2002 LAND ROVER DISCOVERY bonnet

EXTERIOR FITTINGS
76-2-16 REPAIRS
Grille - front - up to 03MY
$% 76.55.03
Remove
1.Remove repeater lamps.

+ LIGHTING, REPAIRS, Lamp - front
repeater.
2.Via access hole in wheel arch liners, remove
screws securing headlamp finishers.
3.Remove headlamp finishers from grille.
4.Remove 2 screws securing lower corners of
grille.
5.Remove 3 scrivets and remove grille.
Refit
1.Fit grille and secure with scrivets and screws.
2.Fit headlamp finishers and secure with screws.
3.Fit repeater lamps.

+ LIGHTING, REPAIRS, Lamp - front
repeater.
Grille - front - from 03MY
$% 76.55.03
Remove
1.Remove 3 scrivets securing front grille to
bonnet locking platform.
2.Remove front grille.
NOTE: Do not carry out further dismantling if
component is removed for access only.
3.Remove motif from front grille.
Refit
1.Clean front grille to motif mating face.
2.Fit and secure motif to front grille.
3.Fit front grille and secure with scrivets.

CHASSIS AND BODY DIMENSIONS
BODY DIMENSIONS 77-1-7
Front end information
I.D Description X Y Z
A Grille mounting slot -3190.5 413.9 303
(-125.610) (16.295) (11.929)
B Headlamp mounting panel, -3124 686.6 335
slot (-122.992) (27.031) (13.188)
C Bonnet locking platform, jig -3065.8 611 584.7
location hole (-120.700) (24.055) (23.019)
D Valance upper, jig location -2789.4 770.5 507.1
hole (-109.818) (30.334) (19.964)
E First wing fixing hole -3064.8 768 650.4
(-120.661) (30.236) (25.606)
F Second wing fixing hole -2787.9 778.7 686.1
(-109.759) (30.657) (27.011)
G Third wing fixing hole -2523.9 785.4 704.5
(-99.366) (30.921) (27.736)
H Fourth wing fixing hole -2259 789.6 718.4
(-88.937) (31.086) (28.283)
J Fifth wing fixing hole -1993.9 793 728.9
(-78.5) (31.220) (28.696)
M77 1753
B
C
D
E
F
G
H
J
A

CHASSIS AND BODY DIMENSIONS
77-1-8 BODY DIMENSIONS
Front end/side information
I.D Description X Y Z
A Bonnet hinge fixing, top hole -1906.3 706 742.9
(-75.051) (27.795) (29.248)
B Windscreen finisher, top slot -1508.9 715 1229
(-59.405) (28.147) (48.385)
C 'A' post top, top hinge fixing -1859 809.6 584.7
hole (-120.700) (24.055) (23.019)
D 'A' post bottom, top hinge -1859 809.6 289.1
fixing hole (-120.700) (24.055) (11.381)
E 'B/C' post top, top hinge -860.5 809.8 680.5
fixing (-33.877) (31.881) (26.791)
F 'B/C' post top, jig location -841.5 809.8 644.5
hole (-33.129) (31.881) (25.374)
G 'B/C' post bottom, top hinge -860.5 809.8 290.3
fixing hole (-33.877) (31.881) (11.429)
H 'B/C' post bottom, jig location -841.5 809.8 254.2
hole (-33.129) (31.881) (10.007)
J 'D' post, door striker fixing, -75.4 782.3 619.1
top hole (-2.968) (30.799) (24.374)
M77 1755A
B
C
H
F
D
J
A
E
G

CHASSIS AND BODY DIMENSIONS
BODY DIMENSIONS 77-1-9
Point to point dimensional information
Figures shown outside brackets are metric measurements (millimetres) and those inside brackets are imperial
measurements (inches).
All dimensions are to hole/slot centres.
Front end information
I.D Description Length
A Distance between headlamp mounting panel slots 1373.2 (54.062)
B Distance between grille locating slots 827.8 (32.590)
C Distance between bonnet locking platform jig location
holes1222 (48.110)
D Distance between valance upper assembly jig location
holes1541 (60.669)
E Distance between wing, front fixing holes 1536 (60.472)
F Distance between bonnet locking platform jig location
hole and wing, front fixing hole170.2 (6.700)
G Distance between wing, front fixing hole and wing, rear
fixing hole1894.7 (74.594)
H Distance between wing, rear fixing holes 1586 (62.440)
M77 1752
A
B
C
D
E
F
G
H

CHASSIS AND BODY DIMENSIONS
77-1-10 BODY DIMENSIONS
Front end/side information
I.D Description Length
A Distance between bonnet hinge fixing top hole and
windscreen side finisher top fixing slot1553.5 (61.161)
B Distance between windscreen side finisher top fixing
slots1430 (56.299)
C Distance between front door top hinge fixing hole and
rear door top hinge fixing hole998.5 (39.311)
D Distance between front door top hinge fixing hole and
rear door bottom hinge fixing hole1067.7 (42.035)
E Distance between front door bottom hinge fixing hole
and rear door top hinge fixing hole1072.5 (42.224)
F Distance between front door bottom hinge fixing hole
and rear door bottom hinge fixing hole998.5 (39.311)
G Distance between 'B/C' post top jig location hole and 'D'
post top door striker fixing hole767 (30.196)
H Distance between 'B/C' post bottom jig location hole and
'D' post top door striker fixing hole849.1 (33.429)
M77 1754
A
B
C
D
G
E
F
H

CHASSIS AND BODY DIMENSIONS
BODY DIMENSIONS 77-1-13
Gaps and profiles
Figures shown outside brackets are metric measurements (millimetres) and those inside brackets are imperial
measurements (inches).
Front end information
Gaps
The tolerance for the above figures is
± 1.0 (0.039).
Section Gap Description Dimension
A-A a Headlamp to grille 9.5 (0.374)
B-B b Headlamp to bonnet 14.0 (0.551)
C-C c Headlamp to indicator lamp 6.0 (0.236)
D-D d Headlamp to headlamp surround panel 9.5 (0.374)

CHASSIS AND BODY DIMENSIONS
77-1-14 BODY DIMENSIONS
Front end/side information
Gaps
The tolerance for gap 'e' is
± 1.0 (0.039), and for gap 'x' is ± 0.5 (0.019).
Profile
Section Gap Description Dimension
E-E e Bonnet to wing 6.0 (0.236)
x Fuel filler lid to body side panel 3.0 (0.118)
Section Description Dimension
E-E Profile of bonnet to wing +1.0 (0.039) -0.0

PANEL REPAIRS
REPLACEMENT PANELS 77-2-1
PANEL REPAIRS REPLACE ME NT PA NELS
Replacement panels
Front end outer panels
1Bonnet assembly
2Front wing
3Wing support bracket