2002 LAND ROVER DISCOVERY open bonnet

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Page 1271 of 1672

LAND ROVER DISCOVERY 2002 Workshop Manual PANEL REPAIRS
77-2-22 REPAIRS
18.Fit front wing.

+ EXTERIOR FITTINGS, REPAIRS,
Wing - front - up to 03MY.
19.Connect leads/multiplug to alternator.
20.Connect battery leads, negative lead last.B

Page 1349 of 1672

LAND ROVER DISCOVERY 2002 Workshop Manual HEATING AND VENTILATION
80-8DESCRIPTION AND OPERATION
Control panel
The controls for heating and ventilation are installed on a control panel in the centre of the fascia, below the radio.
Three rotar

HEATING AND VENTILATION
80-8DESCRIPTION AND OPERATION
Control panel
The controls for heating and ventilation are installed on a control panel in the centre of the fascia, below the radio.
Three rotary knobs control the LH and RH outlet temperatures and distribution. A slider switch controls blower speed.
A latching pushswitch controls the selection of fresh/recirculated air; an amber LED in the switch illuminates when
recirculated air is selected.
Graphics on the panel and the controls indicate the function and operating positions of the controls.
Outlet vent
The outlet vent promotes the free flow of heating and ventilation air through the cabin. The outlet vent is installed in
the RH rear quarter body panel and vents cabin air into the sheltered area between the rear quarter body panel and
the outer body side panel. The vent consists of a grille covered by soft rubber flaps and is effectively a non-return
valve. The flap opens and closes automatically depending on the differential between cabin and outside air pressures.
FBH system (diesel models only)
The FBH system is an auxiliary heating system that compensates for the relatively low coolant temperatures inherent
in the diesel engine. At low ambient temperatures, the FBH system heats the coolant supply to the heater assembly,
and maintains it within the temperature range required for good in-car heating performance. Operation is fully
automatic, with no intervention required by the driver.
The system consists of an air temperature sensor, a FBH fuel pump and a FBH unit. Fuel for the FBH system is taken
from the fuel tank, through a line attached to the fuel tank's fuel pump, and supplied via the FBH fuel pump to the FBH
unit. The connection on the fuel tank's fuel pump incorporates a tube which extends down into the tank. At the FBH
unit connection, the fuel line incorporates a self-sealing, quick disconnect coupling. In the FBH unit, the fuel delivered
by the FBH fuel pump is burned and the resultant heat output is used to heat the coolant. An ECU integrated into the
FBH unit controls the operation of the system at one of two heat output levels, 2.5 kW at part load and 5 kW at full load
Ambient temperature sensor
The ambient temperature sensor controls a power supply from the alternator to the FBH unit. The sensor is installed
on the RH support strut of the bonnet closing panel and contains a temperature sensitive switch that is closed at
temperatures below 5
°C (41 °F) and open at temperatures of 5 °C (41 °F) and above.

Page 1406 of 1672

LAND ROVER DISCOVERY 2002 Workshop Manual AIR CONDITIONING
REPAIRS 82-33
Fan - condenser
$% 82.15.01
Remove
1.Remove front grille.

+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - up to 03MY.
2.Remove 2 bolts securing bonnet platform

Page 1460 of 1672

LAND ROVER DISCOVERY 2002 Workshop Manual LIGHTING
REPAIRS 86-2-5
Headlamp - from 03MY
$% 86.40.49
Remove
1.Remove front grille.

+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - from 03MY.
2.Protect bumper.
CAUTION: Always protect paintwo

Page 1471 of 1672

LAND ROVER DISCOVERY 2002 Workshop Manual BODY CONTROL UNIT
86-3-2 DESCRIPTION AND OPERATION
Power supply
Battery supply to the BCU and the IDM is provided through a 10 A fuse located in the engine compartment fuse box.
The BCU unit receives

BODY CONTROL UNIT
86-3-2 DESCRIPTION AND OPERATION
Power supply
Battery supply to the BCU and the IDM is provided through a 10 A fuse located in the engine compartment fuse box.
The BCU unit receives an ignition switched power supply (ignition switch position II) input via a 10 A fuse in the
passenger compartment fuse box.
The BCU receives a signal when the ignition switch is turned to the crank position, it then supplies an earth path to
the starter relay coil, to enable the crank operation by supplying power through the starter relay contacts to the starter
motor.
Battery voltage is monitored and BCU operation will function normally between 8 and 18 volts. Between 5.7 and 8
volts the BCU is in the 'under volts' state. The status of the battery is used to determine which outputs may be driven.
If a voltage supply above 18 volts is experienced, outputs will not normally be driven except for those functions which
are required during cranking (robust immobilisation, antenna coil, crank enable relay and feed to gear position switch
contacts W, X, Y, Z). In the over voltage state the vehicle can be driven, but all other functions are disabled and
outputs are switched off (power windows, heated screen, direction indicators etc.).
All functions are disabled on power up until communications between the BCU and IDM have been established. If
communications cannot be established, operation will commence with degraded functionality.
Battery supply to the IDM is provided through the inertia switch and a 10 A fuse in the engine compartment fuse box.
If the inertia switch contacts are closed battery voltage is available at the IDM; if the inertia switch contacts are open
there is no battery supply to the IDM. The supply condition of the IDM is signalled to the BCU via the serial bus. If the
inertia switch is operated (contacts open) the change in state is detected by the BCU which unlocks the doors if the
ignition switch is in position II and the alarm is not set.
The BCU is earthed through a hard-wire connection.
Inputs and outputs
The BCU and IDM process inputs and provide the necessary outputs for control and operation of the vehicle's 'body'
systems.
BCU inputs
The BCU processes signals received from the following components:
lDoor latch switches.
lDriver's door key lock/ unlock switches.
lBonnet activated security system.
lVolumetric sensors.
lCentral Door Locking (CDL) switches.
lRemote transmitter (via receiver unit).
lInertia fuel cut-off switch.
lIgnition switch.
lFuel flap release switch.
The input voltages (V
in) for BCU digital signals are defined as follows:
lLogic 1 when V
in ≥ 6V.
lLogic 0 when V
in ≤ 2V.
BCU input voltages between 2 and 6 volts are indeterminate and cannot be guaranteed.
Analogue input voltages are measured as a ratio with respect to battery voltage.

Page 1473 of 1672

LAND ROVER DISCOVERY 2002 Workshop Manual BODY CONTROL UNIT
86-3-4 DESCRIPTION AND OPERATION
The pinout details for the BCU connectors are defined below:
C0660 connector pin details
Pin No. Description Input/Output
1 Ignition power supply Inp

Page 1488 of 1672

LAND ROVER DISCOVERY 2002 Workshop Manual BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-19
Operation
For IDM inputs which are also inputs for BCU functions, the delay before the BCU recognises the change in input
status is less than 250 m

BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-19
Operation
For IDM inputs which are also inputs for BCU functions, the delay before the BCU recognises the change in input
status is less than 250 ms. The BCU uses a debounce algorithm to ignore changes in input having a duration less
than 100 ms with the exception of automatic gearbox W, X, Y, Z inputs, which have a debounce period of 33 ms.
Transit mode
To prevent excessive battery drain during transit to overseas markets, the vehicle is placed in a transit mode.
To exit the transit mode, simultaneously hold down the heated rear window switch and the rear fog lamp switch, turn
the ignition switch from 0 to II and, after a minimum of 2 seconds, release the switches.
Transit mode can be entered using TestBook. When TestBook communicates with the BCU for diagnostics related to
BCU operation, it first checks that the vehicle is not in transit mode.
Anti-theft system
The BCU uses the driver's door key lock and unlock switches to activate and deactivate the security system. The
driver's door lock is also used for entering the EKA.

+ ALARM SYSTEM AND HORN, DESCRIPTION AND OPERATION, Description.
Immobilisation
For immobilisation, the BCU disables the starter motor relay. When the engine is cranking, the ECM looks for a coded
signal from the BCU. If the signal is not received within one second of cranking, the fuel supply to the engine is
stopped and the injectors are disabled. This also prevents unburnt fuel from entering the catalyst.
If the BCU is disconnected, the engine starter motor will remain isolated by the starter motor relay and the ECM will
remain immobilised. The main wiring for the system is contained within the main harness which is relatively
inaccessible, so preventing intruders from disabling the system by cutting the wires for the immobilisation system.
Once the immobiliser has been activated, destruction of the trigger device or the wiring to it will not disarm the system.
The RF transmitter communicates to the BCU via the RF receiver using a 70 bit code. Pressing the unlock button on
the transmitter will re-mobilise the vehicle. The RF transponder is integrated into the metal key assembly, inserting
the key into the ignition switch will induce a signal in the exciter coil to re-mobilise the vehicle.
Anti-theft alarm
The alarm system provides a warning of unauthorised access to the vehicle and includes perimetric and volumetric
monitoring under the control of the BCU.
The perimetric protection system detects opening of all doors, tail door and bonnet and will also detect the operation
of the ignition key switch. The following conditions must be satisfied before the BCU will operate all of the functions
of perimetric protection:
lAll doors and hinged panels are in the closed position.
lIgnition key out of the ignition switch.
lInertia switch is not tripped.
If all conditions are not satisfied the BCU will enter a mislock condition.
The volumetric sensor uses two ultrasonic sensors mounted in the headlining to detect movement within the vehicle.
The alarm will trigger when the sensor signals the BCU for 200 ms or greater. Within a single setting period the alarm
system will allow a maximum of 10 triggers as a result of any combination of sensor inputs. It is possible to lock the
vehicle without enabling the volumetric alarm by using the key. The same conditions needed to satisfy enabling of the
perimetric protection system is also needed to enable volumetric protection.

Page 1489 of 1672

LAND ROVER DISCOVERY 2002 Workshop Manual BODY CONTROL UNIT
86-3-20 DESCRIPTION AND OPERATION
When the alarm system is set the BCU checks the status of all the inputs from the door and bonnet switches to ensure
the integrity of the vehicle b

BODY CONTROL UNIT
86-3-20 DESCRIPTION AND OPERATION
When the alarm system is set the BCU checks the status of all the inputs from the door and bonnet switches to ensure
the integrity of the vehicle before setting the alarm system into operational mode. In some markets, when the alarm
is set the BCU sends a signal to the IDM which will cause the direction indicators to flash three times for a duration of
3 seconds.
If the sensors are triggered the BCU will activate an alarm sounder to provide an audible warning of a theft attempt.
The activation period of the alarm sounder is 25 to 30 seconds. The duty cycle of the alarm sounder is 50:50
± 10%.
In some markets, when the alarm is triggered the BCU also activates the direction indicators, in phase with the audible
warning, to provide an optical warning of a theft attempt. The activation period of the optical alarm is 25 to 30 seconds.
The duty cycle of the optical warning is 50:50
± 10%.
The alarm system relies upon the vehicle battery for power. However, the BCU remembers the status of the security
system if it loses battery supply. If the security system was in a set condition when battery supply was lost the BCU
will trigger the alarm and initiate a visual warning by flashing the hazard lamps when the battery voltage is restored.
On vehicles with a BBUS fitted, the BBUS will sound if the battery is disconnected while the alarm system is set.
Door switches
The BCU uses the door latch switches to indicate if a door is open or closed. The BCU provides power to all door latch
switches; the switches are in the 'normally open' condition when the doors are shut. When a door is opened, the door
switch contacts are closed and the circuit is earthed, signalling a change in state to the BCU. All doors except the
driver's doors are connected in parallel, so the BCU will recognise a passenger door has been opened but will not be
able to distinguish which one. The driver's door has a dedicated signal line which enables the BCU to detect if the
driver's door has been opened or closed.
Door lock actuators
The CDL system has the facility to enable superlocking. All door lock actuators are controlled by the BCU via the IDM.
The driver's door is controlled separately from all other doors, enabling functions like single point entry and key
access.
Driver's door key lock and unlock switches
The BCU uses the driver's door key lock and unlock switches to activate and deactivate the security system. The
driver's door lock is also used for entering the EKA code.
Two separate switches are incorporated into the key lock assembly of the driver's door. The switches are normally
open and the BCU provides a separate power supply to each. The BCU is signalled when a circuit is earthed enabling
it to determine the direction in which the lock has been turned.
Bonnet switch
The bonnet switch is powered from the BCU and is used as a logical input for operation of the security system. The
switch is normally open with the bonnet closed, when the bonnet is opened the switch contacts close to complete a
circuit to earth and signal the change in state to the BCU.
Key-in sensor
When the ignition key is inserted into the lock barrel the key-in sensor contacts close and supply a signal to the BCU.
The BCU monitors the ignition switch for a change in state and triggers the alarm if it receives an ignition signal before
it receives an alarm disarm signal.
Another feed to the ignition switch is provided by the BCU to provide switch illumination.
A key-in warning can be enabled or disabled. When the key-in warning is enabled, an audible warning is generated
if the ignition key is in and the driver's door is opened.

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