2002 MAZDA MODEL B-SERIES engine

REFILL CAPACITIES
Fluid Mazda Part
NameApplication Capacity
Engine oil
(includes filter
change)Mazda SAE 5W-
20 Super
Premium Motor
Oil2.3L engine 3.8L (4.0
quarts.)
3.0L V6 engines 4.3L (4.5
quarts)
Mazda SAE 5W-
30 Super
Premium Motor
Oil4.0L V6 engine 4.7L (5.0
quarts)
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Power steering
fluidMazda
MERCONtAT FAll Fill to range on
dipstick
Transmission
fluid
1Mazda
MERCONtAT F5-speed manual 2.65L (2.8
quarts)2
Mazda
MERCONtV
AT F4x2 vehicles
with automatic
and 2.3L I4
engine9.4L (9.9
quarts)3
4x2 vehicles
with automatic
and 3.0L or 4.0L
engines9.5L (10.0
quarts)3
4x4 vehicles
with automatic
and 3.0L or 4.0L9.8L (10.3
quarts)3
Maintenance and Specifications
273

Fluid Mazda Part
NameApplication Capacity
Engine coolant
4Premium Engine
Coolant2.3 L I4 engine
with manual
transmission10.0L (10.5
quarts)
2.3L I4 engine
with automatic
transmission9.7L (10.2
quarts)
3.0L V6 engine
with manual
transmission14.3L (15.1
quarts)
3.0L V6 engine
with automatic
transmission14.0L (14.8
quarts)
4.0L V6 engine
with manual
transmission13.0L (13.7
quarts)
4.0L V6 engine
with automatic
transmission12.5L (13.2
quarts)
Fuel tank N/A Regular cab
(Short wheel
base)62.4L (16.5
gallons)
Regular cab
(Long wheel
base)75.7L (20.0
gallons)
SuperCab 73.8L (19.5
gallons)
Transfer Case
FluidMazda
MERCONtAT F4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricantMazda SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Maintenance and Specifications
274

Fluid Mazda Part
NameApplication Capacity
Rear axle
lubricant
5Mazda SAE
80W-90
Premium Rear
Axle LubricantAll 2.4-2.5L (5.0-5.3
pints)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to the service maintenance
section to determine the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick's normal operating range.
4Use Mazda Premium Engine Coolant (green in color). DO NOT USE
Mazda Extended Life Engine Coolant (orange in color). Refer toAdding
engine coolant, in the Maintenance and Care chapter.
5Traction-Lok axles use 2.2±2.4L (4.75±5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
Maintenance and Specifications
275

LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4)SAE 80W-90 Premium Rear Axle
Lubricant
Rear axleSAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant
Engine oil 2.3L I4 and 3.0L V6
enginesSAE 5W-20 Super Premium Motor
Oil
Engine oil 4.0L V6 engines SAE 5W-30 Super Premium Motor
Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracksMulti-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission).Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual)MERCONtAT F
Automatic transmission (5R44E
and 5R55E)MERCONtVATF
2
Windshield washer fluidUltra-clear Windshield Washer
Concentrate
1Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your service maintenance
section to determine the correct service interval.
Maintenance and Specifications
276

ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.04-1.19mm
(0.041-0.047
inch)1.07-1.17mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:1 9.14:1 9.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Regular Cab
mm (in)SuperCab mm
(in)
(1) Overall length 4 763 (187.5) 5 153 (202.9)
(2) Overall width 1 785 (70.3) 1 785 (70.3)
(3) Overall height 4x2/4x4 1 575 (62.0) /
1 655 (65.2)1 585 (62.4) /
1 684 (66.3)
(4) Wheelbase 2 831 (111.4) 3 192 (125.7)
(5) Track - Front 1 486 (58.5) 1 485 (58.5)
(5) Track - Rear 1 455 (57.3) 1 455 (57.3)
2
5
3
Maintenance and Specifications
277

Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
279

A
ABS (see Brakes) .....................152
Air bag supplemental restraint
system ........................................125
and child safety seats ............127
description ..............................125
disposal ....................................130
driver air bag ..........................128
indicator light ...................16, 129
operation .................................128
passenger air bag ...................128
passenger deactivation
switch ......................................130
Air conditioning
manual heating and air
conditioning system .................74
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................246
Anti-lock brake system
(see Brakes) ......................152±153
Anti-theft system
warning light .............................18
Audio system
(see Radio) ......................23, 48, 57
Automatic transmission ............157
driving an automatic
overdrive .................................158
fluid, adding ............................263
fluid, checking ........................263
fluid, refill capacities ..............273
fluid, specification ..................277
Auxiliary power point ...........88, 98
Axle
lubricant specifications ..276±277
refill capacities ........................273
traction lok ..............................155B
Battery .......................................244
acid, treating emergencies .....244
charging system
warning light .............................17
jumping a disabled battery ....201
maintenance-free ....................244
servicing ..................................244
voltage gauge ............................21
Bed extender ..............................99
BeltMinder .................................121
Brakes ........................................152
anti-lock ...........................152±153
anti-lock brake system
(ABS) warning light .........16, 153
brake warning light ..................15
fluid, checking and adding ....262
fluid, refill capacities ..............273
fluid, specifications .........276±277
lubricant specifications ..276±277
parking ....................................154
shift interlock ..........................157
Break-in period .............................5
Bulbs ............................................79
C
Capacities for refilling fluids ....273
Cargo area shade ........................98
Cargo net .....................................98
CD-6 disc .....................................57
CD-single .....................................27
CD-single premium .....................48
Cell phone warning ...................280
Certification Label ....................278
Changing a tire .........................194
Index
281

Child safety restraints ..............136
child safety belts ....................136
Child safety seats ......................137
attaching with tether straps ..141
in front seat ............................139
in rear seat ..............................139
Cleaning your vehicle ...............223
engine compartment ..............219
exterior ............................219, 223
exterior lamps .........................221
instrument cluster lens ..........222
instrument panel ....................222
interior .....................................222
mirrors .....................................221
plastic parts ............................221
safety belts ..............................223
washing ....................................218
waxing .....................................218
wheels ......................................219
windows ..................................223
wiper blades ............................221
Climate control (see Air
conditioning or Heating) ......72, 74
Clock ....................26, 33, 47, 55, 68
Clutch
fluid ..........................................263
operation while driving ..........161
recommended shift speeds ....162
Compass, electronic ..............90±91
calibration .................................92
set zone adjustment .................91
Console ........................................98
Coolant
checking and adding ..............246
refill capacities ................249, 273
specifications ..................276±277
Cruise control
(see Speed control) ....................93Customer
Assistance ..........180, 207±208, 211
Getting roadside assistance ...180
D
Daytime running lamps
(see Lamps) ................................77
Dipstick
automatic transmission
fluid ..........................................263
engine oil .................................238
Doors
door ajar warning .....................18
lubricant specifications ..........276
Driveline universal joint and
slip yoke ....................................267
Driving under special
conditions ..........................167±168
mud ..........................................167
sand .........................................167
snow and ice ...........................168
through water .................167, 169
E
Emergencies, roadside
jump-starting ..........................201
Emission control system ..........259
Engine ........................................277
check engine/service engine
soon light ..................................14
cleaning ...................................219
coolant .....................................246
idle speed control ...................244
lubrication
specifications ..................276±277
refill capacities ........................273
service points ..................234±236
Index
282