indicator lights when the transfer case is engaged in
the4X4Part Time position. This indicator is con-
trolled by a transistor on the instrument cluster elec-
tronic circuit board based upon the cluster
programming and electronic messages received by
the cluster from the Powertrain Control Module
(PCM) over the Programmable Communications
Interface (PCI) data bus. The instrument cluster
must be configured for the type of transfer case in
the vehicle using a DRBIIItscan tool in order to pro-
vide proper operation of the part time indicator. The
part time indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the part time indicator for the following rea-
sons:
²Part Time Lamp-On Message- Each time the
cluster receives a part time lamp-on message from
the PCM indicating that a four-wheel drive part time
position of the transfer case has been selected, the
part time indicator will be illuminated. The indicator
remains illuminated until the cluster receives a part
time lamp-off message from the PCM or until the
ignition switch is turned to the Off position, which-
ever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the part time indicator will
be turned on, then off again during the bulb check
portion of the test to confirm the functionality of the
LED and the cluster control circuitry.
The PCM continually monitors the transfer case
switch to determine the driveline operating mode.
The PCM then sends the proper part time lamp-on
and lamp-off messages to the instrument cluster. For
further diagnosis of the part time indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the transfer case switch, the
PCM, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the part
time indicator, a DRBIIItscan tool is required. Refer
to the appropriate diagnostic information.
OPERATION - FULL TIME INDICATOR
The full time indicator gives an indication to the
vehicle operator that a four-wheel drive full time
operating mode of the transfer case is selected. On
vehicles equipped with the optional Selec-Trac four-wheel drive system, the full time indicator lights
when the transfer case is engaged in the4X4Full
Time position. This indicator is controlled by a tran-
sistor on the instrument cluster electronic circuit
board based upon the cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
instrument cluster must be configured for the type of
transfer case in the vehicle using a DRBIIItscan
tool in order to provide proper operation of the full
time indicator. The full time indicator Light Emitting
Diode (LED) is completely controlled by the instru-
ment cluster logic circuit, and that logic will only
allow this indicator to operate when the instrument
cluster receives a battery current input on the fused
ignition switch output (run-start) circuit. Therefore,
the LED will always be off when the ignition switch
is in any position except On or Start. The LED only
illuminates when it is provided a path to ground by
the instrument cluster transistor. The instrument
cluster will turn on the full time indicator for the fol-
lowing reasons:
²Full Time Lamp-On Message- Each time the
cluster receives a full time lamp-on message from the
PCM indicating that a four-wheel drive full time
position of the transfer case has been selected, the
full time indicator will be illuminated. The indicator
remains illuminated until the cluster receives a full
time lamp-off message from the PCM or until the
ignition switch is turned to the Off position, which-
ever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the full time indicator will
be turned on, then off again during the bulb check
portion of the test to confirm the functionality of the
LED and the cluster control circuitry.
The PCM continually monitors the transfer case
switch to determine the driveline operating mode.
The PCM then sends the proper full time lamp-on
and lamp-off messages to the instrument cluster. For
further diagnosis of the full time indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the transfer case switch, the
PCM, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the full
time indicator, a DRBIIItscan tool is required. Refer
to the appropriate diagnostic information.
OPERATION - FOUR LOW MODE INDICATOR
The four low mode indicator gives an indication to
the vehicle operator that a four-wheel drive low oper-
ating mode of the transfer case is selected. On vehi-
cles equipped with the standard Command-Trac four-
8J - 30 INSTRUMENT CLUSTERKJ
SHIFT INDICATOR (TRANSFER CASE) (Continued)
wheel drive system, the four low mode indicator
lights when the transfer case is engaged in the 4L
position. On vehicles equipped with the optional
Selec-Trac four-wheel drive system, the four low
mode indicator lights when the transfer case is
engaged in the 4 Lo position. This indicator is con-
trolled by a transistor on the instrument cluster elec-
tronic circuit board based upon the cluster
programming and electronic messages received by
the cluster from the Powertrain Control Module
(PCM) over the Programmable Communications
Interface (PCI) data bus. The instrument cluster
must be configured for the type of transfer case in
the vehicle using a DRBIIItscan tool in order to pro-
vide proper operation of the four low mode indicator.
The four low mode indicator Light Emitting Diode
(LED) is completely controlled by the instrument
cluster logic circuit, and that logic will only allow
this indicator to operate when the instrument cluster
receives a battery current input on the fused ignition
switch output (run-start) circuit. Therefore, the LED
will always be off when the ignition switch is in any
position except On or Start. The LED only illumi-
nates when it is provided a path to ground by the
instrument cluster transistor. The instrument cluster
will turn on the four low mode indicator for the fol-
lowing reasons:
²Four Low Mode Lamp-On Message- Each
time the cluster receives a four low mode lamp-on
message from the PCM indicating that a four-wheel
drive low position of the transfer case has been
selected, the four low mode indicator will be illumi-
nated. The indicator remains illuminated until the
cluster receives a four low mode lamp-off message
from the PCM or until the ignition switch is turned
to the Off position, whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the four low mode indica-
tor will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The PCM continually monitors the transfer case
switch to determine the driveline operating mode.
The PCM then sends the proper four low mode
lamp-on and lamp-off messages to the instrument
cluster. For further diagnosis of the four low mode
indicator or the instrument cluster circuitry that con-
trols the indicator, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the transfer case
switch, the PCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the four low mode indicator, a DRBIIItscan tool is
required. Refer to the appropriate diagnostic infor-
mation.SKIS INDICATOR
DESCRIPTION
A Sentry Key Immobilizer System (SKIS) indicator
is standard equipment on all instrument clusters, but
is only operational on vehicles equipped with the
optional SKIS. The SKIS indicator is located above
the fuel gauge and to the left of the tachometer in
the instrument cluster. The SKIS indicator consists
of a stencil-like cutout of a graphical representation
or icon of a key that is circled and crossed-out in the
opaque layer of the instrument cluster overlay. The
dark outer layer of the overlay prevents the indicator
from being clearly visible when it is not illuminated.
An amber Light Emitting Diode (LED) behind the
cutout in the opaque layer of the overlay causes the
indicator to appear in amber through the translucent
outer layer of the overlay when it is illuminated from
behind by the LED, which is soldered onto the
instrument cluster electronic circuit board. The SKIS
indicator is serviced as a unit with the instrument
cluster.
OPERATION
The Sentry Key Immobilizer System (SKIS) indica-
tor gives an indication to the vehicle operator of the
status of the SKIS. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon the cluster programming and elec-
tronic messages received by the cluster from the Sen-
try Key Immobilizer Module (SKIM) over the
Programmable Communications Interface (PCI) data
bus. The SKIS indicator Light Emitting Diode (LED)
is completely controlled by the instrument cluster
logic circuit, and that logic will only allow this indi-
cator to operate when the instrument cluster receives
a battery current input on the fused ignition switch
output (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is switched to ground by the instrument clus-
ter transistor. The instrument cluster will turn on
the SKIS indicator for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position, the SKIM tells the cluster
to illuminate the SKIS indicator for about three sec-
onds as a bulb test.
²SKIS Lamp-On Message- Each time the clus-
ter receives a SKIS lamp-on message from the SKIM,
the SKIS indicator will be illuminated. The indicator
can be flashed on and off, or illuminated solid, as dic-
tated by the SKIM message. For more information on
the SKIS and the SKIS indicator control parameters,
(Refer to 8 - ELECTRICAL/VEHICLE THEFT SECU-
RITY - OPERATION). The indicator remains illumi-
nated until the cluster receives a SKIS lamp-off
KJINSTRUMENT CLUSTER 8J - 31
SHIFT INDICATOR (TRANSFER CASE) (Continued)
message from the SKIM or until the ignition switch
is turned to the Off position, whichever occurs first.
²Communication Error- If the cluster receives
no SKIS lamp-on or lamp-off messages from the
SKIM for twenty consecutive seconds, the SKIS indi-
cator is illuminated by the instrument cluster. The
indicator remains controlled and illuminated by the
cluster until a valid SKIS lamp-on or lamp-off mes-
sage is received from the SKIM.
²Actuator Test- Each time the cluster is put
through the actuator test, the SKIS indicator will be
turned on, then off again during the bulb check por-
tion of the test to confirm the functionality of the
LED and the cluster control circuitry.
The SKIM performs a self-test each time the igni-
tion switch is turned to the On position to decide
whether the system is in good operating condition
and whether a valid key is present in the ignition
lock cylinder. The SKIM then sends the proper SKIS
lamp-on or lamp-off messages to the instrument clus-
ter. For further diagnosis of the SKIS indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). If the
instrument cluster flashes the SKIS indicator upon
ignition On, or turns on the SKIS indicator solid
after the bulb test, it indicates that a SKIS malfunc-
tion has occurred or that the SKIS is inoperative. For
proper diagnosis of the SKIS, the PCI data bus, or
the electronic message inputs to the instrument clus-
ter that control the SKIS indicator, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
SPEEDOMETER
DESCRIPTION
A speedometer is standard equipment on all instru-
ment clusters. The speedometer is located to the
right of the tachometer in the instrument cluster.
The speedometer consists of a movable gauge needle
or pointer controlled by the instrument cluster cir-
cuitry, and a fixed 255 degree primary scale on the
gauge dial face that reads left-to-right either from 0
to 120 mph, or from 0 to 240 km/h, depending upon
the market for which the vehicle is manufactured.
Most models also have a smaller secondary inner
scale on the gauge dial face that provides the equiv-
alent opposite measurement units from the primary
scale. Text appearing on the cluster overlay just
below the hub of the speedometer needle abbreviates
the unit of measure for the primary scale first (i.e.:
MPH or km/h), followed by the unit of measure for
the secondary scale (i.e.: MPH or km/h). The speed-
ometer graphics are dark blue (primary scale) andlight blue (secondary scale) against a beige field,
making them clearly visible within the instrument
cluster in daylight. When illuminated from behind by
the panel lamps dimmer controlled cluster illumina-
tion lighting with the exterior lamps turned On, both
the dark blue and light blue graphics retain their
blue colors. The orange gauge needle is internally
illuminated. Gauge illumination is provided by
replaceable incandescent bulb and bulb holder units
located on the instrument cluster electronic circuit
board. The speedometer is serviced as a unit with the
instrument cluster.
OPERATION
The speedometer gives an indication to the vehicle
operator of the vehicle road speed. This gauge is con-
trolled by the instrument cluster electronic circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
speedometer is an air core magnetic unit that
receives battery current on the instrument cluster
electronic circuit board through the fused ignition
switch output (run-start) circuit whenever the igni-
tion switch is in the On or Start positions. The clus-
ter is programmed to move the gauge needle back to
the low end of the scale after the ignition switch is
turned to the Off position. The instrument cluster
circuitry controls the gauge needle position and pro-
vides the following features:
²Vehicle Speed Message- Each time the clus-
ter receives a vehicle speed message from the PCM it
will calculate the correct vehicle speed reading and
position the gauge needle at that speed position on
the gauge scale. The cluster will receive a new vehi-
cle speed message and reposition the gauge pointer
accordingly about every 86 milliseconds. The gauge
needle will continue to be positioned at the actual
vehicle speed position on the gauge scale until the
ignition switch is turned to the Off position.
²Communication Error- If the cluster fails to
receive a speedometer message, it will hold the gauge
needle at the last indication for about six seconds, or
until the ignition switch is turned to the Off position,
whichever occurs first. If a new speed message is not
received after about six seconds, the gauge needle
will return to the far left (low) end of the scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept to several calibration points on the gauge scale
in sequence in order to confirm the functionality of
the gauge and the cluster control circuitry.
The PCM continually monitors the vehicle speed
information received from the Body Control Module
(BCM) to determine the vehicle road speed, then
8J - 32 INSTRUMENT CLUSTERKJ
SKIS INDICATOR (Continued)
sends the proper vehicle speed messages to the
instrument cluster. For further diagnosis of the
speedometer or the instrument cluster circuitry that
controls the gauge, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND TEST-
ING). For proper diagnosis of the BCM, the PCM, the
PCI data bus, or the electronic message inputs to the
instrument cluster that control the speedometer, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
TACHOMETER
DESCRIPTION
A tachometer is standard equipment on all instru-
ment clusters. The tachometer is located to the left of
the speedometer in the instrument cluster. The
tachometer consists of a movable gauge needle or
pointer controlled by the instrument cluster circuitry,
and a fixed 255 degree scale on the gauge dial face
that reads left-to-right from 0 to 7 for gasoline
engines, or from 0 to 5 for diesel engines. The text
ªRPM X 1000º imprinted on the cluster overlay
directly below the hub of the tachometer needle iden-
tifies that each number on the tachometer scale is to
be multiplied by 1000 rpm. The gasoline engine
tachometer has a red zone beginning at 5800 RPM,
while the red zone for the diesel engine tachometer
begins at 4300 RPM. The tachometer graphics are
dark blue and red against a beige field, making them
clearly visible within the instrument cluster in day-
light. When illuminated from behind by the panel
lamps dimmer controlled cluster illumination lighting
with the exterior lamps turned On, the dark blue
graphics appear blue and the red graphics appear
red. The orange gauge needle is internally illumi-
nated. Gauge illumination is provided by replaceable
incandescent bulb and bulb holder units located on
the instrument cluster electronic circuit board. The
tachometer is serviced as a unit with the instrument
cluster.
OPERATION
The tachometer gives an indication to the vehicle
operator of the engine speed. This gauge is controlled
by the instrument cluster electronic circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The tachome-
ter is an air core magnetic unit that receives battery
current on the instrument cluster electronic circuit
board through the fused ignition switch output (run-
start) circuit whenever the ignition switch is in the
On or Start positions. The cluster is programmed tomove the gauge needle back to the low end of the
scale after the ignition switch is turned to the Off
position. The instrument cluster circuitry controls
the gauge needle position and provides the following
features:
²Engine Speed Message- Each time the cluster
receives an engine speed message from the PCM it
will calculate the correct engine speed reading and
position the gauge needle at that speed position on
the gauge scale. The cluster will receive a new
engine speed message and reposition the gauge
pointer accordingly about every 86 milliseconds. The
gauge needle will continue to be positioned at the
actual engine speed position on the gauge scale until
the ignition switch is turned to the Off position.
²Communication Error- If the cluster fails to
receive an engine speed message, it will hold the
gauge needle at the last indication for about six sec-
onds, or until the ignition switch is turned to the Off
position, whichever occurs first. If a new engine
speed message is not received after about six sec-
onds, the gauge needle will return to the far left
(low) end of the scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept to several calibration points on the gauge scale
in sequence in order to confirm the functionality of
the gauge and the cluster control circuitry.
The PCM continually monitors the crankshaft posi-
tion sensor to determine the engine speed, then
sends the proper engine speed messages to the
instrument cluster. For further diagnosis of the
tachometer or the instrument cluster circuitry that
controls the gauge, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND TEST-
ING). For proper diagnosis of the crankshaft position
sensor, the PCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the tachometer, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
TRANS TEMP INDICATOR
DESCRIPTION
A transmission over-temperature indicator is stan-
dard equipment on all instrument clusters, but is
only functional on vehicles equipped with an optional
automatic transmission. The transmission over-tem-
perature indicator is located near the lower edge of
the instrument cluster, between the tachometer and
the speedometer. The transmission over-temperature
indicator consists of a stencil-like cutout of the words
ªTRANS TEMPº in the opaque layer of the instru-
ment cluster overlay. The dark outer layer of the
overlay prevents the indicator from being clearly vis-
KJINSTRUMENT CLUSTER 8J - 33
SPEEDOMETER (Continued)
ible when it is not illuminated. An amber Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the ªTRANS
TEMPº text to appear in amber through the translu-
cent outer layer of the overlay when the indicator is
illuminated from behind by the LED, which is sol-
dered onto the instrument cluster electronic circuit
board. The transmission over-temperature indicator
is serviced as a unit with the instrument cluster.
OPERATION
The transmission over-temperature indicator gives
an indication to the vehicle operator when the trans-
mission fluid temperature is excessive, which may
lead to accelerated transmission component wear or
failure. This indicator is controlled by a transistor on
the instrument cluster electronic circuit board based
upon the cluster programming and electronic mes-
sages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The transmis-
sion over-temperature indicator Light Emitting Diode
(LED) is completely controlled by the instrument
cluster logic circuit, and that logic will only allow
this indicator to operate when the instrument cluster
receives a battery current input on the fused ignition
switch output (run-start) circuit. Therefore, the LED
will always be off when the ignition switch is in any
position except On or Start. The LED only illumi-
nates when it is provided a path to ground by the
instrument cluster transistor. The instrument cluster
will turn on the transmission over-temperature indi-
cator for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the transmission over-tem-
perature indicator is illuminated for about three sec-
onds as a bulb test.
²Trans Over-Temp Lamp-On Message- Each
time the cluster receives a trans over-temp lamp-on
message from the PCM indicating that the transmis-
sion fluid temperature is 135É C (275É F) or higher,
the indicator will be illuminated. The indicator
remains illuminated until the cluster receives a trans
over-temp lamp-off message from the PCM, or until
the ignition switch is turned to the Off position,
whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the trans over-temp indi-
cator will be turned on, then off again during the
bulb check portion of the test to confirm the function-
ality of the LED and the cluster control circuitry.
The PCM continually monitors the transmission
temperature sensor to determine the transmission
operating condition. The PCM then sends the proper
trans over-temp lamp-on and lamp-off messages to
the instrument cluster. If the instrument clusterturns on the transmission over-temperature indicator
due to a high transmission oil temperature condition,
it may indicate that the transmission and/or the
transmission cooling system are being overloaded or
that they require service. For further diagnosis of the
transmission over-temperature indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the transmission temperature
sensor, the PCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the transmission over-temperature indicator, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
TURN SIGNAL INDICATOR
DESCRIPTION
Two turn signal indicators, one right and one left,
are standard equipment on all instrument clusters.
The turn signal indicators are located near the upper
edge of the instrument cluster, between the speedom-
eter and the tachometer. Each turn signal indicator
consists of a stencil-like cutout of the International
Control and Display Symbol icon for ªTurn Warningº
in the opaque layer of the instrument cluster overlay.
The dark outer layer of the overlay prevents these
icons from being clearly visible when they are not
illuminated. A green Light-Emitting Diode (LED)
behind each cutout in the opaque layer of the cluster
overlay causes the indicator to appear in green
through the translucent outer layer of the overlay
when it is illuminated from behind by the LED,
which is soldered onto the instrument cluster elec-
tronic circuit board. The turn signal indicators are
serviced as a unit with the instrument cluster.
OPERATION
The turn signal indicators give an indication to the
vehicle operator that the turn signal (left or right
indicator flashing) or hazard warning (both left and
right indicators flashing) have been selected and are
operating. These indicators are controlled by two
individual hard wired inputs from the combination
flasher circuitry within the hazard switch to the
instrument cluster electronic circuit board. Each turn
signal indicator Light Emitting Diode (LED) is
grounded on the instrument cluster electronic circuit
board at all times; therefore, these indicators remain
functional regardless of the ignition switch position.
Each LED will only illuminate when it is provided
battery current by the combination flasher circuitry
of the hazard switch.
8J - 34 INSTRUMENT CLUSTERKJ
TRANS TEMP INDICATOR (Continued)
The turn signal indicators are connected in parallel
with the other turn signal circuits. This arrangement
allows the turn signal indicators to remain func-
tional, regardless of the condition of the other cir-
cuits in the turn signal and hazard warning systems.
The combination flasher outputs of the hazard switch
to the instrument cluster turn signal indicator inputs
can be diagnosed using conventional diagnostic tools
and methods. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/HAZARD SWITCH -
DESCRIPTION) for more information on the combi-
nation flasher and hazard switch operation.
WAIT-TO-START INDICATOR
DESCRIPTION
A wait-to-start indicator is only found in the
instrument clusters of vehicles equipped with an
optional diesel engine. The wait-to-start indicator is
located above the fuel gauge and to the left of the
tachometer in the instrument cluster. The wait-to-
start indicator consists of a stencil-like cutout of the
International Control and Display Symbol icon for
ªDiesel Preheatº in the opaque layer of the instru-
ment cluster overlay. The dark outer layer of the
overlay prevents the indicator from being clearly vis-
ible when it is not illuminated. An amber Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in amber through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. The wait-to-start indicator is
serviced as a unit with the instrument cluster.
OPERATION
The wait-to-start indicator gives an indication to
the vehicle operator when the diesel engine glow
plugs are energized in their pre-heat operating mode.
This indicator is controlled by a transistor on the
instrument cluster electronic circuit board based
upon the cluster programming and electronic mes-
sages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The wait-to-
start indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster willturn on the wait-to-start indicator for the following
reasons:
²Wait-To-Start Lamp-On Message- Each time
the cluster receives a wait-to-start lamp-on message
from the PCM indicating the glow plugs are heating
and the driver must wait to start the engine, the
wait-to-start indicator will be illuminated. The indi-
cator remains illuminated until the cluster receives a
wait-to-start lamp-off message, or until the ignition
switch is turned to the Off position, whichever occurs
first.
²Actuator Test- Each time the cluster is put
through the actuator test, the wait-to-start indicator
will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The PCM continually monitors the ambient tem-
perature and the glow plug pre-heater circuits to
determine how long the glow plugs must be heated in
the pre-heat operating mode. The PCM then sends
the proper wait-to-start lamp-on and lamp-off mes-
sages to the instrument cluster. For further diagnosis
of the wait-to-start indicator or the instrument clus-
ter circuitry that controls the indicator, (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER - DIAGNO-
SIS AND TESTING). For proper diagnosis of the
glow plug pre-heater control circuits, the PCM, the
PCI data bus, or the electronic message inputs to the
instrument cluster that control the wait-to-start indi-
cator, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
WASHER FLUID INDICATOR
DESCRIPTION
A washer fluid indicator is standard equipment on
all instrument clusters. The washer fluid indicator
consists of the text ªlowashº, which appears in place
of the odometer/trip odometer information in the Vac-
uum-Fluorescent Display (VFD) of the instrument
cluster. The VFD is part of the cluster electronic cir-
cuit board, and is visible through a cutout located
near the lower edge of the speedometer dial face in
the instrument cluster. The dark outer layer of the
overlay prevents the VFD from being clearly visible
when it is not illuminated. The text message
ªlowashº appears in the same blue-green color and at
the same lighting level as the odometer/trip odometer
information through the translucent outer layer of
the overlay when it is illuminated by the instrument
cluster electronic circuit board. The washer fluid
indicator is serviced as a unit with the instrument
cluster.
KJINSTRUMENT CLUSTER 8J - 35
TURN SIGNAL INDICATOR (Continued)
OPERATION
The washer fluid indicator gives an indication to
the vehicle operator that the fluid level in the washer
reservoir is low. This indicator is controlled by the
instrument cluster electronic circuit board based
upon cluster programming and a hard wired input
received by the cluster from the washer fluid level
switch mounted on the washer reservoir. The washer
fluid indicator function of the Vacuum Fluorescent
Display (VFD) is completely controlled by the instru-
ment cluster logic circuit, and that logic will only
allow this indicator to operate when the instrument
cluster receives a battery current input on the fused
ignition switch output (run-start) circuit. Therefore,
the LED will always be off when the ignition switch
is in any position except On or Start. The instrument
cluster will turn on the washer fluid indicator for the
following reasons:
²Washer Fluid Level Switch Input- Each time
the cluster detects ground on the low washer fluid
sense circuit (washer fluid level switch closed =
washer fluid level low) the cluster applies an algo-
rithm to confirm that the input is correct and not the
result of fluid sloshing in the washer reservoir. The
cluster tests the status of the circuit about seven mil-
liseconds after ignition On, and about once every sec-
ond thereafter, then uses an internal counter to
count up or down. When the counter accumulates
thirty ground inputs on the circuit, the washer fluid
indicator will be illuminated. If the vehicle is not
moving when the washer fluid level switch input
counter reaches thirty, the VFD will repeatedly and
sequentially cycle its indication in two second inter-
vals with the odometer/trip odometer information,
the low washer fluid warning, and any other active
warnings including: door ajar, gate ajar, and glass
ajar. If the vehicle is moving, or once the cluster of a
non-moving vehicle receives an electronic vehicle
speed message from the Powertrain Control Module
(PCM) indicating a speed greater than zero, the
warning sequence will consist of three complete dis-
play cycles, then revert to only the odometer/trip
odometer display. Once the washer fluid indicator
warning has completed, the washer fluid indicator is
extinguished and will not repeat until the ignition
switch is cycled.
The instrument cluster continually monitors the
washer fluid level switch in the washer reservoir to
determine the status of the washer fluid level. For
further diagnosis of the washer fluid indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). The
washer fluid level switch and circuits can be diag-
nosed using conventional diagnostic tools and meth-
ods. The washer fluid level switch also features a 3.3kilohm diagnostic resistor connected in parallel
between the switch input and output to provide the
cluster with verification that the low washer fluid
sense circuit is not open or shorted. This input can
be monitored using a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
DIAGNOSIS AND TESTING - WASHER FLUID
INDICATOR
The diagnosis found here addresses an inoperative
washer fluid indicator condition. If the problem being
diagnosed is related to indicator accuracy, be certain
to confirm that the problem is with the indicator or
washer fluid level switch input and not with a dam-
aged or empty washer fluid reservoir, or inoperative
instrument cluster indicator control circuitry. Inspect
the washer fluid reservoir for proper fluid level and
signs of damage or distortion that could affect
washer fluid level switch performance and perform
the instrument cluster actuator test before you pro-
ceed with the following diagnosis. If no washer fluid
reservoir or instrument cluster control circuitry prob-
lem is found, the following procedure will help to
locate a short or open in the washer fluid switch
sense circuit. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
details of wire harness routing and retention, connec-
tor pin-out information and location views for the
various wire harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
INDICATOR DOES NOT ILLUMINATE WITH WASHER
RESERVOIR EMPTY
(1) Disconnect and isolate the battery negative
cable. Disconnect the headlamp and dash wire har-
ness connector for the washer fluid level switch from
the washer fluid level switch connector receptacle.
Check for continuity between the ground circuit cav-
8J - 36 INSTRUMENT CLUSTERKJ
WASHER FLUID INDICATOR (Continued)
ity of the headlamp and dash wire harness connector
for the washer fluid level switch and a good ground.
There should be continuity. If OK, go to Step 2. If not
OK, repair the open ground circuit to ground (G111)
as required.
(2) Remove the instrument cluster from the instru-
ment panel. Check for continuity between the washer
fluid sense circuit cavities of the headlamp and dash
wire harness connector for the washer fluid level
switch and the instrument panel wire harness con-
nector (Connector C2) for the instrument cluster. If
OK, replace the faulty washer fluid level switch. If
not OK, repair the open washer fluid switch sense
circuit between the washer fluid level switch and the
instrument cluster as required.
INDICATOR STAYS ILLUMINATED WITH WASHER
RESERVOIR FULL
(1) Disconnect and isolate the battery negative
cable. Disconnect the headlamp and dash wire har-
ness connector for the washer fluid level switch from
the washer fluid level switch connector receptacle.
Check for continuity between the ground circuit ter-
minal and the washer fluid sense terminal in the
washer fluid level switch connector receptacle. There
should be no continuity. If OK, go to Step 2. If not
OK, replace the faulty washer fluid level switch.
(2) Remove the instrument cluster from the instru-
ment panel. Check for continuity between the washer
fluid sense circuit cavity of the headlamp and dash
wire harness connector for the washer fluid level
switch and a good ground. There should be no conti-
nuity. If not OK, repair the shorted washer fluid
switch sense circuit between the washer fluid level
switch and the instrument cluster as required.
WATER-IN-FUEL INDICATOR
DESCRIPTION
A water-in-fuel indicator is only found in the
instrument clusters of vehicles equipped with an
optional diesel engine. The water-in-fuel indicator is
located above the coolant temperature gauge and to
the right of the speedometer in the instrument clus-
ter. The water-in-fuel indicator consists of a stencil-
like cutout of the International Control and Display
Symbol icon for ªWater In Fuelº in the opaque layer
of the instrument cluster overlay. The dark outer
layer of the overlay prevents the indicator from being
clearly visible when it is not illuminated. A red Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in red through the translucent outer layer of the
overlay when the indicator is illuminated from
behind by the LED, which is soldered onto the
instrument cluster electronic circuit board. Thewater-in-fuel indicator is serviced as a unit with the
instrument cluster.
OPERATION
The water-in-fuel indicator gives an indication to
the vehicle operator when there is excessive water in
the fuel system. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
water-in-fuel indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the water-in-fuel indicator for the following
reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the water-in-fuel indicator
is illuminated for about three seconds as a bulb test.
²Water-In-Fuel Lamp-On Message- Each time
the cluster receives a water-in-fuel lamp-on message
from the PCM indicating there is excessive water in
the diesel fuel system, the water-in-fuel indicator will
be illuminated. The indicator remains illuminated
until the cluster receives a water-in-fuel lamp-off
message, or until the ignition switch is turned to the
Off position, whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the water-in-fuel indicator
will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The PCM continually monitors the water-in-fuel
sensor to determine whether there is excessive water
in the diesel fuel. The PCM then sends the proper
water-in-fuel lamp-on and lamp-off messages to the
instrument cluster. For further diagnosis of the
water-in-fuel indicator or the instrument cluster cir-
cuitry that controls the indicator, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). For proper diagnosis of the water-
in-fuel-sensor, the PCM, the PCI data bus, or the
electronic message inputs to the instrument cluster
that control the water-in-fuel indicator, a DRBIIIt
scan tool is required. Refer to the appropriate diag-
nostic information.
KJINSTRUMENT CLUSTER 8J - 37
WASHER FLUID INDICATOR (Continued)