2002 MAZDA 6 stop start

TROUBLESHOOTING
F2–165
F2
SYMPTOM DIAGNOSTIC INDEXA6E408018881201
TROUBLESHOOTING
No. TROUBLESHOOTING ITEM DESCRIPTION PAGE
1 Melting of main or other fuses—(See F2–173 NO.1 MELTING
OF MAIN OR OTHER FUSES)
2 MIL illuminates MIL is illuminated incorrectly.(See F2–174 NO.2 MIL
ILLUMINATES)
3 Will not crank Starter does not work.(See F2–174 NO.3 WILL NOT
CRANK)
4Hard start/long crank/erratic start/
erratic crankStarter cranks engine at normal speed but
engine requires excessive cranking time
before starting.(See F2–176 NO.4 HARD
START/LONG CRANK/
ERRATIC START/ERRATIC
CRANK)
5 Engine stalls After start/at idleEngine stops unexpectedly at idle and/or
after start.(See F2–178 NO.5 ENGINE
STALLS-AFTER START/AT
IDLE)
6 Cranks normally but will not startStarter cranks engine at normal speed but
engine will not run.(See F2–181 NO.6 CRANKS
NORMALLY BUT WILL NOT
START)
7 Slow return to idleEngine takes more time than normal to
return to idle speed.(See F2–184 NO.7 SLOW
RETURN TO IDLE)
8 Engine runs rough/rolling idleEngine speed fluctuates between specified
idle speed and lower speed and engine
shakes excessively.(See F2–186 NO.8 ENGINE
RUNS ROUGH/ROLLING
IDLE)
9 Fast idle/runs onEngine speed continues at fast idle after
warm-up.
Engine runs after engine switch is turned to
OFF.(See F2–189 NO.9 FAST
IDLE/RUNS ON)
10 Low idle/stalls during decelerationEngine stops unexpectedly at beginning of
deceleration or recovery from deceleration.(See F2–190 NO.10 LOW
IDLE/STALLS DURING
DECELERATION)
11Engine stalls/quitsAcceleration/
cruiseEngine stops unexpectedly at beginning of
acceleration or during acceleration.
Engine stops unexpectedly while cruising.
(See F2–192 NO.11 ENGINE
STALLS/QUITS, ENGINE
RUNS ROUGH, MISSES,
BUCK/JERK, HESITATION/
STUMBLE, SURGES) Engine runs roughAcceleration/
cruiseEngine speed fluctuates during acceleration
or cruising.
MissesAcceleration/
cruiseEngine misses during acceleration or
cruising.
Buck/jerkAcceleration/
cruise/
decelerationVehicle bucks/jerks during acceleration,
cruising, or deceleration.
Hesitation/stumble AccelerationMomentary pause at beginning of
acceleration or during acceleration.
SurgesAcceleration/
cruiseMomentary minor irregularity in engine
output.
12 Lack/loss of powerAcceleration/
cruisePerformance is poor under load (e.g. power
down when climbing hills).(See F2–195 NO.12 LACK/
LOSS OF POWER-
ACCELERATION/CRUISE)
13 Knocking/pingingExcessive shrilly knocking sound from
engine.(See F2–199 NO.13
KNOCKING/PINGING)
14 Poor fuel economy Fuel economy is unsatisfactory.(See F2–202 NO.14 POOR
FUEL ECONOMY)
15 Emissions compliance Fails emissions test.(See F2–205 NO.15
EMISSION COMPLIANCE)
16 High oil consumption/leakage Oil consumption is excessive.(See F2–209 NO.16 HIGH OIL
CONSUMPTION/LEAKAGE)
17Cooling system
concernsOverheatingEngine runs at higher than normal
temperature/overheats.(See F2–210 NO.17 COOLING
SYSTEM CONCERNS-
OVERHEATING)

F2–178
TROUBLESHOOTING
End Of Sie
NO.5 ENGINE STALLS-AFTER START/AT IDLEA6E408018881207
Diagnostic Procedure
18 Verify test results.
•If okay, return to diagnostic index to service any additional symptoms.
•If malfunction remains, replace PCM. (See F2–64 PCM REMOVAL/INSTALLATION) STEP INSPECTION RESULTS ACTION
5 ENGINE STALLS-AFTER START/AT IDLE
DESCRIPTION•Engine stops unexpectedly.
POSSIBLE
CAUSE•Poor fuel quality
•Intake-air system restriction or clogging
•Engine overheating
•A/C system improper operation
•Immobilizer system (PATS) and/or circuit malfunction (if equipped)
•PCM control relay malfunction
•Glow system malfunction
•Inadequate fuel pressure
•Fuel pressure sensor related circuit malfunction
•Suction control valve malfunction (built-in supply pump)
•Fuel pressure limiter malfunction (built-in common rail)
•Fuel leakage
•Fuel line clogging or restriction
•Fuel filter clogging or restriction
•Incorrect fuel injection timing
•Erratic signal from CKP sensor
•Erratic signal from CMP sensor
•Supply pump malfunction
•Fuel injector malfunction
•Low engine compression
•Improper valve timing
•Exhaust system and/or catalyst converter restriction or clogging
•EGR system malfunction
•ECT sensor or related circuit malfunction
•Accelerator positions sensor or related circuit malfunction
•Accelerator positions sensor misadjustment
•MAF/IAT sensor or related circuit malfunction
•V-reference voltage supply circuit malfunction
•IDM or related circuit malfunction
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
•Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
•Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or death
and damage. Fuel can also irritate skin and eyes. To prevent this, always complete “BEFORE
REPAIR PROCEDURE” and “AFTER REPAIR PROCEDURE” described in this manual.
STEP INSPECTION RESULTS ACTION
1Note
•The following test should be perform for
vehicles with immobilizer system. Go to
Step 10 for vehicles without immobilizer
system.
Connect WDS or equivalent to DLC-2.
Do following conditions appear?
•Engine is not completely started.
•DTC B1681 is displayed.YesBoth conditions appear:
Go to Step 4.
NoEither or other condition appears:
Go to next step.
2 Is coil connector securely connected to coil? Yes Go to next step.
No Connect coil connector securely.
Return to Step 1.
3 Does security light illuminate? Yes Go to next step.
No Inspect instrument cluster and wiring harness.

K2–2
AUTOMATIC TRANSAXLE ON-BOARD
DIAGNOSTIC FUNCTION .......................... K2-123
AFTER REPAIR PROCEDURE ..................... K2-124
DTC TABLE ................................................... K2-126
DTC P0705 .................................................... K2-127
DTC P0706 .................................................... K2-129
DTC P0711 .................................................... K2-132
DTC P0712 .................................................... K2-133
DTC P0713 .................................................... K2-135
DTC P0715 .................................................... K2-137
DTC P0720 .................................................... K2-139
DTC P0740 .................................................... K2-142
DTC P0743 .................................................... K2-144
DTC P0748 .................................................... K2-146
DTC P0751 .................................................... K2-149
DTC P0752 .................................................... K2-150
DTC P0753 .................................................... K2-151
DTC P0756 .................................................... K2-153
DTC P0757 .................................................... K2-154
DTC P0758 .................................................... K2-155
DTC P0761 .................................................... K2-158
DTC P0762 .................................................... K2-159
DTC P0763 .................................................... K2-160
DTC P0768 .................................................... K2-163
DTC P0773 .................................................... K2-166
DTC P0778 .................................................... K2-169
DTC P0791 .................................................... K2-172
DTC P0798 .................................................... K2-175
DTC P1710 .................................................... K2-178
PID/DATA MONITOR INSPECTION.............. K2-180
TROUBLESHOOTING...................................... K2-182
FOREWORD .................................................. K2-182
AUTOMATIC TRANSAXLE BASIC
INSPECTION .............................................. K2-182
AUTOMATIC TRANSAXLE SYMPTOM
TROUBLESHOOTING ................................ K2-183
NO.1 VEHICLE DOES NOT MOVE IN
D RANGE, OR IN R POSITION .................. K2-188
NO.2 VEHICLE MOVES IN N POSITION ...... K2-188
NO.3 VEHICLE MOVES IN P POSITION,
OR PARKING GEAR DOES NOT
DISENGAGE WHEN P IS DISENGAGED .. K2-189
NO.4 EXCESSIVE CREEP ............................ K2-189
NO.5 NO CREEP AT ALL .............................. K2-189
NO.6 LOW MAXIMUM SPEED AND
POOR ACCELERATION............................. K2-190
NO.7 NO SHIFTING....................................... K2-191
NO.8 DOES NOT SHIFT TO FIFTH
GEAR (5GR) ............................................... K2-192
NO.9 ABNORMAL SHIFTING ........................ K2-193
NO.10 FREQUENT SHIFTING ...................... K2-193
NO.11 SHIFT POINT IS HIGH OR LOW ....... K2-194
NO.12 TORQUE CONVERTER
CLUTCH (TCC) NON-OPERATION ........... K2-194
NO.13 NO KICKDOWN.................................. K2-195
NO.14 ENGINE FLARES UP OR
SLIPS WHEN UPSHIFTING OR
DOWNSHIFTING ........................................ K2-195
NO.15 ENGINE FLARES UP OR
SLIPS WHEN ACCELERATING VEHICLE. K2-196
NO.16 JUDDER UPON TORQUE
CONVERTER CLUTCH (TCC)
OPERATION ............................................... K2-196NO.17 EXCESSIVE SHIFT SHOCK
FROM N TO D OR N TO R
POSITION/RANGE ..................................... K2-196
NO.18 EXCESSIVE SHIFT SHOCK IS
GIVEN WHEN UPSHIFTING AND
DOWNSHIFTING ........................................ K2-197
NO.19 EXCESSIVE SHIFT SHOCK
ON TORQUE CONVERTER CLUTCH
(TCC) .......................................................... K2-197
NO.20 NOISE OCCURS AT IDLE WHEN
VEHICLE IS STOPPED IN ALL
POSITIONS/RANGES ................................ K2-198
NO.21 NOISE OCCURS AT IDLE
WHEN VEHICLE IS STOPPED IN
D RANGE, OR IN R POSITION .................. K2-198
NO.22 NO ENGINE BRAKING IN 1GR
POSITION OF M RANGE ........................... K2-198
NO.23 TRANSAXLE OVERHEATS ............... K2-199
NO.24 ENGINE STALLS WHEN SHIFTED
TO D RANGE, OR IN R POSITION ............ K2-199
NO.25 ENGINE STALLS WHEN DRIVING
AT SLOW SPEED OR STOPPING ............. K2-200
NO.26 STARTER DOES NOT WORK ........... K2-200
NO.27 GEAR POSITION INDICATOR
LIGHT DOES NOT ILLUMINATE IN
M RANGE ................................................... K2-200
NO.28 GEAR POSITION INDICATOR
LIGHT ILLUMINATES IN D RANGE
OR IN P, N, R POSITIONS ......................... K2-201
NO.29 DOES NOT SHIFT UP IN M RANGE . K2-201
NO.30 DOES NOT SHIFT DOWN IN
M RANGE ................................................... K2-201

AUTOMATIC TRANSAXLE
K2–75
K2
Time Lag Test
1. Perform mechanical system test preparation. (See K2–72 Mechanical System Test Preparation.)
2. Start the engine.
3. Warm up the engine until the ATF temperature reaches 60—70°C {140—158°F}. Shift the selector lever from N
position to D range.
4. Use a stopwatch to measure the time it takes from shifting until engagement is felt. Take three measurements
for each test and average the results using the following formula.
Formula
Average time lag = (Time 1 + Time 2 + Time 3) / 3
5. Perform the test for the following shifts in the same manner.
•N position → P position
Time lag
N → D range ... approx. 0.5—1.0 second
N → R position ... approx. 0.6— 1.0 second
Evaluation of time lag test
End Of SieROAD TESTA6E571401030210Road Test Preparation
1. Inspect the engine coolant. (See Section E.)
2. Inspect the engine oil. (See D–8 ENGINE OIL INSPECTION.)
3. Inspect the ATF levels. (See K2–78 AUTOMATIC TRANSAXLE FLUID (ATF) INSPECTION.)
4. Inspect the idle speed and ignition timing in P position. (See F1–22 IDLE SPEED INSPECTION (4WD).)
5. Bring up the engine and transaxle to normal operating temperature.
Shift Diagram
D range (normal mode)
Condition Possible Cause
Above specificationN → D shiftInsufficient line pressure in all forward ranges
Low clutch slippage
Low one-way clutch slippage
Reduction one-way clutch slippage
N → R shiftInsufficient line pressure in R position
Low and reverse brake slippage
Reverse clutch slippage
Reduction brake slippage
0/8 1/8
2/8
3/8
4/8
5/8
6/8
7/8
8/8
TCC OPERATION AVAILABLE
VEHICLE SPEED km/h {mph}
THROTTLE OPENING
SHIFT UP
4GR
TCC
OFF
SHIFT DOWN
0
{0}20
{12}40
{25}60
{37}80
{50}100
{63}120
{75}140
{87}160
{99}180
{112}220
{137} 200
{124} 112 23
2
2 232
34
4534
45
5GR TCC ON
4GR TCC ON
5GR TCC OFF
A6E5714W104

ON-BOARD DIAGNOSTIC
K2–125
K2
•For P0740
i. Start the engine.
ii. Warm up the engine and ATX.
iii. Drive vehicle under the following conditions for 10 seconds or more.
—Vehicle speed (VSS PID): 76 km/h {47 mph}
—Selector lever position: D range
—TCC operating
iv. Go to Step 5.
•For P0743
i. Start the engine.
ii. Warm up the engine and ATX.
iii. Drive the vehicle in D range and make sure that the gears shift smoothly from 1GR to 5GR and TCC is
operated.
iv. Go to Step 5.
•For P0748, P0751, P0752, P0753, P0756, P0757, P0758, P0761, P0762, P0763, P0768, P0773, P0778,
P0798, P1710, PC073, PC100
i. Start the engine.
ii. Warm up the engine and ATX.
iii. Drive the vehicle in D range and make sure that the gears shift smoothly from 1GR to 5GR.
iv. Go to Step 5.
5. Gradually slow down and stop the vehicle.
6. Make sure that the repaired DTC does not recur.
End Of Sie

K2–184
TROUBLESHOOTING
17•Excessive shift shock from N to D
or N to R position/range•Strong shock felt when shifting from N to
D or N to R position/range at idle.(See K2–196 NO.17
EXCESSIVE SHIFT SHOCK
FROM N TO D OR N TO R
POSITION/RANGE.)
18•Excessive shift shock is given
when upshifting and downshifting•Excessive shift shock felt when
depressing accelerator pedal to
accelerate at upshifting.
•During cruising, excessive shift shock
felt when depressing accelerator pedal
at downshifting.(See K2–197 NO.18
EXCESSIVE SHIFT SHOCK IS
GIVEN WHEN UPSHIFTING
AND DOWNSHIFTING.)
19•Excessive shift shock on torque
converter clutch (TCC)•Strong shock felt when TCC engaged. (See K2–197 NO.19
EXCESSIVE SHIFT SHOCK
ON TORQUE CONVERTER
CLUTCH (TCC).)
20•Noise occurs at idle when vehicle
is stopped in all positions/ranges•Transaxle noisy in all positions and
ranges when vehicle idling.(See K2–198 NO.20 NOISE
OCCURS AT IDLE WHEN
VEHICLE IS STOPPED IN ALL
POSITIONS/RANGES.)
21•Noise occurs at idle when vehicle
is stopped in D range, or in R
position•Transaxle noisy in driving ranges when
vehicle idling.(See K2–198 NO.21 NOISE
OCCURS AT IDLE WHEN
VEHICLE IS STOPPED IN D
RANGE, OR IN R POSITION.)
22•No engine braking in 1GR position
of M range•Engine speed drops to idle but vehicle
coasts when accelerator pedal released
during cruising at medium to high
speeds.
•Engine speed drops to idle but vehicle
coasts when accelerator pedal released
when in M range (1GR) at low vehicle
speed.(See K2–198 NO.22 NO
ENGINE BRAKING IN 1GR
POSITION OF M RANGE.)
23•Transaxle overheats•Burnt smell emitted from transaxle.
•Smoke emitted from transaxle.(See K2–199 NO.23
TRANSAXLE OVERHEATS.)
24•Engine stalls when shifted to D
range, or in R position•Engine stalls when shifting from N or P
position to D range or R position at idle.(See K2–199 NO.24 ENGINE
STALLS WHEN SHIFTED TO
D RANGE, OR IN R
POSITION.)
25•Engine stalls when driving at slow
speeds or stopping•Engine stalls when brake pedal
depressed while driving at low speed or
stopping.(See K2–200 NO.25 ENGINE
STALLS WHEN DRIVING AT
SLOW SPEED OR
STOPPING.)
26•Starter does not work•Starter does not work even when P or N
position selected.(See K2–200 NO.26
STARTER DOES NOT
WORK.)
27•Gear position indicator light does
not illuminate in M range•Gear position indicator light in
instrument cluster does not illuminate in
M range and ignition switch at on.(See K2–200 NO.27 GEAR
POSITION INDICATOR LIGHT
DOES NOT ILLUMINATE IN M
RANGE.)
28•Gear position indicator light
illuminates in D range or P, N, R
positions•Gear position indicator light in
instrument cluster illuminates in D range
or P, N, R positions and ignition switch at
on.(See K2–201 NO.28 GEAR
POSITION INDICATOR LIGHT
ILLUMINATES IN D RANGE
OR IN P, N, R POSITIONS.)
29•Does not shift up in M range•Gear position indicator light in
instrument cluster illuminates but vehicle
does not upshift when selector lever is
pushed to “+” side.(See K2–201 NO.29 DOES
NOT SHIFT UP IN M RANGE.)
30•Does not shift down in M range•Gear position indicator light in
instrument cluster illuminates but vehicle
does not downshift when selector lever
is pushed to “-” side.(See K2–201 NO.30 DOES
NOT SHIFT DOWN IN M
RANGE.) No. TROUBLESHOOTING ITEM DESCRIPTION PAGE

TROUBLESHOOTING
K2–185
K2
Quick Diagnosis Chart
Vehicle dose not move in D range, or in R position X X
X
X
X
X
X
X
X
X
XX X
XX
XX
XX
XX
X X X
X
XX X
XX
X XXXXX
XX X
XX
XX X X
X
X
X XX
X
XX
X
X
XX
X
XXX
X
XXX
X
X X XX
X
XXXX XX
X
XX
X
X X
XX XX
X
X
X 1
Excessive creep 4
No creep at all 5
Low maximum speed and poor acceleration 6
No shifting 7
Does not shift to fifth gear (5GR) 8
Abnormal shifting 9
Frequent shifting 10
Shift point is high or low 11
Torque converter clutch (TCC) non-operation 12
No kickdown 13
Engine flares up or slips when upshifting or downshifting 14
Engine flares up or slip when accelerating vehicle 15
Judder upon torque converter clutch (TCC) operation 16
Excessive shift shock from N to D or N to R position/range 17
Excessive shift shock on torque converter clutch (TCC) 19
No engine braking in 1GR position of M range 22
Transaxle overheats 23
Engine stalls when shifted to D range, or in R position 24
Engine stalls when driving at slow speeds or stopping 25
Starter does not work 26Excessive shift shock is given when upshifting and
downshifting 18
Noise occurs at idle when vehicle is stopped in all
positions/ranges 20
Noise occurs at idle when vehicle is stopped in D
range, or in R position 21
Gear position indicator light illuminates in D range or P, N,
R positions 28Gear position indicator light does not illuminate in M range
Electrical system components
ATX outer parts 27
Does not shift up in M range
29
Does not shift down in M range
Symptom item
Cause of trouble
Selector lever is misadjisted
Not within line pressure specification
Idle speed is misadjusted
IG timing is misadjusted
TR switch is misadjusted
Open/short
Abnormal signal is inputed
Abnormal signal is inputed Signal is not inputed
Signal is not inputed
Abnormal signal is inputed Signal is not inputed
Abnormal signal is inputed Signal is not inputed
Abnormal signal is inputed Signal is not inputed
Abnormal signal is inputed Signal is not inputed
Abnormal signal is inputed
Abnormal signal is inputed Signal is not inputedCAN signal
CAN signal Engine speed signal
Vehicle speedometer sensor
Input/turbine speed sensor
Intermediate sensor
D range switch
M range switch
Up switch
Down switch
Throttle opening
30Vehicle moves in N position 2
Vehicle moves in P position, or parking gear does not
disengage when P is disengaged 3
X X X
X X X
X
X
A6E5780W001

K2–186
TROUBLESHOOTING
CAN signal
Vehicle dose not move in D range, or in R position
X
XXX X
X
X X
X
XX
X
X
X
X
X
XX
XX
XX
XXX
XX
XX
X
XXX X
XX X
XX X
XX X
XXX
XX
X
XX
X XX XX
X
XX
XX
X XX
X XXXX
XXXX
XXXXX XX XXX
X
X
XX
X
X
X
X
X
X
X
X
X
X X
X
X
X X
XXX
XX
XX X X
X 1
Excessive creep 4
No creep at all 5
Low maximum speed and poor acceleration 6
No shifting 7
Does not shift to fifth gear (5GR) 8
Abnormal shifting 9
Frequent shifting 10
Shift point is high or low 11
Torque converter clutch (TCC) non-operation 12
No kickdown 13
Engine flares up or slips when upshifting or downshifting 14
Engine flares up or slip when accelerating vehicle 15
Judder upon torque converter clutch (TCC) operation 16
Excessive shift shock from N to D or N to R position/range 17
Excessive shift shock on torque converter clutch (TCC) 19
No engine braking in 1GR position of M range 22
Transaxle overheats 23
Engine stalls when shifted to D range, or in R position 24
Engine stalls when driving at slow speeds or stopping 25
Starter does not work 26Excessive shift shock is given when upshifting and
downshifting 18
Noise occurs at idle when vehicle is stopped in all
positions/ranges 20
Noise occurs at idle when vehicle is stopped in D
range, or in R position 21
Gear position indicator light illuminates in D range or P, N,
R positions 28Gear position indicator light does not illuminate in M range
Electrical system components
ATX inner parts
ATX outer parts
Hydraulic system
components
Control valve body 27
Does not shift up in M range
29
Does not shift down in M rangeSymptom item
Cause of trouble
Open/short
Malfunction signal is inputed Signal is inputed
Open/short
Open/short Open/short
Open/short
Open/short
Open/short
Open/short
Open/short Open/short
Open/short
Open/short Open/short
Control valve spool is not operating properly ATF amount
2-4 brake accumulator is not operating properly Low clutch solenoid accumulator is not operating properly
Direct clutch accumulator is not operating properly High clutch accumulator is not operating properly2-4 brake solenoid valve Pressure control solenoid
TCC solenoid valve
High clutch solenoid valve TFT sensor N-D select
Transaxle range switch
Power supply, GND
Shift solenoid A
Shift solenoid B
Shift solenoid C
Neutral shift solenoid valve
Reducation timing solenoid
GND return line
30Vehicle moves in N position 2
Vehicle moves in P position, or parking gear does not
disengage when P is disengaged 3
A6E5780W002