engine oil .................................212
Doors
door ajar warning .....................14
lubricant specifications ..........240
Driving under special
conditions
through water .........................166
E
Emergencies, roadside
jump-starting ..........................188
Emission control system ..........229
Engine ................................241–242
check engine/service engine
soon light ..................................10
cleaning ...................................204
coolant .....................................217
idle speed control ...................215
lubrication
specifications ..................240–241
refill capacities ........................239
service points ..........................211
starting after a collision .........174
Engine oil ..................................212
checking and adding ..............212
dipstick ....................................212
Index
249