2002 MERCEDES-BENZ G500 service

289 Malfunction and warning messages
Te ch n i c a l
data Instruments
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cluster displayPractical hints Car care Index RESTRAINT SYSTEM
* C = Category, see page 272.See page 56 for notes on the seat belts, and page 66 for
notes on the airbags.KEY
* C = Category, see page 272.
1 Key needs possibly to be replaced. Line 1 Line 2 C*
RESTRAINT SYSTEM VISIT WORKSHOP! 1
RESTRAINT SYSTEM SERVICELine 1 Line 2 C*
REPLACE KEY
1
VISIT WORKSHOP! 2
AUTOM. LIGHT ON REMOVE KEY! 1
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310 Tires, Wheels
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Wheels
Replace rims or tires with the same designation,
manufacturer and type as shown on the original part.
See your authorized Mercedes-Benz Light Truck Center
for further information.
See your authorized Mercedes-Benz Light Truck Center
for information on tested and recommended rims and
tires for summer and winter operation. They can also
offer advice concerning tire service and purchase.Tire replacement
Front and rear tires should be replaced in sets. Rims
and tires must be of the correct size and type. For
dimensions, see technical data on page 359.
We recommend that you break in new tires for
approximately 60 miles (100 km) at moderate speed.
It is imperative that the wheel mounting bolts be
fastened to a tightening torque of 97 ft.lb. (130 Nm)
whenever wheels are mounted.
For rim and tire specif ications, refer to technical data on
page 359.
Wa r n i n g !
Do not mix different tire construction types (i.e.
radial, bias, bias-belted) on your vehicle because
handling may be adversely affected and may result
in loss of control.
Wa r n i n g !
Worn, old tires can cause accidents. If the tire tread
is badly worn, or if the tires have sustained
damage, replace them.When replacing rims, use only genuine
Mercedes-Benz wheel bolts specified for the
particular rim type. Failure to do so can result in
the bolts loosening and possibly an accident.
J_G463.book Seite 310 Mittwoch, 19. September 2001 8:06 08

320 Battery
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The service life of the battery is dependent on its
condition of charge. The battery should always be kept
sufficiently charged, in order to last an optimum length
of time.
Therefore, we strongly recommend that you have the
battery charge checked frequently, and corrected if
necessary, especially if you use the vehicle less than
approximately 200 miles (300 km) per month,
mostly for short distance trips, or if it is not used for
long periods of time.
Only charge a battery with a battery charger after the
battery has been disconnected from the vehicle’s
electrical circuit.
Always disconnect the battery negative lead first and
connect last.
When removing and connecting the battery, always
make sure that all electrical consumers are off and the
key is in starter switch position 0. The battery must
always be securely installed when the vehicle is in
operation. During removal and installation always
protect the disconnected battery positive (+) terminal
with the cover attached to the battery.While t he en gin e is run ning t he batter y te rm in al clamp s
must not be loosened or detached, otherwise the
generator and other electronic components would be
damaged.
Note:
The gear selector lever will remain locked in
position “P” and the electronic key can not be turned in
the starter switch, if the vehicle battery is disconnected
or discharged.
After reconnecting the battery also set the clock (see
COMAND operator’s manual), synchronize the
electronic stability program (ESP) (see page 244) and
the front seat head restraints (see page 47).
Battery recycling
Batteries contain material that can harm the
environment with improper disposal.
Large 12 Volt storage batteries contain lead.
Recycling of batteries is the preferred method of
disposal.
Many states require sellers of batteries to accept old
batteries for recycling.
J_G463.book Seite 320 Mittwoch, 19. September 2001 8:06 08

355 Contents - Technical data
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Technical dataSpare parts service ........................356
Warranty coverage .........................356
Identification labels .......................357
Layout of poly-V-belt drive ............358
Technical data ................................359
Fuels, coolants, lubricants etc. –
capacities ................................... 361Engine oils ...................................... 363
Engine oil additives ...................... 363
Air conditioner refrigerant .......... 363
Brake fluid ...................................... 363
Premium unleaded gasoline ........ 364
Fuel requirements ........................ 364
Gasoline additives ......................... 365
Coolants .......................................... 365
Consumer information ................. 367
J_G463.book Seite 355 Mittwoch, 19. September 2001 8:06 08

356 Technical data
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Spare parts service
All authorized Mercedes-Benz Light Truck Centers
maintain a stock of original spare parts required for
maintenance and repair work. In addition, strategically
located parts distribution centers provide quick and
reliable parts service.
More than 300 000 different spare parts, for
Mercedes-Benz models, are available.
Mercedes-Benz original spare parts are subjected to
stringent quality inspections. Each part has been
specifically developed, manufactured or selected for and
adapted to Mercedes-Benz vehicles.
Therefore, Mercedes-Benz original spare parts should
be installed.
Important!
The use of non-genuine parts and accessories not
authorized by Mercedes-Benz could damage the vehicle
which damage is not covered by the Mercedes-Benz
Limited Warranty, or compromise its durability or
safety.Wa r r a n t y c o v e r a g e
Your vehicle is covered under the terms of the
“warranties” printed in the Service and Warranty
Information booklet and your authorized Mercedes-
Benz Light Truck Center will exchange or repair any
defective parts originally installed on the vehicle in
accordance with the terms of the following warranties:
1. New vehicle limited warranty
2. Emission system warranty
3. Emission performance warranty
4. California, Maine, Massachusetts and Vermont
emission control systems warranty
Replacement parts and accessories are covered by the
Mercedes-Benz Spare Parts and Accessories warranties,
copies of which are available at any Mercedes-Benz
Light Truck Center.
Loss of Service and Warranty Information Booklet
Should you lose your Service and Warranty Information
booklet, have your authorized Mercedes-Benz Light
Truck Center arrange for a replacement. It will be
mailed to you.
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361
Fuel\b, coolant\b, lubricant\b etc. - capacitie\b
Te ch n i c a l
\fata
In\btrument\b
an\f control\b Operation Driving
In\btrument
clu\bter \fi\bplay Practical hint\b Car care In\fex
Fuel\b, coolant\b, lubricant\b etc. – capacitie\b
Vehicle c\fm\b\fnents and their res\bective lubricants must match. Theref\fre use \fnly brands tested and rec\fmmended
by us. Please refer t\f the Fact\fry A\b\br\fved Service Pr\fducts \bam\bhlet, \fr inquire at y\fur Mercedes-Benz Light Truck
Center.
Fuel\b, coolant\b, lubricant\b etc. Mo\fel G 500
Capacity
Engine with \fil filter
(rec\fmmended engine \fils) 8.5 US qt (8.0 l)
Aut\fmatic transmissi\fn
(aut\fmatic transmissi\fn fluid) 9.0 US qt (8.5 l)
Transfer case
( MB part no. A 001 28 03 10 )2.96
U S q t ( 2.8 l )
Di ffe re n tial l \f ck c\f ntr \f l 0.47 - 0.63 US qt (0.46 - 0.6 l)
Rear axle
(Hy\b\fid gear \fil SAE 90, 85 W 90) 1
.9 U S q t ( 1 .8 l )
Fr\fnt axle
( H y\b \fi d g ear \f il S A E 9 0, 85 W 90 ) 1
.5 U S q t ( 1.4 l )
P\fwer steering
(MB P\fwer steering fluid) a
\b \b r\f x . 1.06 U S q t ( 1.0 l )
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363 Fuels, coolants, lubricants etc.
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cluster displayPractical hints Car care Index Engine oils
Engine oils are specifically tested for their suitability in
our engines. Therefore, use only engine oils
recommended by Mercedes-Benz. Information on
recommended brands is available in the Factory
Approved Service Products pamphlet, or at your
authorized Mercedes-Benz Light Truck Center.
Please follow Service Booklet recommendations for
scheduled oil changes. Failure to do so could result in
engine damage not covered by the Mercedes-Benz
Limited Warranty.
Engine oil additives
Do not blend oil additives with engine oil. They may be
harmful to the engine operation.
Damage or malfunctions resulting from blending oil
additives are not covered by the Mercedes-Benz Limited
Warranty.Air conditioner refrigerant
R-134a (HFC) refrigerant and special PAG lubricating oil
is used in the air conditioner system.
Never use R-12 (CFC) or mineral-based lubricating oil,
otherwise damage to the system will occur.
Brake fluid
During vehicle operation, the boiling point of the brake
fluid is continuously reduced through the absorption of
moisture from the atmosphere. Under extremely hard
operating conditions, this moisture content can lead to
the formation of bubbles in the system thus reducing
the system’s efficiency.
The brake fluid must therefore be replaced every two
years, preferably in the spring.
It is recommended to use only brake fluid approved by
Mercedes-Benz. Your authorized Mercedes-Benz Light
Truck Center will provide you with additional
information.
J_G463.book Seite 363 Mittwoch, 19. September 2001 8:06 08

366 Fuels, coolants, lubricants etc.
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the engine temperature will increase due to the lower
heat transfer capability of the solution. Therefore, do not
use more than this amount of anticorrosion / antifreeze.
If the coolant level is low, water and MB anticorrosion/
antifreeze should be used to bring it up to the proper
level (have cooling system checked for signs of leakage).
The water in the cooling system must meet minimum
requirements, which are usually satisfied by normal
drinking water. If your are not sure about the water
quality, consult your authorized Mercedes-Benz Light
Truck Center.
Anticorrosion/antifreeze
Your vehicle contains a number of aluminum parts. The
use of aluminum components in motor vehicle engines
necessitates that anticorrosion / antifreeze coolant used
in such engines be specifically formulated to protect the
aluminum parts. (Failure to use such anticorrosion/
antifreeze coolant will result in a significantly
shortened service life.)
Therefore the following product is strongly
recommended for use in your vehicle: Mercedes-Benz
Anticorrosion / antifreeze agent.Before the start of the winter season (or once a year in
the hot southern regions), you should have the
anticorrosion / antifreeze concentration checked. The
coolant is also regularly checked each time you bring
your vehicle to your authorized Mercedes-Benz Light
Truck Center for service.
Anticorrosion / antifreeze quantity
Approx. freeze protection
– 35
°F
(– 37°C)– 49
°F
(– 45°C)
5.5 US qt
(5.2 l)6.2 US qt
(5.8 l)
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