2002 MAZDA MODEL B4000 brake system

The fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 5A Power mirror switch
2 10A Daytime Running Lights (DRL),
Back-up lamps, Transmission,
Passenger air bag deactivation
switch, Blower motor relay
3 7.5A Right stop/turn trailer tow
connector
4 Ð Not used
5 15A 4x4 control module
6 2A Brake pressure switch
7 7.5A Left stop/turn trailer tow
connector
8 Ð Not used
9 7.5A Brake pedal position switch
10 7.5A Speed control servo/amplifier
assembly, Generic Electronic
Module (GEM), Shift lock
actuator, Turn signals
11 7.5A Instrument cluster, 4x4, Main light
switch, Central Security Module
(CSM)
12 Ð Not used
13 20A Brake pedal position switch
14 10A or Not Used 10A: Anti-lock Brake System
(ABS) Control Module (if
equipped)
15 Ð Not used
16 30A Windshield wiper motor, Wiper
HI/LO relay, Wiper run/park relay
17 20A Cigar lighter, Data Link Connector
(DLC)
Roadside Emergencies
186

2.3L engine (if equipped)
The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 50A** I/P fuse panel
2 Ð Not used
3 Ð Not used
4 Ð Not used
5 Ð Not used
6 50A** Anti-lock Brake System (ABS)
pump motor
7 30A* Powertrain Control Module (PCM)
8 20A* Central security module, Power
door locks, Remote entry
9 Ð Not used
10 Ð Not used
11 50A** Starter relay, Ignition switch
12 20A* Power windows
1234521 22 23 24
25 26 27 28
29 30 31 32
33 34 35 36
37 38 39 40
41 42 43 44
67891055
49 4854 53 52
515656 B
56 A
5050 B
50 A 47 4545 B
45 A
4646 B
46 A 11 12 13 14 15
16 17 18 19 20
Roadside Emergencies
189

3.0L and 4.0L engines (if equipped)
The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 50A** I/P fuse panel
2 Ð Not used
3 Ð Not used
4 Ð Not used
5 Ð Not used
6 50A** Anti-lock Brake System (ABS)
Pump Motor
7 30A* Powertrain Control Module (PCM)
8 20A* Power door locks, Remote entry
9 Ð Not used
10 Ð Not used
11 50A** Starter relay, Ignition switch
12 20A* Power windows
13 20A* 4x4 motor
Roadside Emergencies
192

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
44 Ð Not used
45A Ð Wiper HI/LO
45B Ð Wiper park/run
46A Ð Fuel pump
46B Ð Trailer tow
47A Ð A/C clutch solenoid
47B Ð Front washer pump
48A Ð Fog lamps
48B Ð Fog lamp relay
51 Ð Not used
52 Ð Not used
53 Ð PCM Diode
54 Ð PCM
55 Ð Blower
56 Ð Starter
* Mini Fuses ** Maxi Fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may compromise the
integrity of your tires. The use of tire sealants may also affect your tire
pressure monitoring system (if equipped).
Roadside Emergencies
194

10. Remove the jack and fully
tighten the lug nuts in the order
shown.
11. Stow the flat tire. Refer to
Stowing the spare tire.
12. Stow the jack and lug wrench.
Make sure the jack is fastened
so it does not rattle when you
drive.
13. Unblock the wheels.
JUMP STARTING YOUR VEHICLE
WARNING: The gases around the battery can explode if
exposed to flames, sparks, or lit cigarettes. An explosion could
result in injury or vehicle damage.
WARNING: Batteries contain sulfuric acid which can burn skin,
eyes and clothing, if contacted.
Do not attempt to push-start your vehicle. Automatic
transmissions do not have push-start capability; also, the
catalytic converter may become damaged.
Preparing your vehicle
When the battery is disconnected or a new battery is installed, the
transmission must relearn its shift strategy. As a result, the transmission
may have firm and/or soft shifts. This operation is considered normal and
will not affect function or durability of the transmission. Over time, the
adaptive learning process will fully update transmission operation.
1.Use only a 12±volt supply to start your vehicle.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle's electrical system.
3. Park the booster vehicle close to the hood of the disabled vehicle
making sure the two vehiclesdo nottouch. Set the parking brake on
both vehicles and stay clear of the engine cooling fan and other
moving parts.1
4 3
2 5
Roadside Emergencies
201

Chart symbols
I: Inspect, and if necessary correct, clean or replace
A: Adjust
R: Replace
L: Lubricate
Normal driving service intervals ± perform at the months or distances
shown, whichever occurs first.
Maintenance ItemMaintenance Interval (Number of months or km (miles),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
x 1000 Miles 5 10 15 20 25 30 35 40 45 50 55 60
(x 1000 km) (8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)
ENGINE
Engine oil Ðevery 6 monthsRRRRRRRRRRRR
Oil filterÐevery 6 monthsRRRRRRRRRRRR
PCV valve
AIR CLEANER
Air cleaner filter R R
IGNITION SYSTEM
Spark plugs *4
COOLING SYSTEM
Engine Coolant (green) Replace at first 45,000 miles (72,000 km) or 36
months, after that, every 30,000 miles (48,000 km)
or 24 months
Coolant condition and protection,
hoses and clamps Ð annually Ðprior
to cold weather every 12 monthsIIII
CHASSIS AND BODY
Wheel lug nut torque *1IIIIIIIIIIII
Inspect tires for wear and rotate
(X = recommended interval for
optimal tire life)IXIXXIXXIXXI
Clutch reservoir fluid levelIIIIII
Front wheel bearings (4x2) L
Disc brake systemIIII
Caliper slide railsLLLL
Maintenance and Specifications
225

Maintenance ItemMaintenance Interval (Number of months or km (miles),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
x 1000 Miles 5 10 15 20 25 30 35 40 45 50 55 60
(x 1000 km) (8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)
Drum brake system, lines and hosesIIII
Exhaust system for leaks, damage,
loosenessII
Manual transmission fluid R
Automatic
transmission fluid*2 I I
Exhaust system shielding (for
trapped material)II
Propeller shaft U-joints (if equipped
with grease fittings)LLLLLL
Parking brake system (for damage
and operation)IIII
Ball joints (4x2) I/L I/L I/L I/L
Transfer case fluid (4x4) Replace every 150,000 miles (240,000 km)
Rear axle lubricant Does not require replacement unless rear axle
submerged in water
Accessory drive belts
Fuel filter *5 R R
Steering linkage, ball joints,
suspension and driveshaftIIII
Remarks:For * marked items in this maintenance chart, please pay
attention to the following points:
1. The wheel lug nuts must be retightened to the proper specifications
at 800 km (500 miles) of new vehicle operation, at any wheel
change, or at any other time the wheel lug nuts have been loosened.
2. Replace every 150,000 miles (240,000 km) unless submerged in
water.
3. At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.
4. Refer to vehicle emission control information label for spark plug and
gap specifications.
Maintenance and Specifications
226

5. The California Air Resources Board has determined that the failure
to perform this maintenance item will not nullify the emission
warranty nor limit recall liability prior to completion of the vehicle's
useful life.
Maintenance ItemMaintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 52 56 60 64 68 72 76 80 84 88 92 96
x 1000 Miles 65 70 75 80 85 90 95 100 105 110 115 120
(x 1000 km) (104) (112) (121) (128) (136) (144) (152) (160) (168) (176) (184) (192)
ENGINE
Engine oil Ðevery 6 monthsRRRRRRRRRRRR
Oil filterÐevery 6 monthsRRRRRRRRRRRR
PCV valve R
AIR CLEANER
Air cleaner filter R R
IGNITION SYSTEM
Spark plugs *4 R
COOLING SYSTEM
Engine Coolant (green) Replace at first 45,000 miles (72,000 km) or 36 months,
after that, every 30,000 miles (48,000 km) or 24 months
Coolant condition and
protection, hoses and clamps
Ð annually Ðprior to cold
weather every 12 monthsIIII
CHASSIS AND BODY
Wheel lug nut
torque*1IIIIIIIIIIII
Inspect tires for wear and
rotate (X = recommended
interval for optimal tire life)XXIXXIXXIXXI
Clutch reservoir fluid levelIIIIII
Front wheel bearings (4x2) L
Disc brake systemIIII
Caliper slide railsLLLL
Drum brake system, lines and
hosesIIII
Maintenance and Specifications
227