2002 JEEP LIBERTY Hatch lock

(2) Remove the door trim panel (Fig. 2) (Refer to
23 - BODY/DOOR - FRONT/TRIM PANEL - REMOV-
AL).
(3) Disconnect electrical harness connector from
switch.
(4) From behind the door trim panel, gently pry
the switch from the door trim panel (Fig. 3).
INSTALLATION
(1) Press the switch into place.
(2) Connect the electrical harness connector to the
switch.(3) Install the door trim panel (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - INSTALLA-
TION).
(4) Connect the battery negative cable.
DOOR LOCK MOTOR
DESCRIPTION
The lock mechanisms are actuated by a reversible
electric motor mounted within each door and tailgate.
The power lock motors are integral to the door latch
units.
The power lock motors cannot be adjusted or
repaired and, if faulty or damaged, the door latch
unit must be replaced.
OPERATION
The door lock motors are controlled by relays. A
positive and negative battery connection to the two
motor terminals will cause the motor to move in one
direction. Reversing the current will cause the motor
to move in the opposite direction.
DIAGNOSIS AND TESTING - DOOR LOCK
MOTOR
The most reliable, efficient, and accurate means to
diagnose the power lock system requires the use of a
DRBIIItscan tool and the proper Diagnostic Proce-
dures manual. The DRBIIItscan tool can provide
confirmation that the PCI data bus is functional, that
all of the electronic modules are sending and receiv-
ing the proper messages on the PCI data bus, and
that the power lock motors are being sent the proper
hard wired outputs by the door modules for them to
perform their power lock system functions.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
FLIP-UP GLASS RELEASE
SWITCH
DIAGNOSIS AND TESTING - FLIP-UP GLASS
RELEASE SWITCH
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the tailgate trim panel (Refer to 23 -
BODY/DECKLID/HATCH/LIFTGATE/TAILGATE/
TRIM PANEL - REMOVAL).
(3) Disconnect the wire harness connector.
Fig. 2 DOOR LOCK SWITCH
1 - DOOR TRIM PANEL
2 - DOOR LOCK SWITCH
3 - POWER MIRROR SWITCH
Fig. 3 DOOR LOCK/MIRROR SWITCH
1 - DOOR TRIM PANEL
2 - DOOR LOCK SWITCH
3 - POWER MIRROR SWITCH
KJPOWER LOCKS 8N - 5
DOOR LOCK / UNLOCK SWITCH (Continued)

(4) Using an ohmmeter, check for continuity
between the pins of the wire harness connector while
pulling on the tailgate handle.
(5) If no continuity is found, replace the tailgate
handle assembly (Refer to 23 - BODY/DECKLID/
HATCH/LIFTGATE/TAILGATE/EXTERIOR HAN-
DLE - REMOVAL).
DOOR LOCK RELAY
DESCRIPTION
The power door lock system uses the following
relays for the front and rear passenger doors only:
²Driver door unlock relay
²Door lock relay
²Passenger Doors unlock relay
The tailgate uses outputs from the Body Control
Module (BCM).
The relays are electromechanical devices that
switch battery current to the door lock circuit when
the Body Control Module (BCM) grounds the relay
coil. These relays are located in the Junction Block
(JB). For complete circuit diagrams, refer to the
appropriate wiring information. The wiring informa-
tion includes wiring diagrams, proper wire and con-
nector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
The relays are a International Standards Organi-
zation (ISO) micro-relay. Relays conforming to the
ISO specifications have common physical dimensions,
current capacities, terminal patterns, and terminal
functions. The ISO micro-relay terminal functions
are the same as a conventional ISO relay. However,
the ISO micro-relay terminal pattern (or footprint) is
different, the current capacity is lower, and the phys-
ical dimensions are smaller than those of the conven-
tional ISO relay.
The relay cannot be repaired or adjusted and, if
faulty or damaged, it must be replaced.
OPERATION
The ISO relay consists of an electromagnetic coil, a
resistor and three (two fixed and one movable) elec-
trical contacts. The movable (common feed) relay con-
tact is held against one of the fixed contacts
(normally closed) by spring pressure. When the elec-
tromagnetic coil is energized, it draws the movable
contact away from the normally closed fixed contact,
and holds it against the other (normally open) fixed
contact.When the electromagnetic coil is de-energized,
spring pressure returns the movable contact to the
normally closed position. The resistor is connected in
parallel with the electromagnetic coil in the relay,
and helps to dissipate voltage spikes that are pro-
duced when the coil is de-energized.
DIAGNOSIS AND TESTING - DOOR LOCK
RELAY
The power lock relays (Fig. 4) are located in the
Junction Block (JB) under the instrument panel. For
complete circuit diagrams, refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Remove suspected faulty relay from the (JB).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   8 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If not OK, replace the faulty relay.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Reach up under instrument panel and remove
the relay from Junction Block (JB).
8N - 6 POWER LOCKSKJ
FLIP-UP GLASS RELEASE SWITCH (Continued)

Press and hold the transmitter UNLOCK button
for four to ten seconds. While pressing the UNLOCK
button in, press the LOCK button. Release both but-
tons.
This will toggle between Driver door first and
Unlock all doors function.
STANDARD PROCEDURE - RKE TRANSMITTER
PROGRAMING
New Remote Keyless Entry (RKE) transmitters can
be programed using the DRBIIItscan tool and the
proper Diagnostic Procedures manual. The DRBIIIt
scan tool can provide confirmation that the PCI data
bus is functional, and that all of the electronic mod-
ules are sending and receiving the proper messages
on the PCI data bus.
The following procedure can be used as long as one
functioning transmitter is available:
(1) Using the original transmitter, press the
UNLOCK button for 4 to 10 seconds.
(2) Without releasing the UNLOCK button, press
the PANIC button (within the 4 to 10 second inter-
val).
(3) Release both buttons.
(4) Press LOCK and UNLOCK simultaneously on
the original transmitter.
(5) Release both buttons.
(6) Press any button on the ORIGINAL transmit-
ter. A chime tone from the instrument cluster will
confirm the programming of the ORIGINAL trans-
mitter.
(7) On NEW transmitter, press LOCK and
UNLOCK simultaneously.
(8) Release both buttons.
(9) Press any button on the NEW transmitter. A
chime tone from the instrument cluster will confirm
the programming of the NEW transmitter.
(10) Up to four transmitters can be programed for
one vehicle.
SPECIFICATIONS - REMOTE KEYLESS ENTRY
TRANSMITTER
RANGE
Normal operation range is up to a distance of 3 to
7 meters (10 to 23 ft.) of the vehicle. Range may be
better or worse depending on the environment
around the vehicle.
TAILGATE CYLINDER LOCK
SWITCH
DESCRIPTION
The tailgate cylinder lock switch is integral to the
key lock cylinder inside the tailgate. The tailgate cyl-
inder lock switch is a normally-open momentary
switch that is hard wired directly to the Body Con-
trol Module (BCM), and closes a path to ground
through an internal resistor when the lock cylinder is
rotated to the unlock or lock position.
The tailgate cylinder lock switch cannot be
adjusted or repaired.
OPERATION
The tailgate cylinder lock switch is actuated when
the key is inserted in the lock cylinder and turned to
the unlock or lock position. The tailgate cylinder lock
switch closes a path to ground through an internal
resistor for the Body Control Module (BCM) when
the tailgate key lock cylinder is in the lock or unlock
position, and opens the ground path when the lock
cylinder is in the neutral position. The BCM reads
the switch status, then sends the proper switch sta-
tus messages to other electronic modules over the
Programmable Communications Interface (PCI) data
bus network. The tailgate cylinder lock switch unlock
status message is used by the BCM as an input for
Vehicle Theft Security System (VTSS) operation and
to tell the BCM to lock or unlock the tailgate. There
is no mechanical linkage between the tailgate key
cylinder and the latches.
DIAGNOSIS AND TESTING - TAILGATE
CYLINDER LOCK SWITCH
(1) Disconnect and isolate the battery negative
cable.
(2) Remove tailgate trim panel (Refer to 23 -
BODY/DECKLID/HATCH/LIFTGATE/TAILGATE/
TRIM PANEL - REMOVAL).
(3) Disconnect tailgate cylinder lock switch har-
ness connector.
(4) Using a ohmmeter, test for resistances as
shown in the Tailgate Cylinder Lock Switch Table.
KJPOWER LOCKS 8N - 9
REMOTE KEYLESS ENTRY TRANSMITTER (Continued)

TAILGATE CYLINDER LOCK SWITCH TABLE
SWITCH POSITION RESISTANCE
NEUTRAL 0 OHMS
LOCK (CLOCKWISE) 2 K OHMS   10 %
UNLOCK (COUNTER-
CLOCKWISE)470 OHMS   10 %
(5) If switch resistance is not correct, replace
switch.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the tailgate trim panel.(Refer to 23 -
BODY/DECKLID/HATCH/LIFTGATE/TAILGATE/
TRIM PANEL - REMOVAL).
(3) Remove the retainer clip from the pin on the
back of the door lock cylinder (Fig. 6).
(4) Remove the washer from the pin on the back of
the door lock cylinder.
(5) Remove the door cylinder lock switch from the
back of the lock cylinder.
INSTALLATION
(1) Position the tailgate cylinder lock switch onto
the back of the lock cylinder with the wire harness
oriented toward the bottom.
(2) Position the washer over the switch.
(3) Install the retainer clip onto the pin on the
back of the tailgate lock cylinder. Be certain that thecenter tab of the retainer is engaged in the retention
hole on the lock lever.
(4) Install the trim panel (Refer to 23 - BODY/
DECKLID/HATCH/LIFTGATE/TAILGATE/TRIM
PANEL - INSTALLATION).
(5) Connect the battery negative cable.
Fig. 6 Lock Cylinder Switch Remove/Install -Typical
1 - LEVER
2 - RETAINER
3 - LOCK CYLINDER
4 - SWITCH
5 - PLIERS
6 - OUTSIDE DOOR HANDLE
8N - 10 POWER LOCKSKJ
TAILGATE CYLINDER LOCK SWITCH (Continued)

ENGINE BLOCK
DESCRIPTION
The cylinder block is made of cast iron. The block
is a closed deck design with the left bank forward. To
provide high rigidity and improved NVH an
enhanced compacted graphite bedplate (Fig. 31) is
bolted to the block. The block design allows coolant
flow between the cylinders bores, and an internal
coolant bypass to a single poppet inlet thermostat is
included in the cast aluminum front cover.
STANDARD PROCEDURE - CYLINDER BORE
HONING
Before honing, stuff plenty of clean shop towels
under the bores and over the crankshaft to keep
abrasive materials from entering the crankshaft
area.
(1) Used carefully, the Cylinder Bore Sizing Hone
C-823, equipped with 220 grit stones, is the best tool
for this job. In addition to deglazing, it will reduce
taper and out-of-round, as well as removing light
scuffing, scoring and scratches. Usually, a few strokes
will clean up a bore and maintain the required lim-
its.
CAUTION: DO NOT use rigid type hones to remove
cylinder wall glaze.
(2) Deglazing of the cylinder walls may be done if
the cylinder bore is straight and round. Use a cylin-
der surfacing hone, Honing Tool C-3501, equipped
with 280 grit stones (C-3501-3810). about 20-60
strokes, depending on the bore condition, will be suf-
ficient to provide a satisfactory surface. Using honingoil C-3501-3880, or a light honing oil, available from
major oil distributors.
CAUTION: DO NOT use engine or transmission oil,
mineral spirits, or kerosene.
(3) Honing should be done by moving the hone up
and down fast enough to get a crosshatch pattern.
The hone marks should INTERSECT at 50É to 60É
for proper seating of rings (Fig. 32).
(4) A controlled hone motor speed between 200 and
300 RPM is necessary to obtain the proper cross-
hatch angle. The number of up and down strokes per
minute can be regulated to get the desired 50É to 60É
angle. Faster up and down strokes increase the cross-
hatch angle.
(5) After honing, it is necessary that the block be
cleaned to remove all traces of abrasive. Use a brush
to wash parts with a solution of hot water and deter-
gent. Dry parts thoroughly. Use a clean, white, lint-
free cloth to check that the bore is clean. Oil the
bores after cleaning to prevent rusting.
CLEANING
Thoroughly clean the oil pan and engine block gas-
ket surfaces.
Use compressed air to clean out:
²The galley at the oil filter adaptor hole.
²The front and rear oil galley holes.
²The feed holes for the crankshaft main bearings.
Fig. 31 CYLINDER BLOCK BEDPLATE
1 - Cylinder Block Bedplate
2 - Crankshaft Position Sensor
3 - Crankshaft Main Bearing Caps
Fig. 32 Cylinder Bore Crosshatch Pattern
1 - CROSSHATCH PATTERN
2 - INTERSECT ANGLE
KJENGINE - 3.7L 9 - 39

shown in (Fig. 34). Refer to for Engine Specifications
(Refer to 9 - ENGINE - SPECIFICATIONS). Correct
piston to bore clearance must be established in order
to assure quiet and economical operation.
NOTE: Pistons and cylinder bores should be mea-
sured at normal room temperature, 21ÉC (70ÉF).
STANDARD PROCEDURE - CYLINDER BORE
HONING
(1) Used carefully, the cylinder bore resizing hone,
recommended tool C-823 or equivalent, equipped
with 220 grit stones, is the best tool for this honing
procedure. In addition to deglazing, it will reduce
taper and out-of-round as well as removing light
scuffing, scoring or scratches. Usually a few strokes
will clean up a bore and maintain the required lim-
its.
(2) Deglazing of the cylinder walls may be done
using a cylinder surfacing hone, recommended toolC-3501 or equivalent, equipped with 280 grit stones,
if the cylinder bore is straight and round. 20±60
strokes depending on the bore condition, will be suf-
ficient to provide a satisfactory surface. Use a light
honing oil.Do not use engine or transmission oil,
mineral spirits or kerosene.Inspect cylinder walls
after each 20 strokes.
(3) Honing should be done by moving the hone up
and down fast enough to get a cross-hatch pattern.
When hone marksintersectat 40-60 degrees, the
cross hatch angle is most satisfactory for proper seat-
ing of rings (Fig. 36).
(4) A controlled hone motor speed between
200±300 RPM is necessary to obtain the proper cross-
hatch angle. The number of up and down strokes per
minute can be regulated to get the desired 40±60
degree angle. Faster up and down strokes increase
the cross-hatch angle.
(5) After honing, it is necessary that the block be
cleaned again to remove all traces of abrasive.
CAUTION: Ensure all abrasives are removed from
engine parts after honing. It is recommended that a
solution of soap and hot water be used with a
brush and the parts then thoroughly dried. The bore
can be considered clean when it can be wiped
clean with a white cloth and cloth remains clean.
Oil the bores after cleaning to prevent rusting.
CLEANING
Clean cylinder block thoroughly using a suitable
cleaning solvent.
Fig. 34 Checking Cylinder Bore -Typical
Fig. 35 Piston Measurement - Typical
Fig. 36 Cylinder Bore Cross-Hatch Pattern
1 - CROSS-HATCH PATTERN
2 - 40ɱ60É
KJENGINE9s-31
ENGINE BLOCK (Continued)