2002 MAZDA MODEL 626 service

8-4
Maintenance and Care
Scheduled Maintenance
Form No. 8Q50-EA-01G





Schedule 1
I : Inspect and repair, clean, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.) R: Replace
L : Lubricate
*1: According to state and federal regulations, failure to perform maintenance on these items will not void your emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or kilometrage (mileage) period to ensure long-term reliability.
Maintenance
Interval
Maintenance
Item Number of months or kilometers (miles), whichever comes first Months 6 12182430364248
×1000 Km 12 24 36 48 60 72 84 96
(×1000 Miles) (7.5) (15) (22.5) (30) (37.5) (45) (52.5) (60)
Engine valve clearance I
Drive belts (tension) II
Engine timing belt Inspect at 96,000km (60,000miles)
Replace every 168,000km (105,000miles)
Engine oil RRRRRRRR
Engine oil filter RRRRRRRR
Cooling system II
Engine coolant Replace at first 168,000km (105,000miles) or 60 months ;
after that, every 48,000km (30,000miles) or 24 months
Idle speed II
Air filter RR
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
Spark plugs 2.0-liter engine
(non-PLATINUM tipped type)
RR
2.5-liter engine
(PLATINUM tipped type) Replace every 96,000km (60,000miles)
Brake lines, hoses and connections II
Disc brakes II
Drum brakes II
Steering operation and linkages II
Front suspension ball joints II
Driveshaft dust boots II
Bolts and nuts on chassis and body II
Exhaust system heat shields II
All locks and hinges LLLLLLLL
Refrigerant amount (if installed) IIII
Compressor operation (if installed) IIII
08.fm Page 4 Monday, June 25, 2001 5:12 PM

8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8Q50-EA-01G





Schedule 2
I : Inspect and repair, clean, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.) R: Replace
L : Lubricate
*1: According to state and federal regulations, failure to perform maintenance on these items will not void your emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or kilometrage (mileage) period to ensure long-term reliability.
*2: If the vehicle is operated in cold districts { below –18 degrees C (0 degrees F) }, replace the timing belt at 96,000km (60,000miles).
Maintenance
Interval
Maintenance
Item Number of months or kilometers (miles), whichever comes first Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 Km 8 1624324048566472808896
(×1000 Miles) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60)
Engine valve clearance I
Drive belts (tension) II
Engine timing belt
*2Inspect at 96,000km (60,000miles)
Replace every 168,000km (105,000miles)
Engine oil Puerto Rico
Replace every 5,000km (3,000miles) or 3 months
others RRRRRRRRRRRR
Engine oil filter RRRRRRRRRRRR
Cooling system II
Engine coolant Replace at first 168,000km (105,000miles) or 60 months ;
after that, every 48,000km (30,000miles) or 24 months
Engine coolant level IIIIIIIIIIII
Idle speed II
Air filter I
*1RI *1R
Fuel lines and hoses*1II
Hoses and tubes for emission*1I
Spark plugs 2.0-liter engine
(non-PLATINUM tipped type)
RR
2.5-liter engine
(PLATINUM tipped type) Replace every 96,000km (60,000miles)
Function of all lights IIIIIIIIIIII
Brake lines, hoses and connections II
Brake and clutch fluid level IIIIIIIIIIII
Disc brakes IIII
Drum brakes II
Tire inflation pressure and tire wear IIIIIIIIIIII
Steering operation and linkages II
Power steering fluid level IIIIIIIIIIII
Front suspension ball joints II
Driveshaft dust boots II
Bolts and nuts on chassis and body IIII
Exhaust system heat shields II
All locks and hinges LLLLLLLLLLLL
08.fm Page 5 Monday, June 25, 2001 5:12 PM

8-7
Maintenance and Care
Form No. 8Q50-EA-01G
Owner Maintenance
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.





When Refueling
• Brake and clutch fluid level (page 8-15)
• Engine coolant level (page 8-13)
• Engine oil level (page 8-11)
• Washer fluid level (page 8-20)






At Least Monthly
• Tire inflation pressures (page 8-26)






At Least Twice a Year (For Example, Every Spring and Fall)
• Automatic transaxle fluid level (page 8-18)
• Power steering fluid level (page 8-17)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
• Air filter (page 8-21)
• Engine coolant (page 8-13)
• Engine oil (page 8-11)
Owner Maintenance Schedule
J94S.book Page 7 Saturday, June 23, 2001 1:04 PM

8-8
Maintenance and Care
Owner Maintenance
Form No. 8Q50-EA-01G
Improper or incomplete service may result in problems. This section gives instructions
only for items easy to perform.
As explained in the Introduction (page 8-2), several procedure can be done only by a
qualified service technician with special tools.
Improper owner maintenance during the warranty period may affect warranty coverage.
For details, read the separate Mazda Warranty statement provided with the vehicle. If
you’re unsure about any servicing or maintenance procedure, have it done by an
Authorized Mazda Dealer.
There are strict environmental laws regarding the disposal of waste oil and fluids. Please
dispose of your waste carefully and with due regard to the environment.
We recommend that you entrust the oil and fluid changes of your vehicle to an Authorized
Mazda Dealer.
Owner Maintenance Precautions
Maintenance Procedures:Performing maintenance work on a vehicle is dangerous if not done properly. You can
be seriously injured while performing some maintenance procedure. If you lack
sufficient knowledge and experience or the proper tools and equipment to do the
work, have it done by a qualified technician.
Running the Engine:
Working under the hood with the engine running is dangerous. It becomes even more
dangerous when you wear jewelry or loose clothing.
Either can become entangled in moving parts and result in injury.
Therefore, if you must run the engine while working under the hood, make certain
that you remove all jewelry (especially rings, bracelets, watches, and necklaces) and
all neckties, scarves, and similar loose clothing before getting near the engine or
cooling fan.
Electrical Fan and Engine Inspection:
Inspecting the engine with the ignition switch in the ON position is dangerous. The
cooling fan could come on unexpectedly even when the engine isn ’t running. You
could be seriously injured by the fan. Turn the ignition switch off and remove the key
from the ignition switch when you inspect the engine.
WARNING
J94S.book Page 8 Saturday, June 23, 2001 1:04 PM

8-11
Maintenance and Care
Owner Maintenance
Form No. 8Q50-EA-01G





Inspecting Engine Oil Level
1. Be sure the vehicle is on a level
surface.
2. Warm up the engine to normal operating temperature.
3. Turn it off and wait 5 minutes for the oil to return to the oil pan.
4. Pull out the dipstick, wipe it clean, and reinsert it fully.
5. Pull it out again and examine the level. It’s OK between L and F.
But if it’ s near at or below L, add
enough oil to bring the level to F. 6. Make sure the O-ring is positioned
properly before reinserting the
dipstick.
The distance between L and F on the
dipstick represents the following:





Changing Engine Oil and Filter
Change engine oil and filter according to
Scheduled Maintenance (page 8-3).
Please act responsibly —protect the
environment and take used oil to a
recycling facility. Ask your dealer or a
service station for information.
Full
Low OK
2.0-liter engine
2.5-liter engine
Full
LowOK
Don
’t add engine oil over F. This may
cause engine damage.
L (US qt, Imp qt) 1.0 (1.06, 0.88)
Handling Used Engine Oil:Continuous contact with used engine
oil is dangerous. It could cause skin
cancer. Always wash with soap and
water immediately after changing oil
and filter.
CAUTION
WARNING
J94S.book Page 11 Saturday, June 23, 2001 1:04 PM

8-15
Maintenance and Care
Owner Maintenance
Form No. 8Q50-EA-01G
5. Fill the radiator (to the top of the filler neck) and then the coolant reservoir (to
F) with as much ethylene-glycol-based
coolant and water as necessary to
provide protection from freezing and
corrosion.
In extremely cold climates, add the
amount recommended by the coolant
manufacturer.
6. Reinstall the cooling system cap.
7. Run the engine at idle for about 10 minutes.
8. Then do this: •Run the engine at 2,500 rpm for
about 5 minutes.
• Increase the engine speed to 3,000
rpm for about 5 seconds and then
release the accelerator.
• Do this 4 or 5 times.
• Make sure the engine temperature
gauge does not reach the HOT zone.
After turning off the engine, inspect the
drain plug and the water hoses for leaks.
9. After the engine has cooled, remove the cooling system cap and inspect the
coolant level. If it ’s low, repeat steps 5
to 8.
Because this procedure requires technical
expertise, we recommend that it be done
by an Authorized Mazda Dealer.





Inspecting Brake/Clutch Fluid
Level
The brakes and clutch draw fluid from the
same reservoir.
Inspect the fluid level in the reservoir
regularly. It should be kept at MAX.
The level normally drops with
accumulated distance, a condition
associated with wear of brake and clutch
linings. If it is excessively low, have the
brake/clutch system inspected by an
Authorized Mazda Dealer.
NOTE
Mixing green coolant with orange
coolant could decrease the service life
expectancy of the coolant. Use only
genuine Mazda orange colored or
equivalent coolant.
Brake/Clutch Fluid
J94S.book Page 15 Saturday, June 23, 2001 1:04 PM

8-25
Maintenance and Care
Owner Maintenance
Form No. 8Q50-EA-01G





Battery Maintenance
To get the best service from a battery:
• Keep it securely mounted.
• Keep the top clean and dry.
• Keep terminals and connections clean,
tight, and coated with petroleum jelly
or terminal grease.
• Rinse off spilled electrolyte
immediately with a solution of water
and baking soda.
• If the vehicle will not be used for an
extended time, disconnect the battery
cables. For reasons of proper performance, safety,
and better fuel economy, always maintain
recommended tire inflation pressures and
stay within the recommended load limits
and weight distribution.
Tires
Using Different Tire Types:Driving your vehicle with different
types of tires is dangerous. It could
cause poor handling and poor
braking; leading to loss of control.
Except when using the temporary
spare tire, use only the same type tires
(radial, bias-belted, bias-type) on all
four wheels.
Using Wrong-Sized Tires:
Using any other tire size than what is
specified for your Mazda (page 10-6)
is dangerous. It could seriously affect
ride, handling, ground clearance, tire
clearance, and speedometer
calibration. This could cause you to
have an accident. Use only tires that
are the correct size specified for your
Mazda.
WARNING
J94S.book Page 25 Saturday, June 23, 2001 1:04 PM

9-1
Form No. 8Q50-EA-01G
9Customer Information
Important consumer information including warranties and add-on
equipment.
Customer Assistance ................................................................... 9- 2
Customer Assistance (U.S.A.) ................................................. 9- 2
Customer Assistance (Canada) ................................................ 9- 3
Customer Assistance (Puerto Rico) ......................................... 9- 6
Mazda Importer/Distributors .................................................... 9- 7
Importer/Distributor ................................................................ 9- 7
Distributor in Each Area .......................................................... 9- 7
War ra n t y ...................................................................................... 9- 8
Warranties for Your Mazda ..................................................... 9- 8
Outside the United States and Canada .................................... 9- 9
Add-On Non-Genuine Parts and Accessories ......................... 9-10
Cell Phones .............................................................................. 9-11
Uniform Tire Quality Grading System (UTQGS) .................... 9-12
Uniform Tire Quality Grading System (UTQGS) ................... 9-12
Reporting Safety Defects ............................................................ 9-14
Reporting Safety Defects ......................................................... 9-14
Service Publications .................................................................... 9-15
Service Publications ................................................................ 9-15
J94S.book Page 1 Saturday, June 23, 2001 1:04 PM