2002 MAZDA MODEL B4000 brake system

Maintenance ItemMaintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 52 56 60 64 68 72 76 80 84 88 92 96
x 1000 Miles 65 70 75 80 85 90 95 100 105 110 115 120
(x 1000 km) (104) (112) (121) (128) (136) (144) (152) (160) (168) (176) (184) (192)
Exhaust system for leaks,
damage, loosenessII
Manual transmission fluid R
Automatic
transmission fluid*2 I I
Exhaust system shielding (for
trapped material)II
Propeller shaft U-joints (if
equipped with grease fittings)LLLLLL
Parking brake system (for
damage and operation)IIII
Ball joints (4x2) I/L I/L I/L I/L
Transfer case fluid (4x4) Replace every 150,000 miles (240,000 km)
Rear axle lubricant Does not require replacement unless rear axle
submerged in water
Accessory drive belts I
Fuel filter *5 R R
Steering linkage, ball joints,
suspension and driveshaftIIII
Remarks:For * marked items in this maintenance chart, please pay
attention to the following points:
1. The wheel lug nuts must be retightened to the proper specifications
at 800 km (500 miles) of new vehicle operation, at any wheel
change, or at any other time the wheel lug nuts have been loosened.
2. Replace every 150,000 miles (240,000 km) unless submerged in
water.
3. At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.
4. Refer to vehicle emission control information label for spark plug and
gap specifications.
Maintenance and Specifications
228

Special Operating
Conditions
Replace Engine Oil and Filter
Inspect Brake System
Replace Fuel Filter
Change Automatic Transmission Fluid
Replace Spark Plugs
Replace Engine Air Filter
Change Manual Transmission Fluid
Inspect and Lubricate U-Joints
Lubricate Front Wheel Bearing (4x2)
Change Transfer Case Fluid (4x4)
Suggested Maintenance
Interval3,000
miles or
3 months5,000
miles15,000
miles30,000
miles60,000
milesAs
requiredAs
requiredAs
required30,000
miles60,000
miles
Towing a trailer or
using a camper or
car top carrierXX XX
Extensive idling or
low-speed driving
for long distances
as in heavy
commercial use
such as delivery,
taxi or patrol carX XXXX XX
Operating in dusty
conditions such as
unpaved or dusty
roadsXXX X
Off road operation X X X
For specific recommendations see your authorized Mazda dealer or
qualified service professional.
OWNER MAINTENANCE
Owner Maintenance Schedule
The owner or a qualified service technician should make these vehicle
inspections at the indicated intervals to ensure safe and dependable
operation.
Bring any problem to the attention of an Authorized Mazda Dealer or
qualified service technician as soon as possible.
While operating your vehicle
Maintenance and Specifications
230

²Note any changes in the sound of the exhaust or any smell or exhaust
fumes in the vehicle.
²Check for vibrations in the steering wheel. Notice any increased
steering effort or looseness in the steering wheel, or change in this
straight ahead position.
²Notice if your vehicle constantly turns slightly or ªpullsº to one side
when traveling on a smooth, level road.
²When stopping, listen and check for strange sounds, pulling to one
side, increased brake pedal travel or ªhard to pushº brake pedal.
²If any slipping or changes in the operation of your transmission occur,
check the transmission fluid level.
²Check automatic transmission Park function.
²Check parking brake.
At least monthly
²Check function of all interior and exterior lights.
²Check tires for wear and proper air pressure.
²Check engine oil level.
²Check coolant level in the coolant reservoir.
²Check washer fluid level.
At least twice a year (for example, every spring and fall)
²Check power steering fluid level.
²Check clutch fluid level (if equipped).
²Check and clean body and door drain holes.
²Check and lubricate all hinges, latches, and outside locks.
²Check and lubricate door rubber weather strips.
²Check parking brake for proper operation.
²Check lap/shoulder belts and seat latches for wear and function.
²Check air pressure in spare tire.
²Check windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened with washer fluid.
²Check safety warning lamps (brake, ABS, air bag, safety belt) for
operation.
²Check cooling system fluid level and coolant strength.
Maintenance and Specifications
231

1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift lever in P (Park), turn off all accessories and start
the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
²The vehicle may need to be driven to relearn the idle and fuel trim
strategy.
²If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must relearn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will not affect function or durability of the transmission. Over time the
adaptive learning process will fully update transmission operation to its
optimum shift feel.
If the battery has been disconnected or a new battery has been installed,
the clock and the preset radio stations must be reset once the battery is
reconnected.
²Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center
to find out more about recycling
automotive batteries.
ENGINE COOLANT
Checking engine coolant
Your engine's cooling system has been factory-filled with a 50/50 mixture
of distilled water and Mazda Genuine Engine Coolant, or an equivalent
premium engine coolant that meets Mazda specification.
LEAD
RETURN
RECYCLE
Maintenance and Specifications
245

A
ABS (see Brakes) .....................154
Air bag supplemental restraint
system ................................119±120
and child safety seats ............122
description ..............................120
disposal ....................................126
driver air bag ..........................124
indicator light .............14±15, 125
operation .................................124
passenger air bag ...................124
passenger deactivation
switch ......................................126
Air conditioning
manual heating and air
conditioning system .................69
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................245
Anti-lock brake system
(see Brakes) ......................154±155
Anti-theft system
warning light .............................16
Audio system
(see Radio) ......................21, 45, 53
Automatic transmission ............158
driving an automatic
overdrive .................................159
fluid, adding ............................263
fluid, checking ........................263
fluid, refill capacities ..............272
fluid, specification ..................276
Auxiliary power point .................84
Axle
lubricant specifications ..275±276
refill capacities ........................272
traction lok ..............................157
B
Battery .......................................243acid, treating emergencies .....243
charging system warning
light ............................................15
jumping a disabled battery ....201
maintenance-free ....................243
servicing ..................................243
voltage gauge ............................19
Bed extender ..............................95
BeltMinder .................................115
Brakes ........................................153
anti-lock ...........................154±155
anti-lock brake system (ABS)
warning light .....................14, 155
brake warning light ..................13
fluid, checking and adding ....262
fluid, refill capacities ..............272
fluid, specifications .........275±276
lubricant specifications ..275±276
parking ....................................155
shift interlock ..........................158
Break-in period .............................5
Bulbs ............................................75
C
Capacities for refilling fluids ....272
Cargo area shade ........................95
Cargo net .....................................95
CD-6 disc .....................................53
CD-single .....................................25
CD-single premium .....................45
Cell phone warning ...................279
Certification Label ....................278
Changing a tire .........................194
Child safety restraints ..............132
child safety belts ....................132
Child safety seats ......................135
Index
280

warning chime ..........................17
Heating
heater only system ...................68
heating and air conditioning
system .......................................69
Hood ..........................................233
I
Ignition ...............................148, 276
Infant seats (see Safety seats)..135
Inspection/maintenance (I/M)
testing ........................................260
Instrument panel
cleaning ...................................222
cluster ................................12, 222
lighting up panel and interior...74
location of components ............12
J
Jack ............................................194
positioning ...............................194
storage .............................194±197
Jump-starting your vehicle ......201
K
Keys ...................................102±103
key in ignition chime ...............17
positions of the ignition .........148
L
Lamps
bulb replacement
specifications chart ..................76
cargo lamps ...............................74
daytime running light ...............73
fog lamps ...................................73headlamps .................................73
headlamps, flash to pass ..........74
instrument panel, dimming .....74
interior lamps .....................75±76
replacing bulbs.. 75, 77±78, 80±81
Lane change indicator (see
Turn signal) .................................75
LATCH anchors .........................145
Lights, warning and indicator ....12
air bag ..................................14±15
anti-lock brakes (ABS) ....14, 155
anti-theft ...................................16
brake ..........................................13
charging system ........................15
check coolant ............................13
check engine .............................12
cruise indicator .........................15
door ajar ....................................16
fuel cap light .............................15
high beam .................................16
overdrive off ..............................16
safety belt .................................14
speed control ............................93
turn signal indicator .................16
Limited slip axle
(see Traction Loc) ....................157
Load limits .................................170
GAWR ......................................170
GVWR ......................................170
trailer towing ..........................170
Loading instructions .................172
Lubricant specifications ...275±276
Lumbar support, seats .............106
M
Manual transmission .................162
fluid capacities ........................272
lubricant specifications ..........276
reverse .....................................164
Index
283

Mirrors
automatic dimming rearview
mirror ........................................86
cleaning ...................................221
side view mirrors (power) .......89
Motorcraft parts ........................255
O
Octane rating ............................254
Odometer .....................................20
Oil (see Engine oil) ..................238
Overdrive .....................................93
P
Panic alarm feature, remote
entry system ..............................100
Parking brake ............................155
Power distribution box
(see Fuses) ...............................188
Power door locks ........................97
Power point .................................84
Power steering ..........................156
fluid, checking and adding ....261
fluid, refill capacity ................272
fluid, specifications .........275±276
Power Windows ...........................85
Preparing to drive your
vehicle ........................................157
R
Radio ................................21, 45, 53
Radio reception .....................66±67
Relays ........................................183
Remote entry system .........97, 100illuminated entry ......................98
locking/unlocking doors .....97±99
panic alarm .............................100
replacement/additional
transmitters .............................101
replacing the batteries ...........100
Roadside assistance ..................181
S
Safety belts (see Safety
restraints) ....................17, 107±111
Safety defects, reporting ..........217
Safety restraints ................107±111
belt minder .............................115
cleaning the safety belts ........118
extension assembly ................114
for adults .........................108±110
for children .....................131±132
lap belt ....................................113
warning light and
chime ...........................14, 17, 114
Safety restraints - LATCH
anchors ......................................145
Safety restraints - tether
anchors ......................................140
Safety seats for children ..........135
Seat belts (see Safety
restraints) ..................................107
Seats ..........................................105
child safety seats ....................135
SecuriLock passive anti-theft
system ................................102±103
Servicing your vehicle ..............232
Snowplowing .................................7
Spare tire (see Changing the
Tire) ...........................................195
Spark plugs, specifications .......276
Index
284