2002 JEEP LIBERTY lock

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Page 1309 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual NOTE: Plastigage is available in a variety of clear-
ance ranges. Use the most appropriate range for
the specifications you are checking.
(4) Install the proper crankshaft bearings to
achieve the spec

Page 1310 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (8) Install the starter.
(9) Connect the crankshaft position sensor.
(10) Install the engine block heater power cable, if
equipped.
CAUTION: The structural cover requires a specific
torque sequence. F

Page 1313 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual DESCRIPTION SPECIFICATION
Valve Springs
Free Length (Approx.) 48.4 mm
(1.905 in.)
Nominal Force (Valve
Closed)338 N @ 38.0 mm
(75.98 lbs. @ 1.496 in.)
Nominal Force (Valve
Open)607 N @ 29.75 mm
(136 l

Page 1316 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual AIR CLEANER ELEMENT
REMOVAL - 2.4L
Housing removal is not necessary for element (fil-
ter) replacement.
(1) Disconnect air intake duct at side of element
cover.
(2) Pry up 2 spring clips from front of

Page 1317 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual Possible indications of the cylinder head gasket
leaking between a cylinder and an adjacent water
jacket are:
²Engine overheating
²Loss of coolant
²Excessive steam (white smoke) emitting from
exhau

Page 1318 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual Remove all gasket material from cylinder head and
block (Refer to 9 - ENGINE - STANDARD PROCE-
DURE). Be careful not to gouge or scratch the alumi-
num head sealing surface.
Clean all engine oil passa

Page 1324 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (4) Install cylinder head cover assembly to cylin-
der head. Install all bolts, ensuring the two (2) bolts
containing the sealing washer are located in the cen-
ter locations of cover. Tighten bolts i

Page 1325 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual INSPECTION
(1) Whenever valves have been removed for inspec-
tion, reconditioning or replacement, valve springs
should be tested for correct tension. Discard the
springs that do not meet specification