2002 MERCEDES-BENZ C240 poly

6 Contents
Vehicle careCleaning and care
of the vehicle .............................366
Power washer ..............................367
Tar stains .....................................367
Paintwork, painted body
components .................................367
Engine cleaning ..........................368
Vehicle washing .........................368
Ornamental moldings ................369
Headlamps, taillamps,
turn signal lenses ......................369
Window cleaning ........................369
Wiper blade .................................369
Light alloy wheels ......................370
Instrument cluster .....................370
Steering wheel and
gear selector lever ......................370
Cup holder ...................................370
Seat belts ..................................... 371
Headliner and
shelf below rear window ........... 371
Leather upholstery ..................... 371Hard plastic trim items ..............371
Plastic and rubber parts ............371
Technical dataSpare parts service ........................374
Warranty coverage .........................374
Identification labels ...................... 375
Layout of poly-V-belt drive ............376
Technical data ................................ 377
Fuels, coolants, lubricants etc. -
capacities ................................... 381
Engine oils ...................................... 383
Engine oil additives ...................... 383
Air conditioner refrigerant .......... 383
Brake fluid ...................................... 383
Premium unleaded gasoline ........ 384
Fuel requirements ........................ 384
Gasoline additives ......................... 385
Coolants .......................................... 385
Consumer information ................. 387
Uniform tire quality grading ....... 387
IndexIndex ................................................389
OM_203.book Seite 6 Donnerstag, 31. Mai 2001 11:57 11

296 Malfunction and warning messages
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
BATTERY / ALTERNATOR
* C = Category, see page 293
This message indicates a malfunction which must be
repaired immediately.
It may indicate that the poly-V-belt has broken. Should
this condition occur, the poly-V-belt must be replaced
before continuing to operate the vehicle. Otherwise, the
engine will overheat due to an inoperative water pump
which may result in damage to the engine.
Do not continue to drive the vehicle with this message
displayed.
Doing so could result in serious engine damage that is
not covered by the Mercedes-Benz Limited Warranty.
Line 1 Line 2 C*
BATTERY/ALTERNATOR VISIT WORKSHOP! 2
OM_203.book Seite 296 Donnerstag, 31. Mai 2001 11:57 11

302 Malfunction and warning messages
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
COOLANT (coolant temperature)
* C = Category, see page 293
1 This may indicate that the poly-V-belt has broken. Should this
con dition o ccur, the poly-V-belt must be repla ced befo re co ntin uin g
to operate the vehicle. Otherwise, the engine will overheat due to
an inoperative water pump which may result in damage to the
engine. Do not continue to drive the vehicle with this message
displayed. Doing so could result in serious engine damage that is
not covered by the Mercedes-Benz Limited Warranty.
2 The cooling fan for the coolant is faulty. Observe the coolant
temperature gauge. See page 137
During severe operating conditions and stop-and-go city
traffic, the coolant temperature may rise close to 120
°C.
The engine should not be operated with the coolant
temperature above 120
°C. Doing so may cause serious
engine damage which is not covered by the
Mercedes-Benz Limited Warranty.
Line 1 Line 2 C*
COOLANT STOP, ENGINE OFF!
1
1
COOLANT VISIT WORKSHOP!
2
2
Wa r n i n g !
Driving when your engine is badly overheated can
cause some fluids which may have leaked into the
engine compartment to catch fire. You could be
seriously burned.Steam from an overheated engine can cause serious
burns and can occur just by opening the engine
hood. Stay away from the engine if you see or hear
steam coming from it.Turn off the engine, get out of the vehicle and do
not stand near the vehicle until it cools down.
OM_203.book Seite 302 Donnerstag, 31. Mai 2001 11:57 11

368 Cleaning and care of the vehicle
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar careIndex
Engine cleaning
Prior to cleaning the engine compartment make sure to
protect electrical components and connectors from the
intrusion of water and cleaning agents.
Corrosion protection, such as MB Anticorrosion Wax
should be applied to the engine compartment after
every engine cleaning. Before applying, all control
linkage bushings and joints should be lubricated. The
poly-V-belt and all pulleys should be protected from any
wax.Vehicle washing
Do not use hot water or wash your vehicle in direct
sunlight. Use only a mild car wash detergent, such as
Mercedes-Benz approved Car Shampoo.
Thoroughly spray the vehicle with a diffused jet of
water. Direct only a very weak spray towards the
ventilation intake. Use plenty of water and rinse the
sponge and chamois frequently.
Rinse with clear water and thoroughly wipe dry with a
chamois. Do not allow cleaning agents to dry on the
finish.
Due to the width of the vehicle, prior to running the
vehicle through an automatic car wash, fold back the
outside mirrors to prevent them from getting damaged.
In the winter, thoroughly remove all traces of road salt
as soon as possible.
When washing the underbody, do not forget to clean the
inner sides of the wheels.
OM_203.book Seite 368 Donnerstag, 31. Mai 2001 11:57 11

373 Contents - Technical data
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Technical dataSpare parts service ........................ 374
Warranty coverage ......................... 374
Identification labels .......................375
Layout of poly-V-belt drive ............ 376
Technical data ................................377
Fuels, coolants, lubricants etc. -
capacities ................................... 381
Engine oils ......................................383Engine oil additives ...................... 383
Air conditioner refrigerant .......... 383
Brake fluid ...................................... 383
Premium unleaded gasoline ........ 384
Fuel requirements ........................ 384
Gasoline additives ......................... 385
Coolants .......................................... 385
Consumer information ................. 387
Uniform tire quality grading ....... 387
OM_203.book Seite 373 Donnerstag, 31. Mai 2001 11:57 11

376 Technical data
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
3VIN, visible (lower edge of windshield)
4Engine number
5Emission control label
6Information label, California version
Vacuum line routing for emission control system
When ordering spare parts, please specify vehicle
identification and engine numbers.Layout of poly-V-belt drive
1Automatic belt tensioner
2Crankshaft
3Air conditioner compressor
4Generator (alternator)
5Idler pulley
6Power steering pump
7Coolant pump, fan
4
6
3
5
P 01.00-2220-26
6
5
1
2
3
7
4
OM_203.book Seite 376 Donnerstag, 31. Mai 2001 11:57 11

377 Technical data
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index Te ch n i c a l d a t a
Model C 240 (203.061
1)C 320 (203.064
1)C 32 AMG (203.065
1)
Engine11 2 11 2 11 2
Mode of operation 4-stroke engine,
gasoline injection4-stroke engine,
gasoline injection4-stroke engine,
gasoline injection
No. of cylinders666
Bore 3.54 in (89.90 mm) 3.54 in (89.90 mm) 3.54 in (89.90 mm)
Stroke 2.68 in (68.20 mm) 3.30 in (84.00 mm) 3.30 in (84.00 mm)
Total piston displacement 158,5 cu.in. (2597 cm
3) 195.2 cu.in. (3199 cm
3) 195.2 cu.in. (3199 cm
3)
Compression ratio 10:1 10:1 9.0:1
Output acc. to SAE J 1349 167 hp/6000 rpm
(125 kW/6000 rpm)221 hp/5600 rpm
(165 kW/5600 rpm)349 hp/6100 rpm
(260 kW/6100 rpm)
Maximum torque
acc. to SAE J 1349177ft.lb/4500rpm
(240 Nm/4500 rpm)228ft.lb/3000rpm
(310 Nm/3000 rpm)333ft.lb/4400rpm
(450 Nm/4400 rpm)
Maximum engine speed 6200 rpm 6000 rpm 6200 rpm
Firing order 1-4-3-6-2-5 1-4-3-6-2-5 1-4-3-6-2-5
Poly-V-belt 2390 mm 2390 mm 2390 mm
1 The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Center for the
corresponding data of all special bodies and special equipment.
OM_203.book Seite 377 Donnerstag, 31. Mai 2001 11:57 11