2002 MAZDA 6 heater

CONTROL SYSTEM
F1–15
F1
Output Device
×:Applied
—: Not applied
* : For L3 engine only
End Of Sie
Item SignalMazda6 (GG, GY)
Remark for new model
4WD ATX Unleaded
(RON 90
or above)Current
model
IAC valve IAC×Same as current model
VIC solenoid valve* VIC×—×Same as current model
Variable tumble control
solenoid valveVTCS×Same as current model
Oil control valve (OCV)*Variable valve
timing control×—×Same as current model
Fuel injectorFuel injection
control×Same as current model
Fuel pump relayFuel pump
control×Same as current model
Ignition coil ESA control×Same as current model
EGR valve EGR control×Same as current model
Purge solenoid valve Purge control×Same as current model
BARO factor for Purge control has been
eliminated.
Heated oxygen sensor
heater
(Front, rear)O2S heater
control×Same as current model
Field coil
(Generator terminal D)Generator
control×Same as current model
Cooling fan relayElectric fan
control×Same as current model
A/C relayA/C cut-off
control×Same as current model
Controller area network
(CAN)Information
function×Same as current model
TCM (ATX) information have been
adopted for 4WD ATX model.

F1–18
CONTROL SYSTEM
*1: For MTX model
*2: For 2WD ATX model
*3: For L3 engine
End Of Sie
1 MAF/IAT sensor
2 TP sensor
3 MAP sensor
4 CMP sensor
5 CKP sensor
6 ECT sensor
7 Knock sensor
8 HO2S (front, rear)
9 PSP switch
10 Vehicle speedometer sensor
11
Clutch switch*
1
12
Neutral switch*1
13
TR switch*2
14 Brake switch
15 A/C switch
16 Refrigerant pressure switch
17 Generator (terminal P: generation voltage)
18 Battery
19
VAD control solenoid valve*
3
20 IAC valve
21
VIC solenoid valve*
3
22 Variable tumble control solenoid valve
23
OCV*
3
24 Fuel injector
25 Fuel pump relay
26 Ignition coil
27 Purge solenoid valve
28 EGR valve
29 Oxygen sensor heater (front, rear)
30 A/C relay
31 Cooling fan relay
32 Generator (terminal D: field coil)
33
VAD control*
3
34 IAC
35
VIC*
3
36 VTCS
37
Variable valve timing control*
3
38 Fuel injection control
39 Fuel pump control
40 Electronic spark advance (ESA) control
41 Purge control
42 EGR control
43 Oxygen sensor heater control
44 A/C cut-off control
45 Electrical fan control
46 Generator control

CONTROL SYSTEM
F1–19
F1
CONTROL DEVICE AND CONTROL RELATIONSHIP CHARTA6E394018880204Input devices
x: Applicable
*
1: For unleaded fuel (RON 90 or above) model
*2: For MTX model
*3: For 2WD ATX model
Component
IAT sensor x x x xxxx×
MAF sensor x xx xxxxx
TP sensor x x x x x x x x
MAP sensor x x
ECT sensor xx xxx xxxxx x
CMP sensor x x
CKP sensor xxxxxxxxxxxxx
Knock sensor x
Front HO2S x x
Rear HO2S x
BARO sensor*
1x
Neutral switch*
2xxxx
Clutch switch*
2xxxxx
TR switch*
3xxxxx
Brake switch
PSP switch x x x
VSS×
A/C switch, refrigerant
pressure switch (high,
low pressure)xxx××
Refrigerant pressure
switch (middle pressure)×
Battery voltage x x x×
Generator terminal P
(Generation voltage)xxx×
ABS/TCS HU/CM×
Coil×
Idle air control (IAC)Variable air duct (VAD)
controlVariable intake-air
control (VIC)Variable tumble
control system (VTCS)Variable valve timing controlFuel injection controlFuel pump controlElectronic spark advance
(ESA) controlPurge controlEGR controlFront HO2S heater controlRear HO2S heater controlA/C cut-off controlElectrical fan controlGenerator controlTraction controlImmobilizer system

F1–20
CONTROL SYSTEM
Output devices
×: Applicable
* : For L3 engine
End Of Sie
Component
IAC valve×
VAD control solenoid valve*×
VIC solenoid valve*×
Variable tumble control
solenoid valve×
Oil control valve (OCV)*×
Fuel injectors××
Fuel pump relay×
Ignition coil××
Purge solenoid valve×
EGR valve×
HO2S heaters××
A/C relay×
Cooling fan relay×
Generator (terminal D: field
coil)×
ABS/TCS HU/CM×
Idle air control (IAC)Variable air duct (VAD)
controlVariable intake-air
control (VIC)Variable tumble
control system (VTCS)Variable valve timing controlFuel injection controlFuel pump controlElectronic spark advance
(ESA) controlPurge controlEGR controlFront HO2S heater controlRear HO2S heater controlA/C cut-off controlElectrical fan controlGenerator controlTraction controlImmobilizer system

F1–34
CONTROL SYSTEM
BARO*7
(Barometric pressure)kPa, inHgIgnition switch ON (at sea level):
approx. 101 kPa {29.8 inHg}
Inspect BARO sensor. 1G
VIgnition switch ON (at sea level):
approx. 4.1 V
BOO
(Brake switch)ON/OFFBrake pedal depressed: ON
Brake pedal released: OFFInspect brake switch. 1K
CHRGLP (Generator
warning light)ON/OFFIgnition switch ON: ON
Idle: OFFPerform applicable DTC
troubleshooting.
(See F1–54 DTC TABLE)—
COLP*
4 (Refrigerant
pressure switch
(middle))ON/OFFRefrigerant pressure switch (middle)
ON *2 at idle: ON
Refrigerant pressure switch (middle)
OFF
*3 at idle: OFFInspect refrigerant pressure switch. 1Q
CPP*
8
(Clutch pedal position)ON/OFFClutch pedal depressed: ON
Clutch pedal released: OFFInspect clutch switch. 1R
CPP/PNP*
8 (Shift
lever position)Drive/
NeutralNeutral position: Neutral
Others: DriveInspect neutral switch. 1W
DTCCNT (Number of
DTC detected)——Perform applicable DTC
troubleshooting.
(See F1–54 DTC TABLE)—
ECT (Engine coolant
temperature)°C°FECT 20 °C {68 °F}: 20 °C {68 °F}
ECT 60 °C {140 °F}: 60 °C {140 °F}
Inspect ECT sensor. 1M
VECT 20 °C {68 °F}: 3.04—3.14 V
ECT 60 °C {140 °F}: 1.29—1.39 V
EVAPCP (Purge
solenoid valve duty
value)%Ignition switch ON: 0%
Idle: 0%Inspect following PIDs: IAT, RPM,
ECT, MAF, O2S11,BARO, INGEAR,
TR, VPWR.4U
FAN1
(Cooling fan control)ON/OFFECT below 100 °C {212 °F}: OFF
Others: ONInspect following PIDs: RPM, TP,
ECT, ACSW, COLP, TEST.
Inspect cooling fan relay.4L
FAN2
(Cooling fan control)ON/OFFECT below 108 °C {226 °F}: OFF
A/C operating, refrigerant pressure
switch (middle) is OFF, and ECT
below 108 °C {226 °F}: OFF
Others: ONInspect following PIDs: RPM, TP,
ECT, ACSW, COLP, TEST.
Inspect cooling fan relay.4F
FAN3
(Cooling fan control)ON/OFFECT below 100 °C {212 °F}: OFF
A/C operating, refrigerant pressure
switch (middle) is ON, and ECT
below 108 °C {226 °F}: OFF
Other: ONInspect following PIDs: RPM, TP,
ECT, ACSW, COLP, TEST.
Inspect cooling fan relay.4B
FDPDTC
(Pending code caused
FFD storage)——Perform applicable DTC
troubleshooting.
(See F1–54 DTC TABLE)—
FP (Fuel pump relay) ON/OFFIgnition switch ON: OFF
Idle: ON
Cranking: ONInspect following PIDs: RPM.
Inspect fuel pump relay.4P
*5
4Q*6
FUELPW (Fuel
injector duration)msIgnition switch ON: 0 ms
Idle (after warm up): approx. 2.5 msInspect following PIDs: IAT, MAF, TP,
MAP, ECT, RPM, O2S11, O2S12,
INGEAR, TR, PSP, ACSW, VPWR,
ALTT V.
Inspect fuel injector.4W, 4Z,
4AA,
4AD
FUELSYS
(Fuel system status)OL_Drive/
OL/
CL_Fault/
OL_Fault/CLIgnition switch ON: OL
Idle (after warm up): CLInspect following PIDs: IAT, MAF, TP,
MAP, ECT, RPM, O2S11, O2S12,
INGEAR, TR, PSP, ACSW, VPWR,
ALTT V.
Inspect fuel injector.—
GENVDSD
(Generator voltage
desired)VIgnition switch ON: 0 V
Idle: Approx. 14.9 V
*1 (E/L not
operating)Perform applicable DTC
troubleshooting.
(See F1–54 DTC TABLE)—
HTR11
(HO2S heater (front))ON/OFF Idle (after warm up): ON⇔OFFInspect following PIDs: IAT, MAF, TP,
ECT, RPM, ACSW.4A Monitor item
(Definition)Unit/
ConditionCondition/Specification
(Reference)ActionPCM
terminal

CONTROL SYSTEM
F1–35
F1
HTR12
(HO2S heater (rear))ON/OFFIgnition switch ON: ON (HO2S
heater operated)
Idle: ON (HO2S heater operated)Inspect following PIDs: IAT, MAF,
ECT, RPM, ACSW.4D
IAC (IAC valve) %Ignition switch ON: 0%
Idle: Approx. 60% (ECT 90°C {194
°F} and E/L not operating) Inspect following PIDs: IAT, RPM,
MAP, ECT, MAF, TP, INGEAR, TR,
PSP, ACSW.
Inspect IAC valve.4G, 4J
IASV (Variable air duct
control solenoid valve)ON/OFFECT is above 70 °C {158 °F}, engine
speed is above 5,800 rpm, and TP
opening angle is above 50%: ON
Others: OFFInspect following PIDs: ECT, RPM,
TP.
Inspect VAD control solenoid valve.4C
IAT
(Intake air temperature)°C°FIAT 20 °C {68 °F}: 20 °C {68 °F}
IAT 30 °C {86 °F}: 30 °C {86 °F}
Inspect IAT sensor. 2E
VIAT 20 °C {68 °F}: 2.4—2.6 V
IAT 30 °C {86 °F}: 1.7—1.9 V
IMRC (Variable tumble
control solenoid valve)ON/OFFEngine speed is below approx.
3,500 rpm: ON
Others: OFFInspect following PIDs: TP, ECT,
RPM.
Inspect variable tumble control
solenoid valve.4T
IMTV*
7 (Variable
Intake-air control
solenoid valve)ON/OFFEngine speed is below approx.
4,350 rpm: ON
Others: OFFInspect following PIDs: RPM.
Inspect VIC control solenoid valve.4R
INGEAR*
8 (Load/no
load condition)ON/OFFCPP or CPP/PNP is ON: OFF
Others: ONPerform applicable DTC
troubleshooting.1R, 1W
IVS (CTP condition)IDLE/ OFF
IDLECTP: IDLE
Others: OFF IDLEPerform applicable DTC
troubleshooting.2A
KNOCKR (Knocking
retard)°Ignition switch ON: 0°
Idle: 0°Inspect knock sensor. 2P, 2S
LOAD (Engine load) %Ignition switch ON: 0%
Idle (after warm up): approx.19%Inspect MAF sensor.—
LONGFT1 (long term
fuel trim)%Idle (after warm up): approx. –14—
14%Perform applicable DTC
troubleshooting.
(See F1–54 DTC TABLE)—
MAF (Mass airflow)g/sIgnition switch ON: approx. 0 g/s
Idle (after warm up): approx. 1.5 g/s
Inspect MAF sensor. 1P
VIgnition switch ON: approx. 0.7 V
Idle (after warm up): approx. 1.3 V
MAP (Manifold
absolute pressure)kPa, inHgIgnition switch ON (at sea level):
approx 101 kPa {29.8 inHg}
Inspect MAP sensor. 1J
VIgnition switch ON (at sea level):
approx 4.1 V
MIL (Malfunction
indicator lamp)ON/OFFIgnition switch ON: ON
Idle: OFFPerform applicable DTC
troubleshooting.
(See F1–54 DTC TABLE)—
MIL_DIS (Trabelled
distance since the MIL
illuminated)km, mileNo DTC: 0 km {0 mile}
DTC detected: Not 0 km {0 mile}Perform applicable DTC
troubleshooting.
(See F1–54 DTC TABLE)—
O2S11 (Front oxygen
sensor)VIgnition switch ON: 0—1.0 V
Idle (After warm up): 0—1.0 V
Inspect HO2S (front). 1AB
Rich/LeanAcceleration (After warm up): Rich
Deceleration (After warm up): Lean
O2S12 (Rear oxygen
sensor)V Idle (After warm up): approx 0.6 V
Inspect HO2S (rear). 1Y
Rich/Lean Idle (After warm up): Rich
PSP (Power steering
pressure switch)Low/HighSteering wheel in straight ahead
position: Low
Others: HighInspect PSP switch. 1Z
RFCFLAG (Readness
function code)Learnt/Not
LearntBefore running PCM adaptive
memory procedure drive mode: Not
Learnt
After running PCM adaptive memory
procedure drive mode: LearntRun PCM adaptive memory
procedure drive mode.— Monitor item
(Definition)Unit/
ConditionCondition/Specification
(Reference)ActionPCM
terminal

CONTROL SYSTEM
F1–41
F1
3KManual down*
5, 11Down switch
Ignition switch
ONDetects down-
shift operation
of selector lever
in M range
Below 1.0
•
Inspect down switch
• Inspect related
harness
Others B+
—*
14————
3L — — — — —
3M — — — — —
3N Manual up*
5, 11Up switch
Ignition switch
ONDetects up-shift
operation of
selector lever in
M range
Below 1.0
•
Inspect up switch
• Inspect related
harness
Others B+
—*
14————
3O — — — — —
3P Shift solenoid E
control*
11Shift solenoid E Detects TCC operation B+
•Inspect shift solenoid
E
• Inspect related
harness
Others Below 1.0
—*
14————
3Q HOLD*
4, 11HOLD switch
Ignition switch
ONHOLD switch
pushed
Below 1.0
•
Inspect HOLD switch
• Inspect related
harness
Others B+
M range*
5, 11M range switch Ignition switch
ONManual mode Below 1.0
•Inspect M range
switch
• Inspect related
harness
Others B+
—*
14————
3R — — — — —
3S Shift solenoid D
control*
11Shift solenoid D Selector lever is at P, N position B+
•Inspect shift solenoid
D
• Inspect related
harness
Others Below 1.0
—*
14————
3T Oil pressure*
11Oil pressure
switch Oil pressure switch ON Below 1.0
•Inspect oil pressure
switch
• Inspect related
harness
Oil pressure switch OFF
B+
—*
14————
3U — — — — —
3V Pressure control
solenoid (–)*
11Pressure control
solenoid valve •
Inspect using the wave profile.
(See F 1–4 4 In sp ectio n U sing A n
O scillo sc o pe ( Refe ren ce ).) •
Inspect pressure
control solenoid valve
• Inspect related
harness
—*
14————
3W — — — — — 3X — — — — —
3Y Pressure control
solenoid (+)*
11Pressure control
solenoid valve •
Inspect using the wave profile.
(See F 1–4 4 In sp ectio n U sing A n
O scillo sc o pe ( Refe ren ce ).) •
Inspect pressure
control solenoid valve
• Inspect related
harness
—*
14————
3Z — — — — —
3AA — — — — —
4A HO2S (Front)
heater control HO2S (Front)
heater•
Inspect using the wave profile.
(See F 1–4 4 In sp ectio n U sing A n
O scillo sc o pe ( Refe ren ce ).) •
Inspect HO2S (Front)
heater.
• Inspect related
harness
Terminal Signal Connected to Test condition
Voltage
(V) Action

F1–42
CONTROL SYSTEM
4B Cooling fan control Cooling fan relay IdlingECT below 100
°C {212 °F}B+•Inspect cooling fan
relay
•Inspect related
harness A/C operating Below 1.0
4CVAD control*
5VAD control
solenoid valveIgnition switch
ONEngine speed
below 5,800
rpmB+
•Inspect VAD control
solenoid valve
•Inspect related
harness Engine speed
above 5,800
rpmBelow 1.0
—*
7————
4DHO2S (Rear) heater
controlHO2S (Rear)
heaterIgnition switch
ONEngine speed
below 4,000
rpmB+
•Inspect HO2S (Front)
heater.
•Inspect related
harness Engine speed
above 4,000
rpmBelow 1.0
4EEGR valve #1 coil
controlEGR valve
(terminal E)Ignition switch ON Below 1.0•Inspect EGR valve
•Inspect related
harness Idle Below 1.0
4F Cooling fan control Cooling fan relay IdlingECT below 100
°C {212 °F}B+
•Inspect cooling fan
relay
•Inspect related
harness A/C operating
and refrigerant
pressure switch
(middle) ONBelow 1.0
4G IAC (+) IAC valve•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect IAC valve
•Inspect related
harness
4HEGR valve #2 coil
controlEGR valve
(terminal A)Ignition switch ON B+•Inspect EGR valve
•Inspect related
harness Idle B+
4I Starter relay controlStarter relay
(MTX)
TR switch (ATX)Under any condition Below 1.0•Perform “On-Board
Diagnostic Test”
•Inspect related
harness
4J IAC (–)IAC valve•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect IAC valve
•Inspect related
harness
4KEGR valve #3 coil
controlEGR valve
(terminal B)Ignition switch ON B+•Inspect EGR valve
•Inspect related
harness Idle B+
4L Cooling fan control Cooling fan relay IdlingECT below 100
°C {212 °F}B+•Inspect cooling fan
relay
•Inspect related
harness A/C operating Below 1.0
4MOCV control*
5OCV•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect OCV valve
•Inspect related
harness
—*
7————
4NEGR valve #4 coil
controlEGR valve
(terminal F)Ignition switch ON Below 1.0•Inspect EGR valve
•Inspect related
harness Idle Below 1.0
4O A/C A/C relayA/C operating Below 1.0•Inspect A/C relay
•Inspect related
harness A/C not operating B+
4PFuel pump
control*
10Fuel pump relayIgnition switch ON B+•Inspect fuel pump
relay
•Inspect related
harness Cranking Below 1.0
Idle Below 1.0
—*
9———— Terminal Signal Connected to Test conditionVoltage
(V)Action