2002 JEEP LIBERTY sensor

ADJUSTER (TAPPET) NOISE DIAGNOSIS
- DIAGNOSIS AND TESTING, LASH........9-28
ADJUSTMENT, FRONT FOG LAMP UNIT . . . 8L-25
ADJUSTMENT, HEADLAMP UNIT.........8L-42
AIMING - STANDARD PROCEDURE,
LAMP BAR..........................8L-65
ARM BUSHING - INSTALLATION, LOWER
CONTROL............................2-3
ARM BUSHING - INSTALLATION, LOWER
SUSPENSION..........................2-8
ARM BUSHING - INSTALLATION, UPPER
SUSPENSION..........................2-8
ARM BUSHING - REMOVAL, LOWER
CONTROL............................2-2
ARM BUSHING - REMOVAL, LOWER
SUSPENSION..........................2-7
ARM BUSHING - REMOVAL, UPPER
SUSPENSION..........................2-7
ARM BUSHINGS - INSTALLATION,
UPPER CONTROL......................2-4
ARM BUSHINGS - REMOVAL, UPPER
CONTROL............................2-3
ARMS - INSPECTION, ROCKER...........9-30
ARMS - INSTALLATION, ROCKER.........9-30
ARMS - REMOVAL, ROCKER.............9-29
ASSEMBLY - INSTALLATION, ENGINE......9-12
ASSEMBLY - REMOVAL, ENGINE.........9-12
ASSEMBLY, OIL PUMP.................9-50
BACKUP LAMP SWITCH - DESCRIPTION . . 8L-15
BACKUP LAMP SWITCH - DIAGNOSIS
AND TESTING.........................8L-15
BACKUP LAMP SWITCH - OPERATION....8L-15
BALANCE SHAFT - DESCRIPTION.........9-59
BALANCE SHAFT - OPERATION...........9-59
BALANCE SHAFT - REMOVAL............9-60
BALANCE SHAFT CARRIER -
INSTALLATION........................9-64
BALANCE SHAFT CARRIER - REMOVAL....9-64
BALANCE SHAFT CHAIN - INSTALLATION . . . 9-64
BALANCE SHAFT CHAIN - REMOVAL......9-64
BALANCE SHAFT TIMING, INSTALLATION . . . 9-61
BALL JOINT - INSTALLATION, LOWER......2-5
BALL JOINT - INSTALLATION, UPPER......2-6
BALL JOINT - REMOVAL, LOWER..........2-5
BALL JOINT - REMOVAL, UPPER..........2-6
BAR - DESCRIPTION, LAMP............8L-65
BAR - DIAGNOSIS AND TESTING, LAMP . . 8L-65
BAR - INSTALLATION, LAMP............8L-66
BAR - OPERATION, LAMP..............8L-65
BAR - REMOVAL, LAMP...............8L-65
BAR AIMING - STANDARD PROCEDURE,
LAMP..............................8L-65
BAR SWITCH - DESCRIPTION, LAMP.....8L-67
BAR SWITCH - INSTALLATION, LAMP....8L-67
BAR SWITCH - REMOVAL, LAMP........8L-67
BEAM RELAY - DESCRIPTION,
HEADLAMP HIGH....................8L-33
BEAM RELAY - DESCRIPTION,
HEADLAMP LOW.....................8L-39
BEAM RELAY - DIAGNOSIS AND
TESTING, HEADLAMP HIGH............8L-34
BEAM RELAY - DIAGNOSIS AND
TESTING, HEADLAMP LOW.............8L-40
BEAM RELAY - INSTALLATION,
HEADLAMP HIGH
....................8L-35
BEAM RELAY - INSTALLATION,
HEADLAMP LOW
.....................8L-41
BEAM RELAY - OPERATION, HEADLAMP
HIGH
..............................8L-33
BEAM RELAY - OPERATION, HEADLAMP
LOW
..............................8L-39
BEAM RELAY - REMOVAL, HEADLAMP
HIGH
..............................8L-34
BEAM RELAY - REMOVAL, HEADLAMP
LOW
..............................8L-40
BEARING - FITTING - STANDARD
PROCEDURE, MAIN
....................9-35
BEARING CLEARANCE USING
PLASTIGAGE - STANDARD
PROCEDURE, MEASURING
..............9-11
BELT - INSTALLATION, TIMING
...........9-56
BELT - REMOVAL, TIMING
..............9-55
BELT COVER(S) - INSTALLATION,
TIMING
.............................9-53
BELT COVER(S) - REMOVAL, TIMING
......9-53
BELT DIAGNOSIS - DIAGNOSIS AND
TESTING, SERPENTINE DRIVE
...........7-15BELT TENSIONER & PULLEY -
INSTALLATION, TIMING.................9-59
BELT TENSIONER & PULLEY -
REMOVAL, TIMING....................9-59
BLOCK - DESCRIPTION, ENGINE..........9-30
BLOCK HEATER - 2.4L - DESCRIPTION,
ENGINE.............................7-20
BLOCK HEATER - 2.4L - OPERATION,
ENGINE.............................7-20
BORE FITTING - STANDARD
PROCEDURE, PISTON TO CYLINDER......9-30
BORE HONING - STANDARD
PROCEDURE, CYLINDER................9-31
BRACKET BUSHING - INSTALLATION,
CLEVIS..............................2-4
BRACKET BUSHING - REMOVAL, CLEVIS....2-2
BRAKE LAMP SWITCH - DESCRIPTION . . . 8L-16
BRAKE LAMP SWITCH - DIAGNOSIS
AND TESTING.......................8L-17
BRAKE LAMP SWITCH - INSTALLATION . . . 8L-18
BRAKE LAMP SWITCH - OPERATION.....8L-16
BRAKE LAMP SWITCH - REMOVAL......8L-17
BULB - INSTALLATION, CENTER HIGH
MOUNTED STOP LAMP................8L-19
BULB - INSTALLATION, FRONT FOG
LAMP..............................8L-22
BULB - INSTALLATION, FRONT LAMP....8L-27
BULB - INSTALLATION, FRONT POSITION
LAMP..............................8L-28
BULB - INSTALLATION, HEADLAMP......8L-32
BULB - INSTALLATION, LICENSE PLATE
LAMP..............................8L-45
BULB - INSTALLATION, REAR LAMP.....8L-59
BULB - INSTALLATION, REPEATER LAMP . . 8L-60
BULB - REMOVAL, CENTER HIGH
MOUNTED STOP LAMP................8L-18
BULB - REMOVAL, FRONT FOG LAMP....8L-21
BULB - REMOVAL, FRONT LAMP........8L-27
BULB - REMOVAL, FRONT POSITION
LAMP..............................8L-28
BULB - REMOVAL, HEADLAMP..........8L-30
BULB - REMOVAL, LICENSE PLATE
LAMP..............................8L-44
BULB - REMOVAL, REAR LAMP.........8L-59
BULB - REMOVAL, REPEATER LAMP.....8L-60
BUSHING - INSTALLATION, CLEVIS
BRACKET.............................2-4
BUSHING - INSTALLATION, LOWER
CONTROL ARM........................2-3
BUSHING - INSTALLATION, LOWER
SUSPENSION ARM.....................2-8
BUSHING - INSTALLATION, UPPER
SUSPENSION ARM.....................2-8
BUSHING - REMOVAL, CLEVIS BRACKET....2-2
BUSHING - REMOVAL, LOWER CONTROL
ARM ................................2-2
BUSHING - REMOVAL, LOWER
SUSPENSION ARM.....................2-7
BUSHING - REMOVAL, UPPER
SUSPENSION ARM.....................2-7
BUSHINGS - INSTALLATION, UPPER
CONTROL ARM........................2-4
BUSHINGS - REMOVAL, UPPER
CONTROL ARM........................2-3
CAMSHAFT END-PLAY - STANDARD
PROCEDURE.........................9-23
CAMSHAFT OIL SEAL(S) - INSTALLATION . . 9-22
CAMSHAFT OIL SEAL(S) - REMOVAL......9-22
CAMSHAFT(S) - CLEANING..............9-24
CAMSHAFT(S) - DESCRIPTION...........9-23
CAMSHAFT(S) - INSPECTION............9-25
CAMSHAFT(S) - INSTALLATION..........9-25
CAMSHAFT(S) - OPERATION.............9-23
CAMSHAFT(S) - REMOVAL..............9-24
CAP - CLEANING, RADIATOR PRESSURE . . . 7-25
CAP - DESCRIPTION, RADIATOR
PRESSURE..........................7-25
CAP - DIAGNOSIS AND TESTING,
RADIATOR PRESSURE.................7-25
CAP - INSPECTION, RADIATOR
PRESSURE..........................7-25
CAP - OPERATION, RADIATOR
PRESSURE
..........................7-25
CARRIER - INSTALLATION, BALANCE
SHAFT
..............................9-64
CARRIER - REMOVAL, BALANCE SHAFT
....9-64
CATALYTIC CONVERTER - DESCRIPTION
. . . 11-2
CATALYTIC CONVERTER - INSPECTION
....11-3CATALYTIC CONVERTER - INSTALLATION . . . 11-3
CATALYTIC CONVERTER - REMOVAL......11-2
CENTER HIGH MOUNTED STOP LAMP
BULB - INSTALLATION................8L-19
CENTER HIGH MOUNTED STOP LAMP
BULB - REMOVAL....................8L-18
CENTER HIGH MOUNTED STOP LAMP
UNIT - INSTALLATION.................8L-19
CENTER HIGH MOUNTED STOP LAMP
UNIT - REMOVAL....................8L-19
CHAIN - INSTALLATION, BALANCE
SHAFT..............................9-64
CHAIN - REMOVAL, BALANCE SHAFT......9-64
CHANGE - STANDARD PROCEDURE,
ENGINE OIL AND FILTER................9-47
CHART - DIAGNOSIS AND TESTING,
COOLING SYSTEM DIAGNOSIS............7-5
CHECK, STANDARD PROCEDURE -
ENGINE OIL LEVEL....................9-47
CHECKING - DIAGNOSIS AND TESTING,
ENGINE OIL PRESSURE................9-46
CHECKS - DIAGNOSIS AND TESTING,
PRELIMINARY.........................7-2
CLAMPS - DESCRIPTION, HOSE...........7-1
CLAMPS - OPERATION, HOSE.............7-2
CLEANING, CAMSHAFT(S)...............9-24
CLEANING, CYLINDER HEAD.............9-20
CLEANING, CYLINDER HEAD COVER......9-26
CLEANING, EXHAUST MANIFOLD.........9-53
CLEANING, INTAKE/EXHAUST VALVES &
SEATS................................9-27
CLEANING, OIL PUMP..................9-49
CLEANING, RADIATOR.................7-24
CLEANING, RADIATOR PRESSURE CAP....7-25
CLEANING, REMOVAL..................9-55
CLEANING, STANDARD PROCEDURE......9-31
CLEARANCE USING PLASTIGAGE -
STANDARD PROCEDURE, MEASURING
BEARING............................9-11
CLEVIS BRACKET BUSHING -
INSTALLATION.........................2-4
CLEVIS BRACKET BUSHING - REMOVAL....2-2
COLLAR - INSTALLATION, STRUCTURAL . . . 9-44
COLLAR - REMOVAL, STRUCTURAL.......9-44
COMBINATION FLASHER - DESCRIPTION . . 8L-19
COMBINATION FLASHER - OPERATION . . . 8L-19
COMBUSTION PRESSURE LEAKAGE
TEST - DIAGNOSIS AND TESTING,
CYLINDER............................9-3
COMPRESSION PRESSURE TEST -
DIAGNOSIS AND TESTING, CYLINDER......9-3
CONNECTING ROD - DESCRIPTION,
PISTON.............................9-40
CONNECTING ROD - INSTALLATION,
PISTON.............................9-41
CONNECTING ROD - OPERATION,
PISTON.............................9-40
CONNECTING ROD - REMOVAL, PISTON . . . 9-40
CONNECTING ROD, FITTING.............9-32
CONNECTOR - INSTALLATION, TRAILER
TOW ..............................8L-61
CONNECTOR - REMOVAL, TRAILER TOW . . 8L-61
CONTAINER - DESCRIPTION, COOLANT
RECOVERY PRESS....................7-20
CONTAINER - OPERATION, COOLANT
RECOVERY PRESS....................7-20
CONTROL ARM BUSHING -
INSTALLATION, LOWER.................2-3
CONTROL ARM BUSHING - REMOVAL,
LOWER..............................2-2
CONTROL ARM BUSHINGS -
INSTALLATION, UPPER..................2-4
CONTROL ARM BUSHINGS - REMOVAL,
UPPER...............................2-3
CONVERTER - DESCRIPTION, CATALYTIC . . . 11-2
CONVERTER - INSPECTION, CATALYTIC....11-3
CONVERTER - INSTALLATION, CATALYTIC . . 11-3
CONVERTER - REMOVAL, CATALYTIC......11-2
COOLANT - DESCRIPTION, ENGINE.......7-19
COOLANT - DESCRIPTION, HOAT
.........7-18
COOLANT RECOVERY PRESS
CONTAINER - DESCRIPTION
.............7-20
COOLANT RECOVERY PRESS
CONTAINER - OPERATION
...............7-20
COOLANT TEMPERATURE SENSOR -
DESCRIPTION, ENGINE
.................7-21
COOLANT TEMPERATURE SENSOR -
INSTALLATION, ENGINE
................7-22
KJINDEX 1
Description Group-Page Description Group-Page Description Group-Page

COOLANT TEMPERATURE SENSOR -
OPERATION, ENGINE...................7-21
COOLANT TEMPERATURE SENSOR -
REMOVAL, ENGINE....................7-21
COOLER - DESCRIPTION, TRANS.........7-30
COOLERS AND TUBES - STANDARD
PROCEDURE, FLUSHING................7-30
COOLING, SPECIAL TOOLS..............7-13
COOLING SYSTEM - OPERATION..........7-2
COOLING SYSTEM - REVERSE
FLUSHING - STANDARD PROCEDURE.....7-12
COOLING SYSTEM - STANDARD
PROCEDURE, DRAINING................7-11
COOLING SYSTEM - STANDARD
PROCEDURE, REFILLING................7-11
COOLING SYSTEM 2.4L ENGINE -
DESCRIPTION.........................7-1
COOLING SYSTEM DIAGNOSIS CHART -
DIAGNOSIS AND TESTING...............7-5
COOLING SYSTEM LEAKS - DIAGNOSIS
AND TESTING.........................7-2
CORE AND OIL GALLERY PLUGS -
STANDARD PROCEDURE, ENGINE.........9-9
COVER - CLEANING, CYLINDER HEAD.....9-26
COVER - INSPECTION, CYLINDER HEAD . . . 9-26
COVER - INSTALLATION, CYLINDER
HEAD...............................9-26
COVER - REMOVAL, CYLINDER HEAD.....9-26
COVER(S) - INSTALLATION, TIMING
BELT ...............................9-53
COVER(S) - REMOVAL, TIMING BELT......9-53
CRANKSHAFT - DESCRIPTION...........9-32
CRANKSHAFT - INSPECTION.............9-34
CRANKSHAFT - INSTALLATION...........9-34
CRANKSHAFT - OPERATION.............9-33
CRANKSHAFT - REMOVAL..............9-33
CRANKSHAFT END PLAY - STANDARD
PROCEDURE.........................9-33
CRANKSHAFT OIL SEAL - FRONT -
INSTALLATION........................9-37
CRANKSHAFT OIL SEAL - FRONT -
REMOVAL...........................9-37
CRANKSHAFT OIL SEAL - REAR -
INSTALLATION........................9-39
CRANKSHAFT OIL SEAL - REAR -
REMOVAL...........................9-38
CRANKSHAFT SPROCKET -
INSTALLATION........................9-56
CRANKSHAFT SPROCKET - REMOVAL.....9-55
CROSS-OVER PIPE - INSTALLATION.......11-4
CROSS-OVER PIPE - REMOVAL..........11-4
CYLINDER BORE FITTING - STANDARD
PROCEDURE, PISTON TO...............9-30
CYLINDER BORE HONING - STANDARD
PROCEDURE.........................9-31
CYLINDER COMBUSTION PRESSURE
LEAKAGE TEST - DIAGNOSIS AND
TESTING.............................9-3
CYLINDER COMPRESSION PRESSURE
TEST - DIAGNOSIS AND TESTING.........9-3
CYLINDER HEAD - CLEANING............9-20
CYLINDER HEAD - DESCRIPTION.........9-19
CYLINDER HEAD - INSPECTION..........9-21
CYLINDER HEAD - INSTALLATION........9-21
CYLINDER HEAD - OPERATION...........9-19
CYLINDER HEAD - REMOVAL............9-20
CYLINDER HEAD COVER - CLEANING......9-26
CYLINDER HEAD COVER - INSPECTION....9-26
CYLINDER HEAD COVER -
INSTALLATION
........................9-26
CYLINDER HEAD COVER - REMOVAL
......9-26
CYLINDER HEAD GASKET - DIAGNOSIS
AND TESTING
........................9-19
CYLINDER HEAD OFF - INSTALLATION
.....9-28
CYLINDER HEAD OFF - REMOVAL
........9-27
CYLINDER HEAD ON - INSTALLATION
.....9-28
CYLINDER HEAD ON - REMOVAL
.........9-27
DAMAGED OR WORN THREADS -
STANDARD PROCEDURE, REPAIR OF
.......9-9
DAMPER - INSTALLATION, VIBRATION
.....9-43
DAMPER - REMOVAL, VIBRATION
........9-43
DAYTIME RUNNING LAMP RELAY -
DESCRIPTION
.......................8L-20
DAYTIME RUNNING LAMP RELAY -
INSTALLATION
.......................8L-21
DAYTIME RUNNING LAMP RELAY -
OPERATION
.........................8L-20DAYTIME RUNNING LAMP RELAY -
REMOVAL..........................8L-21
DESCRIPTION - OPERATION.............7-20
DESCRIPTION, BACKUP LAMP SWITCH . . . 8L-15
DESCRIPTION, BALANCE SHAFT..........9-59
DESCRIPTION, BRAKE LAMP SWITCH....8L-16
DESCRIPTION, CAMSHAFT(S)............9-23
DESCRIPTION, CATALYTIC CONVERTER....11-2
DESCRIPTION, COMBINATION FLASHER . . . 8L-19
DESCRIPTION, COOLANT RECOVERY
PRESS CONTAINER....................7-20
DESCRIPTION, COOLING SYSTEM 2.4L
ENGINE..............................7-1
DESCRIPTION, CRANKSHAFT............9-32
DESCRIPTION, CYLINDER HEAD..........9-19
DESCRIPTION, DAYTIME RUNNING
LAMP RELAY........................8L-20
DESCRIPTION, ENGINE - 2.4L.............9-3
DESCRIPTION, ENGINE BLOCK...........9-30
DESCRIPTION, ENGINE BLOCK HEATER -
2.4L................................7-20
DESCRIPTION, ENGINE COOLANT.........7-19
DESCRIPTION, ENGINE COOLANT
TEMPERATURE SENSOR................7-21
DESCRIPTION, ENGINE MOUNTING.......9-44
DESCRIPTION, EXHAUST MANIFOLD......9-53
DESCRIPTION, EXHAUST SYSTEM........11-1
DESCRIPTION, FRONT FOG LAMP RELAY . . 8L-22
DESCRIPTION, HAZARD SWITCH........8L-28
DESCRIPTION, HEADLAMP HIGH BEAM
RELAY.............................8L-33
DESCRIPTION, HEADLAMP LEVELING
MOTOR............................8L-35
DESCRIPTION, HEADLAMP LEVELING
SWITCH............................8L-37
DESCRIPTION, HEADLAMP LOW BEAM
RELAY.............................8L-39
DESCRIPTION, HEAT SHIELDS...........11-4
DESCRIPTION, HOAT COOLANT..........7-18
DESCRIPTION, HOSE CLAMPS............7-1
DESCRIPTION, INTAKE MANIFOLD........9-51
DESCRIPTION, INTAKE/EXHAUST VALVES
& SEATS ............................9-27
DESCRIPTION, LAMP BAR.............8L-65
DESCRIPTION, LAMP BAR SWITCH......8L-67
DESCRIPTION, LAMPS/LIGHTING -
EXTERIOR...........................8L-2
DESCRIPTION, LUBRICATION............9-46
DESCRIPTION, MUFFLER...............11-4
DESCRIPTION, MULTI-FUNCTION
SWITCH............................8L-46
DESCRIPTION, OIL FILTER..............9-47
DESCRIPTION, OIL PRESSURE
SENSOR/SWITCH.....................9-48
DESCRIPTION, PARK LAMP RELAY.......8L-54
DESCRIPTION, PISTON & CONNECTING
ROD................................9-40
DESCRIPTION, RADIATOR...............7-22
DESCRIPTION, RADIATOR FAN -
ELECTRIC...........................7-26
DESCRIPTION, RADIATOR PRESSURE
CAP ................................7-25
DESCRIPTION, REAR FOG LAMP RELAY . . . 8L-56
DESCRIPTION, TRAILER TOW RELAY.....8L-62
DESCRIPTION, TRAILER TOW WIRING....8L-64
DESCRIPTION, TRANS COOLER..........7-30
DESCRIPTION, WATER PUMP - 2.4L......7-27
DIAGNOSIS - DIAGNOSIS AND TESTING,
LASH ADJUSTER (TAPPET) NOISE........9-28
DIAGNOSIS - DIAGNOSIS AND TESTING,
SERPENTINE DRIVE BELT...............7-15
DIAGNOSIS - PERFORMANCE -
DIAGNOSIS AND TESTING, ENGINE........9-5
DIAGNOSIS AND TESTING, BACKUP
LAMP SWITCH......................8L-15
DIAGNOSIS AND TESTING, BRAKE LAMP
SWITCH............................8L-17
DIAGNOSIS AND TESTING, COOLING
SYSTEM DIAGNOSIS CHART
..............7-5
DIAGNOSIS AND TESTING, COOLING
SYSTEM LEAKS
........................7-2
DIAGNOSIS AND TESTING, CYLINDER
COMBUSTION PRESSURE LEAKAGE
TEST
................................9-3
DIAGNOSIS AND TESTING, CYLINDER
COMPRESSION PRESSURE TEST
..........9-3
DIAGNOSIS AND TESTING, CYLINDER
HEAD GASKET
........................9-19DIAGNOSIS AND TESTING, ENGINE........9-5
DIAGNOSIS AND TESTING, ENGINE
DIAGNOSIS - PERFORMANCE.............9-5
DIAGNOSIS AND TESTING, ENGINE
MECHANICAL.........................9-7
DIAGNOSIS AND TESTING, ENGINE OIL
LEAK INSPECTION......................9-4
DIAGNOSIS AND TESTING, ENGINE OIL
PRESSURE CHECKING.................9-46
DIAGNOSIS AND TESTING, EXHAUST
SYSTEM............................11-2
DIAGNOSIS AND TESTING, FRONT FOG
LAMP RELAY........................8L-23
DIAGNOSIS AND TESTING, HEADLAMP
HIGH BEAM RELAY...................8L-34
DIAGNOSIS AND TESTING, HEADLAMP
LEVELING SWITCH...................8L-37
DIAGNOSIS AND TESTING, HEADLAMP
LOW BEAM RELAY...................8L-40
DIAGNOSIS AND TESTING, INTAKE
MANIFOLD LEAKS.....................9-51
DIAGNOSIS AND TESTING, LAMP BAR....8L-65
DIAGNOSIS AND TESTING, LAMPS/
LIGHTING - EXTERIOR.................8L-7
DIAGNOSIS AND TESTING, LASH
ADJUSTER (TAPPET) NOISE
DIAGNOSIS..........................9-28
DIAGNOSIS AND TESTING, MULTI-
FUNCTION SWITCH...................8L-50
DIAGNOSIS AND TESTING, ON-BOARD
DIAGNOSTICS (OBD)....................7-2
DIAGNOSIS AND TESTING, PARK LAMP
RELAY.............................8L-55
DIAGNOSIS AND TESTING,
PRELIMINARY CHECKS..................7-2
DIAGNOSIS AND TESTING, RADIATOR
PRESSURE CAP.......................7-25
DIAGNOSIS AND TESTING, REAR FOG
LAMP RELAY........................8L-57
DIAGNOSIS AND TESTING, SERPENTINE
DRIVE BELT DIAGNOSIS................7-15
DIAGNOSIS AND TESTING, TRAILER
TOW RELAY.........................8L-62
DIAGNOSIS CHART - DIAGNOSIS AND
TESTING, COOLING SYSTEM.............7-5
DIAGNOSTICS (OBD) - DIAGNOSIS AND
TESTING, ON-BOARD...................7-2
DISASSEMBLY, OIL PUMP...............9-49
DRAINING COOLING SYSTEM -
STANDARD PROCEDURE................7-11
DRIVE BELT DIAGNOSIS - DIAGNOSIS
AND TESTING, SERPENTINE.............7-15
ELECTRIC - DESCRIPTION, RADIATOR
FAN ................................7-26
ELECTRIC - INSTALLATION, RADIATOR
FAN ................................7-27
ELECTRIC - OPERATION, RADIATOR FAN . . . 7-26
ELECTRIC - REMOVAL, RADIATOR FAN....7-26
END PLAY - STANDARD PROCEDURE,
CRANKSHAFT........................9-33
END-PLAY - STANDARD PROCEDURE,
CAMSHAFT..........................9-23
ENGINE - 2.4L - DESCRIPTION............9-3
ENGINE - DESCRIPTION, COOLING
SYSTEM 2.4L.........................7-1
ENGINE - DIAGNOSIS AND TESTING.......9-5
ENGINE - INSTALLATION, 2.4L . . 7-14,7-17,7-22,
7-28
ENGINE - REMOVAL, 2.4L . . . 7-14,7-16,7-22,7-27
ENGINE - SPECIFICATIONS, 2.4L.........9-13
ENGINE - STANDARD PROCEDURE,
HYDROSTATIC LOCKED..................9-9
ENGINE ASSEMBLY - INSTALLATION......9-12
ENGINE ASSEMBLY - REMOVAL..........9-12
ENGINE BLOCK - DESCRIPTION..........9-30
ENGINE BLOCK HEATER - 2.4L -
DESCRIPTION........................7-20
ENGINE BLOCK HEATER - 2.4L -
OPERATION..........................7-20
ENGINE COOLANT - DESCRIPTION
........7-19
ENGINE COOLANT TEMPERATURE
SENSOR - DESCRIPTION
...............7-21
ENGINE COOLANT TEMPERATURE
SENSOR - INSTALLATION
...............7-22
ENGINE COOLANT TEMPERATURE
SENSOR - OPERATION
.................7-21
ENGINE COOLANT TEMPERATURE
SENSOR - REMOVAL
...................7-21
2 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page

INSTALLATION, DAYTIME RUNNING
LAMP RELAY........................8L-21
INSTALLATION, ENGINE ASSEMBLY.......9-12
INSTALLATION, ENGINE COOLANT
TEMPERATURE SENSOR................7-22
INSTALLATION, EXHAUST MANIFOLD......9-53
INSTALLATION, FRONT FOG LAMP BULB . . 8L-22
INSTALLATION, FRONT FOG LAMP
RELAY.............................8L-24
INSTALLATION, FRONT FOG LAMP UNIT . . 8L-25
INSTALLATION, FRONT LAMP BULB......8L-27
INSTALLATION, FRONT LAMP UNIT......8L-28
INSTALLATION, FRONT MOUNT..........9-44
INSTALLATION, FRONT POSITION LAMP
BULB..............................8L-28
INSTALLATION, HAZARD SWITCH........8L-30
INSTALLATION, HEADLAMP BULB.......8L-32
INSTALLATION, HEADLAMP HIGH BEAM
RELAY.............................8L-35
INSTALLATION, HEADLAMP LEVELING
MOTOR............................8L-36
INSTALLATION, HEADLAMP LEVELING
SWITCH............................8L-38
INSTALLATION, HEADLAMP LOW BEAM
RELAY.............................8L-41
INSTALLATION, HEADLAMP UNIT........8L-42
INSTALLATION, HYDRAULIC LIFTERS......9-29
INSTALLATION, INTAKE MANIFOLD........9-52
INSTALLATION, LAMP.................8L-66
INSTALLATION, LAMP BAR.............8L-66
INSTALLATION, LAMP BAR SWITCH......8L-67
INSTALLATION, LICENSE PLATE LAMP
BULB..............................8L-45
INSTALLATION, LICENSE PLATE LAMP
UNIT..............................8L-46
INSTALLATION, LOWER BALL JOINT.......2-5
INSTALLATION, LOWER CONTROL ARM
BUSHING.............................2-3
INSTALLATION, LOWER SUSPENSION
ARM BUSHING........................2-8
INSTALLATION, MUFFLER...............11-5
INSTALLATION, MULTI-FUNCTION
SWITCH............................8L-53
INSTALLATION, OIL FILTER..............9-47
INSTALLATION, OIL PAN................9-48
INSTALLATION, OIL PUMP..............9-50
INSTALLATION, PARK LAMP RELAY......8L-56
INSTALLATION, PISTON & CONNECTING
ROD................................9-41
INSTALLATION, RADIATOR..............7-24
INSTALLATION, RADIATOR FAN -
ELECTRIC...........................7-27
INSTALLATION, REAR FOG LAMP RELAY . . 8L-58
INSTALLATION, REAR LAMP BULB.......8L-59
INSTALLATION, REAR LAMP UNIT.......8L-60
INSTALLATION, REAR MOUNT...........9-45
INSTALLATION, REPEATER LAMP BULB . . . 8L-60
INSTALLATION, REPEATER LAMP UNIT . . . 8L-61
INSTALLATION, RHD....................5-1
INSTALLATION, ROCKER ARMS..........9-30
INSTALLATION, STRUCTURAL COLLAR....9-44
INSTALLATION, TIMING BELT............9-56
INSTALLATION, TIMING BELT COVER(S) . . . 9-53
INSTALLATION, TIMING BELT
TENSIONER & PULLEY.................9-59
INSTALLATION, TRAILER TOW
CONNECTOR........................8L-61
INSTALLATION, TRAILER TOW RELAY....8L-63
INSTALLATION, UPPER BALL JOINT........2-6
INSTALLATION, UPPER CONTROL ARM
BUSHINGS............................2-4
INSTALLATION, UPPER SUSPENSION
ARM BUSHING........................2-8
INSTALLATION, VIBRATION DAMPER......9-43
INTAKE MANIFOLD - DESCRIPTION.......9-51
INTAKE MANIFOLD - INSPECTION........9-52
INTAKE MANIFOLD - INSTALLATION.......9-52
INTAKE MANIFOLD - OPERATION.........9-51
INTAKE MANIFOLD - REMOVAL..........9-52
INTAKE MANIFOLD LEAKS - DIAGNOSIS
AND TESTING........................9-51
INTAKE/EXHAUST VALVES & SEATS -
CLEANING
...........................9-27
INTAKE/EXHAUST VALVES & SEATS -
DESCRIPTION
........................9-27
JOINT - INSTALLATION, LOWER BALL
......2-5
JOINT - INSTALLATION, UPPER BALL
......2-6
JOINT - REMOVAL, LOWER BALL
..........2-5JOINT - REMOVAL, UPPER BALL..........2-6
LAMP - INSTALLATION................8L-66
LAMP - REMOVAL....................8L-66
LAMP BAR - DESCRIPTION.............8L-65
LAMP BAR - DIAGNOSIS AND TESTING . . . 8L-65
LAMP BAR - INSTALLATION............8L-66
LAMP BAR - OPERATION..............8L-65
LAMP BAR - REMOVAL................8L-65
LAMP BAR AIMING - STANDARD
PROCEDURE........................8L-65
LAMP BAR SWITCH - DESCRIPTION.....8L-67
LAMP BAR SWITCH - INSTALLATION.....8L-67
LAMP BAR SWITCH - REMOVAL.........8L-67
LAMP BULB - INSTALLATION, CENTER
HIGH MOUNTED STOP................8L-19
LAMP BULB - INSTALLATION, FRONT....8L-27
LAMP BULB - INSTALLATION, FRONT
FOG ...............................8L-22
LAMP BULB - INSTALLATION, FRONT
POSITION..........................8L-28
LAMP BULB - INSTALLATION, LICENSE
PLATE .............................8L-45
LAMP BULB - INSTALLATION, REAR.....8L-59
LAMP BULB - INSTALLATION, REPEATER . . 8L-60
LAMP BULB - REMOVAL, CENTER HIGH
MOUNTED STOP.....................8L-18
LAMP BULB - REMOVAL, FRONT........8L-27
LAMP BULB - REMOVAL, FRONT FOG....8L-21
LAMP BULB - REMOVAL, FRONT
POSITION..........................8L-28
LAMP BULB - REMOVAL, LICENSE
PLATE .............................8L-44
LAMP BULB - REMOVAL, REAR.........8L-59
LAMP BULB - REMOVAL, REPEATER.....8L-60
LAMP RELAY - DESCRIPTION, DAYTIME
RUNNING...........................8L-20
LAMP RELAY - DESCRIPTION, FRONT
FOG ...............................8L-22
LAMP RELAY - DESCRIPTION, PARK.....8L-54
LAMP RELAY - DESCRIPTION, REAR FOG . 8L-56
LAMP RELAY - DIAGNOSIS AND
TESTING, FRONT FOG.................8L-23
LAMP RELAY - DIAGNOSIS AND
TESTING, PARK......................8L-55
LAMP RELAY - DIAGNOSIS AND
TESTING, REAR FOG..................8L-57
LAMP RELAY - INSTALLATION, DAYTIME
RUNNING...........................8L-21
LAMP RELAY - INSTALLATION, FRONT
FOG ...............................8L-24
LAMP RELAY - INSTALLATION, PARK.....8L-56
LAMP RELAY - INSTALLATION, REAR
FOG ...............................8L-58
LAMP RELAY - OPERATION, DAYTIME
RUNNING...........................8L-20
LAMP RELAY - OPERATION, FRONT FOG . . 8L-22
LAMP RELAY - OPERATION, PARK.......8L-54
LAMP RELAY - OPERATION, REAR FOG . . . 8L-57
LAMP RELAY - REMOVAL, DAYTIME
RUNNING...........................8L-21
LAMP RELAY - REMOVAL, FRONT FOG . . . 8L-24
LAMP RELAY - REMOVAL, PARK........8L-55
LAMP RELAY - REMOVAL, REAR FOG....8L-58
LAMP SWITCH - DESCRIPTION, BACKUP . . 8L-15
LAMP SWITCH - DESCRIPTION, BRAKE . . . 8L-16
LAMP SWITCH - DIAGNOSIS AND
TESTING, BACKUP....................8L-15
LAMP SWITCH - DIAGNOSIS AND
TESTING, BRAKE.....................8L-17
LAMP SWITCH - INSTALLATION, BRAKE . . 8L-18
LAMP SWITCH - OPERATION, BACKUP . . . 8L-15
LAMP SWITCH - OPERATION, BRAKE.....8L-16
LAMP SWITCH - REMOVAL, BRAKE......8L-17
LAMP UNIT - ADJUSTMENT, FRONT FOG . . 8L-25
LAMP UNIT - INSTALLATION, CENTER
HIGH MOUNTED STOP................8L-19
LAMP UNIT - INSTALLATION, FRONT.....8L-28
LAMP UNIT - INSTALLATION, FRONT
FOG ...............................8L-25
LAMP UNIT - INSTALLATION, LICENSE
PLATE .............................8L-46
LAMP UNIT - INSTALLATION, REAR......8L-60
LAMP UNIT - INSTALLATION, REPEATER
. . 8L-61
LAMP UNIT - REMOVAL, CENTER HIGH
MOUNTED STOP
.....................8L-19
LAMP UNIT - REMOVAL, FRONT
.........8L-27
LAMP UNIT - REMOVAL, FRONT FOG
.....8L-24
LAMP UNIT - REMOVAL, LICENSE PLATE
. . 8L-45LAMP UNIT - REMOVAL, REAR..........8L-59
LAMP UNIT - REMOVAL, REPEATER......8L-61
LAMPS/LIGHTING - EXTERIOR -
DESCRIPTION........................8L-2
LAMPS/LIGHTING - EXTERIOR -
DIAGNOSIS AND TESTING..............8L-7
LAMPS/LIGHTING - EXTERIOR -
OPERATION..........................8L-5
LAMPS/LIGHTING - EXTERIOR -
SPECIFICATIONS.....................8L-15
LASH ADJUSTER (TAPPET) NOISE
DIAGNOSIS - DIAGNOSIS AND
TESTING............................9-28
LEAK INSPECTION - DIAGNOSIS AND
TESTING, ENGINE OIL...................9-4
LEAKAGE TEST - DIAGNOSIS AND
TESTING, CYLINDER COMBUSTION
PRESSURE...........................9-3
LEAKS - DIAGNOSIS AND TESTING,
COOLING SYSTEM.....................7-2
LEAKS - DIAGNOSIS AND TESTING,
INTAKE MANIFOLD....................9-51
LEVEL CHECK, STANDARD PROCEDURE
- ENGINE OIL........................9-47
LEVELING MOTOR - DESCRIPTION,
HEADLAMP.........................8L-35
LEVELING MOTOR - INSTALLATION,
HEADLAMP.........................8L-36
LEVELING MOTOR - OPERATION,
HEADLAMP.........................8L-36
LEVELING MOTOR - REMOVAL,
HEADLAMP.........................8L-36
LEVELING SWITCH - DESCRIPTION,
HEADLAMP...........................8L-37
LEVELING SWITCH - DIAGNOSIS AND
TESTING, HEADLAMP.................8L-37
LEVELING SWITCH - INSTALLATION,
HEADLAMP.........................8L-38
LEVELING SWITCH - OPERATION,
HEADLAMP.........................8L-37
LEVELING SWITCH - REMOVAL,
HEADLAMP.........................8L-38
LICENSE PLATE LAMP BULB -
INSTALLATION.......................8L-45
LICENSE PLATE LAMP BULB - REMOVAL . . 8L-44
LICENSE PLATE LAMP UNIT -
INSTALLATION.......................8L-46
LICENSE PLATE LAMP UNIT - REMOVAL . . 8L-45
LIFTERS - INSTALLATION, HYDRAULIC....9-29
LIFTERS - REMOVAL, HYDRAULIC........9-29
LOCKED ENGINE - STANDARD
PROCEDURE, HYDROSTATIC..............9-9
LOW BEAM RELAY - DESCRIPTION,
HEADLAMP.........................8L-39
LOW BEAM RELAY - DIAGNOSIS AND
TESTING, HEADLAMP.................8L-40
LOW BEAM RELAY - INSTALLATION,
HEADLAMP.........................8L-41
LOW BEAM RELAY - OPERATION,
HEADLAMP.........................8L-39
LOW BEAM RELAY - REMOVAL,
HEADLAMP.........................8L-40
LOWER BALL JOINT - INSTALLATION......2-5
LOWER BALL JOINT - REMOVAL..........2-5
LOWER CONTROL ARM BUSHING -
INSTALLATION.........................2-3
LOWER CONTROL ARM BUSHING -
REMOVAL............................2-2
LOWER SUSPENSION ARM BUSHING -
INSTALLATION.........................2-8
LOWER SUSPENSION ARM BUSHING -
REMOVAL............................2-7
LUBRICATION - DESCRIPTION...........9-46
LUBRICATION - OPERATION
.............9-46
MAIN BEARING - FITTING - STANDARD
PROCEDURE
.........................9-35
MANIFOLD - CLEANING, EXHAUST
........9-53
MANIFOLD - DESCRIPTION, EXHAUST
.....9-53
MANIFOLD - DESCRIPTION, INTAKE
.......9-51
MANIFOLD - INSPECTION, EXHAUST
......9-53
MANIFOLD - INSPECTION, INTAKE
........9-52
MANIFOLD - INSTALLATION, EXHAUST
....9-53
MANIFOLD - INSTALLATION, INTAKE
......9-52
MANIFOLD - OPERATION, EXHAUST
.......9-53
MANIFOLD - OPERATION, INTAKE
........9-51
MANIFOLD - REMOVAL, EXHAUST
........9-53
MANIFOLD - REMOVAL, INTAKE
..........9-52
4 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page

MANIFOLD LEAKS - DIAGNOSIS AND
TESTING, INTAKE.....................9-51
MEASURING BEARING CLEARANCE
USING PLASTIGAGE - STANDARD
PROCEDURE.........................9-11
MECHANICAL - DIAGNOSIS AND
TESTING, ENGINE......................9-7
MOTOR - DESCRIPTION, HEADLAMP
LEVELING..........................8L-35
MOTOR - INSTALLATION, HEADLAMP
LEVELING..........................8L-36
MOTOR - OPERATION, HEADLAMP
LEVELING..........................8L-36
MOTOR - REMOVAL, HEADLAMP
LEVELING..........................8L-36
MOUNT - INSTALLATION, FRONT.........9-44
MOUNT - INSTALLATION, REAR..........9-45
MOUNT - REMOVAL, FRONT.............9-44
MOUNT - REMOVAL, REAR..............9-45
MOUNTED STOP LAMP BULB -
INSTALLATION, CENTER HIGH..........8L-19
MOUNTED STOP LAMP BULB -
REMOVAL, CENTER HIGH..............8L-18
MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER HIGH..........8L-19
MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER HIGH..............8L-19
MOUNTING - DESCRIPTION, ENGINE......9-44
MUFFLER - DESCRIPTION...............11-4
MUFFLER - INSTALLATION..............11-5
MUFFLER - REMOVAL..................11-4
MULTI-FUNCTION SWITCH -
DESCRIPTION.......................8L-46
MULTI-FUNCTION SWITCH - DIAGNOSIS
AND TESTING.......................8L-50
MULTI-FUNCTION SWITCH -
INSTALLATION.......................8L-53
MULTI-FUNCTION SWITCH - OPERATION . . 8L-48
MULTI-FUNCTION SWITCH - REMOVAL . . . 8L-53
NOISE DIAGNOSIS - DIAGNOSIS AND
TESTING, LASH ADJUSTER (TAPPET)......9-28
OFF - INSTALLATION, CYLINDER HEAD....9-28
OFF - REMOVAL, CYLINDER HEAD........9-27
OIL AND FILTER CHANGE - STANDARD
PROCEDURE, ENGINE..................9-47
OIL FILTER - DESCRIPTION.............9-47
OIL FILTER - INSTALLATION.............9-47
OIL FILTER - REMOVAL.................9-47
OIL GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE..............9-9
OIL LEAK INSPECTION - DIAGNOSIS
AND TESTING, ENGINE..................9-4
OIL LEVEL CHECK, STANDARD
PROCEDURE - ENGINE.................9-47
OIL PAN - INSTALLATION...............9-48
OIL PAN - REMOVAL...................9-48
OIL PRESSURE CHECKING - DIAGNOSIS
AND TESTING, ENGINE.................9-46
OIL PRESSURE SENSOR/SWITCH -
DESCRIPTION........................9-48
OIL PRESSURE SENSOR/SWITCH -
OPERATION..........................9-48
OIL PUMP - ASSEMBLY................9-50
OIL PUMP - CLEANING.................9-49
OIL PUMP - DISASSEMBLY.............9-49
OIL PUMP - INSPECTION...............9-50
OIL PUMP - INSTALLATION.............9-50
OIL PUMP - REMOVAL.................9-49
OIL SEAL - FRONT - INSTALLATION,
CRANKSHAFT........................9-37
OIL SEAL - FRONT - REMOVAL,
CRANKSHAFT........................9-37
OIL SEAL - REAR - INSTALLATION,
CRANKSHAFT........................9-39
OIL SEAL - REAR - REMOVAL,
CRANKSHAFT........................9-38
OIL SEAL(S) - INSTALLATION,
CAMSHAFT..........................9-22
OIL SEAL(S) - REMOVAL, CAMSHAFT.....9-22
ON-BOARD DIAGNOSTICS (OBD) -
DIAGNOSIS AND TESTING...............7-2
OPERATION, BACKUP LAMP SWITCH.....8L-15
OPERATION, BALANCE SHAFT
...........9-59
OPERATION, BRAKE LAMP SWITCH
......8L-16
OPERATION, CAMSHAFT(S)
.............9-23
OPERATION, COMBINATION FLASHER
....8L-19
OPERATION, COOLANT RECOVERY
PRESS CONTAINER
....................7-20OPERATION, COOLING SYSTEM...........7-2
OPERATION, CRANKSHAFT..............9-33
OPERATION, CYLINDER HEAD...........9-19
OPERATION, DAYTIME RUNNING LAMP
RELAY.............................8L-20
OPERATION, DESCRIPTION..............7-20
OPERATION, ENGINE BLOCK HEATER -
2.4L................................7-20
OPERATION, ENGINE COOLANT
TEMPERATURE SENSOR................7-21
OPERATION, EXHAUST MANIFOLD........9-53
OPERATION, FRONT FOG LAMP RELAY . . . 8L-22
OPERATION, HAZARD SWITCH..........8L-29
OPERATION, HEADLAMP HIGH BEAM
RELAY.............................8L-33
OPERATION, HEADLAMP LEVELING
MOTOR............................8L-36
OPERATION, HEADLAMP LEVELING
SWITCH............................8L-37
OPERATION, HEADLAMP LOW BEAM
RELAY.............................8L-39
OPERATION, HOSE CLAMPS..............7-2
OPERATION, INTAKE MANIFOLD..........9-51
OPERATION, LAMP BAR...............8L-65
OPERATION, LAMPS/LIGHTING -
EXTERIOR...........................8L-5
OPERATION, LUBRICATION..............9-46
OPERATION, MULTI-FUNCTION SWITCH . . . 8L-48
OPERATION, OIL PRESSURE SENSOR/
SWITCH..............................9-48
OPERATION, PARK LAMP RELAY........8L-54
OPERATION, PISTON & CONNECTING
ROD................................9-40
OPERATION, RADIATOR FAN - ELECTRIC . . . 7-26
OPERATION, RADIATOR PRESSURE CAP . . . 7-25
OPERATION, REAR FOG LAMP RELAY....8L-57
OPERATION, TRAILER TOW RELAY.......8L-62
OPERATION, WATER PUMP - 2.4L........7-27
PAN - INSTALLATION, OIL...............9-48
PAN - REMOVAL, OIL..................9-48
PARK LAMP RELAY - DESCRIPTION......8L-54
PARK LAMP RELAY - DIAGNOSIS AND
TESTING...........................8L-55
PARK LAMP RELAY - INSTALLATION.....8L-56
PARK LAMP RELAY - OPERATION.......8L-54
PARK LAMP RELAY - REMOVAL.........8L-55
PERFORMANCE - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS............9-5
PIPE - INSTALLATION, CROSS-OVER......11-4
PIPE - REMOVAL, CROSS-OVER..........11-4
PISTON & CONNECTING ROD -
DESCRIPTION........................9-40
PISTON & CONNECTING ROD -
INSTALLATION........................9-41
PISTON & CONNECTING ROD -
OPERATION..........................9-40
PISTON & CONNECTING ROD -
REMOVAL...........................9-40
PISTON RING, FITTING.................9-42
PISTON TO CYLINDER BORE FITTING -
STANDARD PROCEDURE................9-30
PLASTIGAGE - STANDARD PROCEDURE,
MEASURING BEARING CLEARANCE
USING..............................9-11
PLATE LAMP BULB - INSTALLATION,
LICENSE...........................8L-45
PLATE LAMP BULB - REMOVAL,
LICENSE...........................8L-44
PLATE LAMP UNIT - INSTALLATION,
LICENSE...........................8L-46
PLATE LAMP UNIT - REMOVAL, LICENSE . . 8L-45
PLAY - STANDARD PROCEDURE,
CRANKSHAFT END....................9-33
PLUGS - STANDARD PROCEDURE,
ENGINE CORE AND OIL GALLERY.........9-9
POSITION LAMP BULB - INSTALLATION,
FRONT.............................8L-28
POSITION LAMP BULB - REMOVAL,
FRONT
.............................8L-28
PRELIMINARY CHECKS - DIAGNOSIS
AND TESTING
.........................7-2
PREPARATION - STANDARD
PROCEDURE, ENGINE GASKET
SURFACE
............................9-11
PRESS CONTAINER - DESCRIPTION,
COOLANT RECOVERY
..................7-20
PRESS CONTAINER - OPERATION,
COOLANT RECOVERY
..................7-20PRESSURE CAP - CLEANING, RADIATOR . . . 7-25
PRESSURE CAP - DESCRIPTION,
RADIATOR...........................7-25
PRESSURE CAP - DIAGNOSIS AND
TESTING, RADIATOR...................7-25
PRESSURE CAP - INSPECTION,
RADIATOR...........................7-25
PRESSURE CAP - OPERATION,
RADIATOR...........................7-25
PRESSURE CHECKING - DIAGNOSIS AND
TESTING, ENGINE OIL..................9-46
PRESSURE LEAKAGE TEST - DIAGNOSIS
AND TESTING, CYLINDER
COMBUSTION.........................9-3
PRESSURE SENSOR/SWITCH -
DESCRIPTION, OIL....................9-48
PRESSURE SENSOR/SWITCH -
OPERATION, OIL......................9-48
PRESSURE TEST - DIAGNOSIS AND
TESTING, CYLINDER COMPRESSION.......9-3
PULLEY - INSTALLATION, TIMING BELT
TENSIONER..........................9-59
PULLEY - REMOVAL, TIMING BELT
TENSIONER..........................9-59
PUMP - 2.4L - DESCRIPTION, WATER.....7-27
PUMP - 2.4L - INSPECTION, WATER......7-28
PUMP - 2.4L - OPERATION, WATER.......7-27
PUMP - ASSEMBLY, OIL................9-50
PUMP - CLEANING, OIL................9-49
PUMP - DISASSEMBLY, OIL.............9-49
PUMP - INSPECTION, OIL...............9-50
PUMP - INSTALLATION, OIL.............9-50
PUMP - REMOVAL, OIL.................9-49
RADIATOR - CLEANING.................7-24
RADIATOR - DESCRIPTION..............7-22
RADIATOR - INSPECTION...............7-24
RADIATOR - INSTALLATION.............7-24
RADIATOR - REMOVAL.................7-22
RADIATOR FAN - ELECTRIC -
DESCRIPTION........................7-26
RADIATOR FAN - ELECTRIC -
INSTALLATION........................7-27
RADIATOR FAN - ELECTRIC -
OPERATION..........................7-26
RADIATOR FAN - ELECTRIC - REMOVAL . . . 7-26
RADIATOR PRESSURE CAP - CLEANING . . . 7-25
RADIATOR PRESSURE CAP -
DESCRIPTION........................7-25
RADIATOR PRESSURE CAP - DIAGNOSIS
AND TESTING........................7-25
RADIATOR PRESSURE CAP -
INSPECTION.........................7-25
RADIATOR PRESSURE CAP - OPERATION . . 7-25
REAR - INSTALLATION, CRANKSHAFT
OIL SEAL............................9-39
REAR - REMOVAL, CRANKSHAFT OIL
SEAL...............................9-38
REAR FOG LAMP RELAY - DESCRIPTION . . 8L-56
REAR FOG LAMP RELAY - DIAGNOSIS
AND TESTING.......................8L-57
REAR FOG LAMP RELAY -
INSTALLATION.......................8L-58
REAR FOG LAMP RELAY - OPERATION . . . 8L-57
REAR FOG LAMP RELAY - REMOVAL.....8L-58
REAR LAMP BULB - INSTALLATION......8L-59
REAR LAMP BULB - REMOVAL..........8L-59
REAR LAMP UNIT - INSTALLATION......8L-60
REAR LAMP UNIT - REMOVAL..........8L-59
REAR MOUNT - INSTALLATION..........9-45
REAR MOUNT - REMOVAL..............9-45
REAR SUSPENSION, SPECIAL TOOLS......2-6
RECOVERY PRESS CONTAINER -
DESCRIPTION, COOLANT...............7-20
RECOVERY PRESS CONTAINER -
OPERATION, COOLANT.................7-20
REFILLING COOLING SYSTEM -
STANDARD PROCEDURE................7-11
RELAY - DESCRIPTION, DAYTIME
RUNNING LAMP.....................8L-20
RELAY - DESCRIPTION, FRONT FOG
LAMP..............................8L-22
RELAY - DESCRIPTION, HEADLAMP
HIGH BEAM
.........................8L-33
RELAY - DESCRIPTION, HEADLAMP LOW
BEAM
..............................8L-39
RELAY - DESCRIPTION, PARK LAMP
.....8L-54
RELAY - DESCRIPTION, REAR FOG LAMP
. 8L-56
RELAY - DESCRIPTION, TRAILER TOW
....8L-62
KJINDEX 5
Description Group-Page Description Group-Page Description Group-Page

RELAY - DIAGNOSIS AND TESTING,
FRONT FOG LAMP....................8L-23
RELAY - DIAGNOSIS AND TESTING,
HEADLAMP HIGH BEAM...............8L-34
RELAY - DIAGNOSIS AND TESTING,
HEADLAMP LOW BEAM...............8L-40
RELAY - DIAGNOSIS AND TESTING,
PARK LAMP.........................8L-55
RELAY - DIAGNOSIS AND TESTING,
REAR FOG LAMP.....................8L-57
RELAY - DIAGNOSIS AND TESTING,
TRAILER TOW.......................8L-62
RELAY - INSTALLATION, DAYTIME
RUNNING LAMP.....................8L-21
RELAY - INSTALLATION, FRONT FOG
LAMP..............................8L-24
RELAY - INSTALLATION, HEADLAMP
HIGH BEAM.........................8L-35
RELAY - INSTALLATION, HEADLAMP
LOW BEAM.........................8L-41
RELAY - INSTALLATION, PARK LAMP.....8L-56
RELAY - INSTALLATION, REAR FOG
LAMP..............................8L-58
RELAY - INSTALLATION, TRAILER TOW . . . 8L-63
RELAY - OPERATION, DAYTIME
RUNNING LAMP.....................8L-20
RELAY - OPERATION, FRONT FOG LAMP . . 8L-22
RELAY - OPERATION, HEADLAMP HIGH
BEAM..............................8L-33
RELAY - OPERATION, HEADLAMP LOW
BEAM..............................8L-39
RELAY - OPERATION, PARK LAMP.......8L-54
RELAY - OPERATION, REAR FOG LAMP . . . 8L-57
RELAY - OPERATION, TRAILER TOW.....8L-62
RELAY - REMOVAL, DAYTIME RUNNING
LAMP..............................8L-21
RELAY - REMOVAL, FRONT FOG LAMP . . . 8L-24
RELAY - REMOVAL, HEADLAMP HIGH
BEAM..............................8L-34
RELAY - REMOVAL, HEADLAMP LOW
BEAM..............................8L-40
RELAY - REMOVAL, PARK LAMP........8L-55
RELAY - REMOVAL, REAR FOG LAMP....8L-58
RELAY - REMOVAL, TRAILER TOW.......8L-63
REMOVAL - CLEANING.................9-55
REMOVAL - INSPECTION...............9-28
REMOVAL, 2.4L.......................7-20
REMOVAL, 2.4L.......................9-19
REMOVAL, 2.4L ENGINE....7-14,7-16,7-22,7-27
REMOVAL, BALANCE SHAFT.............9-60
REMOVAL, BALANCE SHAFT CARRIER.....9-64
REMOVAL, BALANCE SHAFT CHAIN.......9-64
REMOVAL, BRAKE LAMP SWITCH.......8L-17
REMOVAL, CAMSHAFT OIL SEAL(S).......9-22
REMOVAL, CAMSHAFT(S)...............9-24
REMOVAL, CATALYTIC CONVERTER.......11-2
REMOVAL, CENTER HIGH MOUNTED
STOP LAMP BULB....................8L-18
REMOVAL, CENTER HIGH MOUNTED
STOP LAMP UNIT....................8L-19
REMOVAL, CLEVIS BRACKET BUSHING.....2-2
REMOVAL, CRANKSHAFT...............9-33
REMOVAL, CRANKSHAFT OIL SEAL -
FRONT..............................9-37
REMOVAL, CRANKSHAFT OIL SEAL -
REAR...............................9-38
REMOVAL, CRANKSHAFT SPROCKET......9-55
REMOVAL, CROSS-OVER PIPE...........11-4
REMOVAL, CYLINDER HEAD.............9-20
REMOVAL, CYLINDER HEAD COVER.......9-26
REMOVAL, CYLINDER HEAD OFF.........9-27
REMOVAL, CYLINDER HEAD ON..........9-27
REMOVAL, DAYTIME RUNNING LAMP
RELAY.............................8L-21
REMOVAL, ENGINE ASSEMBLY...........9-12
REMOVAL, ENGINE COOLANT
TEMPERATURE SENSOR................7-21
REMOVAL, EXHAUST MANIFOLD.........9-53
REMOVAL, FRONT FOG LAMP BULB......8L-21
REMOVAL, FRONT FOG LAMP RELAY.....8L-24
REMOVAL, FRONT FOG LAMP UNIT......8L-24
REMOVAL, FRONT LAMP BULB.........8L-27
REMOVAL, FRONT LAMP UNIT
..........8L-27
REMOVAL, FRONT MOUNT
..............9-44
REMOVAL, FRONT POSITION LAMP
BULB
..............................8L-28
REMOVAL, HAZARD SWITCH
...........8L-29
REMOVAL, HEADLAMP BULB
...........8L-30REMOVAL, HEADLAMP HIGH BEAM
RELAY.............................8L-34
REMOVAL, HEADLAMP LEVELING
MOTOR............................8L-36
REMOVAL, HEADLAMP LEVELING
SWITCH............................8L-38
REMOVAL, HEADLAMP LOW BEAM
RELAY.............................8L-40
REMOVAL, HEADLAMP UNIT...........8L-41
REMOVAL, HYDRAULIC LIFTERS.........9-29
REMOVAL, INTAKE MANIFOLD...........9-52
REMOVAL, LAMP....................8L-66
REMOVAL, LAMP BAR................8L-65
REMOVAL, LAMP BAR SWITCH.........8L-67
REMOVAL, LICENSE PLATE LAMP BULB . . 8L-44
REMOVAL, LICENSE PLATE LAMP UNIT . . . 8L-45
REMOVAL, LOWER BALL JOINT...........2-5
REMOVAL, LOWER CONTROL ARM
BUSHING.............................2-2
REMOVAL, LOWER SUSPENSION ARM
BUSHING.............................2-7
REMOVAL, MUFFLER...................11-4
REMOVAL, MULTI-FUNCTION SWITCH....8L-53
REMOVAL, OIL FILTER.................9-47
REMOVAL, OIL PAN...................9-48
REMOVAL, OIL PUMP..................9-49
REMOVAL, PARK LAMP RELAY..........8L-55
REMOVAL, PISTON & CONNECTING ROD . . . 9-40
REMOVAL, RADIATOR..................7-22
REMOVAL, RADIATOR FAN - ELECTRIC....7-26
REMOVAL, REAR FOG LAMP RELAY......8L-58
REMOVAL, REAR LAMP BULB..........8L-59
REMOVAL, REAR LAMP UNIT...........8L-59
REMOVAL, REAR MOUNT...............9-45
REMOVAL, REPEATER LAMP BULB.......8L-60
REMOVAL, REPEATER LAMP UNIT.......8L-61
REMOVAL, RHD........................5-1
REMOVAL, ROCKER ARMS..............9-29
REMOVAL, STRUCTURAL COLLAR........9-44
REMOVAL, TIMING BELT................9-55
REMOVAL, TIMING BELT COVER(S).......9-53
REMOVAL, TIMING BELT TENSIONER &
PULLEY.............................9-59
REMOVAL, TRAILER TOW CONNECTOR . . . 8L-61
REMOVAL, TRAILER TOW RELAY........8L-63
REMOVAL, UPPER BALL JOINT...........2-6
REMOVAL, UPPER CONTROL ARM
BUSHINGS............................2-3
REMOVAL, UPPER SUSPENSION ARM
BUSHING.............................2-7
REMOVAL, VIBRATION DAMPER..........9-43
REPAIR OF DAMAGED OR WORN
THREADS - STANDARD PROCEDURE.......9-9
REPEATER LAMP BULB - INSTALLATION . . 8L-60
REPEATER LAMP BULB - REMOVAL......8L-60
REPEATER LAMP UNIT - INSTALLATION . . 8L-61
REPEATER LAMP UNIT - REMOVAL......8L-61
REVERSE FLUSHING - STANDARD
PROCEDURE, COOLING SYSTEM.........7-12
RHD - INSTALLATION...................5-1
RHD - REMOVAL.......................5-1
RING, FITTING - PISTON................9-42
ROCKER ARMS - INSPECTION...........9-30
ROCKER ARMS - INSTALLATION.........9-30
ROCKER ARMS - REMOVAL.............9-29
ROD - DESCRIPTION, PISTON &
CONNECTING.........................9-40
ROD - INSTALLATION, PISTON &
CONNECTING.........................9-41
ROD - OPERATION, PISTON &
CONNECTING.........................9-40
ROD - REMOVAL, PISTON &
CONNECTING.........................9-40
ROD, FITTING - CONNECTING............9-32
RUNNING LAMP RELAY - DESCRIPTION,
DAYTIME...........................8L-20
RUNNING LAMP RELAY - INSTALLATION,
DAYTIME...........................8L-21
RUNNING LAMP RELAY - OPERATION,
DAYTIME
...........................8L-20
RUNNING LAMP RELAY - REMOVAL,
DAYTIME
...........................8L-21
SEAL - FRONT - INSTALLATION,
CRANKSHAFT OIL
.....................9-37
SEAL - FRONT - REMOVAL,
CRANKSHAFT OIL
.....................9-37
SEAL - REAR - INSTALLATION,
CRANKSHAFT OIL
.....................9-39SEAL - REAR - REMOVAL, CRANKSHAFT
OIL ................................9-38
SEALERS - STANDARD PROCEDURE,
FORM-IN-PLACE GASKETS..............9-10
SEAL(S) - INSTALLATION, CAMSHAFT
OIL ................................9-22
SEAL(S) - REMOVAL, CAMSHAFT OIL.....9-22
SEATS - CLEANING, INTAKE/EXHAUST
VALVES .............................9-27
SEATS - DESCRIPTION, INTAKE/
EXHAUST VALVES.....................9-27
SENSOR - DESCRIPTION, ENGINE
COOLANT TEMPERATURE...............7-21
SENSOR - INSTALLATION, ENGINE
COOLANT TEMPERATURE...............7-22
SENSOR - OPERATION, ENGINE
COOLANT TEMPERATURE...............7-21
SENSOR - REMOVAL, ENGINE COOLANT
TEMPERATURE.......................7-21
SENSOR/SWITCH - DESCRIPTION, OIL
PRESSURE..........................9-48
SENSOR/SWITCH - OPERATION, OIL
PRESSURE..........................9-48
SERPENTINE DRIVE BELT DIAGNOSIS -
DIAGNOSIS AND TESTING..............7-15
SHAFT - DESCRIPTION, BALANCE........9-59
SHAFT - OPERATION, BALANCE..........9-59
SHAFT - REMOVAL, BALANCE...........9-60
SHAFT CARRIER - INSTALLATION,
BALANCE............................9-64
SHAFT CARRIER - REMOVAL, BALANCE....9-64
SHAFT CHAIN - INSTALLATION,
BALANCE............................9-64
SHAFT CHAIN - REMOVAL, BALANCE......9-64
SHAFT TIMING, INSTALLATION -
BALANCE............................9-61
SHIELDS - DESCRIPTION, HEAT..........11-4
SPECIAL TOOLS - 2.4L ENGINE..........9-17
SPECIAL TOOLS - COOLING.............7-13
SPECIAL TOOLS - FRONT SUSPENSION.....2-1
SPECIAL TOOLS - REAR SUSPENSION......2-6
SPECIFICATIONS - TORQUE.............7-13
SPECIFICATIONS, 2.4L ENGINE...........9-13
SPECIFICATIONS, LAMPS/LIGHTING -
EXTERIOR..........................8L-15
SPECIFICATIONS, TORQUE..............9-16
SPROCKET - INSTALLATION,
CRANKSHAFT........................9-56
SPROCKET - REMOVAL, CRANKSHAFT.....9-55
STANDARD PROCEDURE - CLEANING.....9-31
STANDARD PROCEDURE - ENGINE OIL
LEVEL CHECK........................9-47
STANDARD PROCEDURE - INSPECTION....9-32
STANDARD PROCEDURE, CAMSHAFT
END-PLAY...........................9-23
STANDARD PROCEDURE, COOLING
SYSTEM - REVERSE FLUSHING..........7-12
STANDARD PROCEDURE, CRANKSHAFT
END PLAY ...........................9-33
STANDARD PROCEDURE, CYLINDER
BORE HONING........................9-31
STANDARD PROCEDURE, DRAINING
COOLING SYSTEM....................7-11
STANDARD PROCEDURE, ENGINE CORE
AND OIL GALLERY PLUGS...............9-9
STANDARD PROCEDURE, ENGINE
GASKET SURFACE PREPARATION.........9-11
STANDARD PROCEDURE, ENGINE OIL
AND FILTER CHANGE..................9-47
STANDARD PROCEDURE, FLUSHING
COOLERS AND TUBES.................7-30
STANDARD PROCEDURE, FORM-IN-
PLACE GASKETS AND SEALERS..........9-10
STANDARD PROCEDURE, HYDROSTATIC
LOCKED ENGINE.......................9-9
STANDARD PROCEDURE, LAMP BAR
AIMING............................8L-65
STANDARD PROCEDURE, MAIN BEARING
- FITTING
............................9-35
STANDARD PROCEDURE, MEASURING
BEARING CLEARANCE USING
PLASTIGAGE
.........................9-11
STANDARD PROCEDURE, PISTON TO
CYLINDER BORE FITTING
...............9-30
STANDARD PROCEDURE, REFILLING
COOLING SYSTEM
....................7-11
STANDARD PROCEDURE, REPAIR OF
DAMAGED OR WORN THREADS
...........9-9
6 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page

STOP LAMP BULB - INSTALLATION,
CENTER HIGH MOUNTED..............8L-19
STOP LAMP BULB - REMOVAL, CENTER
HIGH MOUNTED.....................8L-18
STOP LAMP UNIT - INSTALLATION,
CENTER HIGH MOUNTED..............8L-19
STOP LAMP UNIT - REMOVAL, CENTER
HIGH MOUNTED.....................8L-19
STRUCTURAL COLLAR - INSTALLATION....9-44
STRUCTURAL COLLAR - REMOVAL.......9-44
SURFACE PREPARATION - STANDARD
PROCEDURE, ENGINE GASKET...........9-11
SUSPENSION ARM BUSHING -
INSTALLATION, LOWER.................2-8
SUSPENSION ARM BUSHING -
INSTALLATION, UPPER..................2-8
SUSPENSION ARM BUSHING -
REMOVAL, LOWER.....................2-7
SUSPENSION ARM BUSHING -
REMOVAL, UPPER......................2-7
SUSPENSION, SPECIAL TOOLS - FRONT....2-1
SUSPENSION, SPECIAL TOOLS - REAR.....2-6
SWITCH - DESCRIPTION, BACKUP LAMP . . 8L-15
SWITCH - DESCRIPTION, BRAKE LAMP . . . 8L-16
SWITCH - DESCRIPTION, HAZARD.......8L-28
SWITCH - DESCRIPTION, HEADLAMP
LEVELING..........................8L-37
SWITCH - DESCRIPTION, LAMP BAR.....8L-67
SWITCH - DESCRIPTION, MULTI-
FUNCTION..........................8L-46
SWITCH - DIAGNOSIS AND TESTING,
BACKUP LAMP......................8L-15
SWITCH - DIAGNOSIS AND TESTING,
BRAKE LAMP.......................8L-17
SWITCH - DIAGNOSIS AND TESTING,
HEADLAMP LEVELING.................8L-37
SWITCH - DIAGNOSIS AND TESTING,
MULTI-FUNCTION....................8L-50
SWITCH - INSTALLATION, BRAKE LAMP . . 8L-18
SWITCH - INSTALLATION, HAZARD......8L-30
SWITCH - INSTALLATION, HEADLAMP
LEVELING..........................8L-38
SWITCH - INSTALLATION, LAMP BAR....8L-67
SWITCH - INSTALLATION, MULTI-
FUNCTION..........................8L-53
SWITCH - OPERATION, BACKUP LAMP . . . 8L-15
SWITCH - OPERATION, BRAKE LAMP.....8L-16
SWITCH - OPERATION, HAZARD.........8L-29
SWITCH - OPERATION, HEADLAMP
LEVELING..........................8L-37
SWITCH - OPERATION, MULTI-FUNCTION . 8L-48
SWITCH - REMOVAL, BRAKE LAMP......8L-17
SWITCH - REMOVAL, HAZARD..........8L-29
SWITCH - REMOVAL, HEADLAMP
LEVELING..........................8L-38
SWITCH - REMOVAL, LAMP BAR........8L-67
SWITCH - REMOVAL, MULTI-FUNCTION . . . 8L-53
SYSTEM - DESCRIPTION, EXHAUST.......11-1
SYSTEM - DIAGNOSIS AND TESTING,
EXHAUST............................11-2
SYSTEM - OPERATION, COOLING..........7-2
SYSTEM - REVERSE FLUSHING -
STANDARD PROCEDURE, COOLING.......7-12
SYSTEM - STANDARD PROCEDURE,
DRAINING COOLING...................7-11
SYSTEM - STANDARD PROCEDURE,
REFILLING COOLING...................7-11
SYSTEM 2.4L ENGINE - DESCRIPTION,
COOLING.............................7-1
SYSTEM DIAGNOSIS CHART -
DIAGNOSIS AND TESTING, COOLING.......7-5
SYSTEM LEAKS - DIAGNOSIS AND
TESTING, COOLING.....................7-2
TEMPERATURE SENSOR - DESCRIPTION,
ENGINE COOLANT.....................7-21
TEMPERATURE SENSOR -
INSTALLATION, ENGINE COOLANT........7-22
TEMPERATURE SENSOR - OPERATION,
ENGINE COOLANT.....................7-21
TEMPERATURE SENSOR - REMOVAL,
ENGINE COOLANT.....................7-21TENSIONER & PULLEY - INSTALLATION,
TIMING BELT.........................9-59
TENSIONER & PULLEY - REMOVAL,
TIMING BELT.........................9-59
TEST - DIAGNOSIS AND TESTING,
CYLINDER COMBUSTION PRESSURE
LEAKAGE.............................9-3
TEST - DIAGNOSIS AND TESTING,
CYLINDER COMPRESSION PRESSURE......9-3
TESTING, BACKUP LAMP SWITCH -
DIAGNOSIS.........................8L-15
TESTING, BRAKE LAMP SWITCH -
DIAGNOSIS.........................8L-17
TESTING, COOLING SYSTEM DIAGNOSIS
CHART - DIAGNOSIS....................7-5
TESTING, COOLING SYSTEM LEAKS -
DIAGNOSIS...........................7-2
TESTING, CYLINDER COMBUSTION
PRESSURE LEAKAGE TEST -
DIAGNOSIS...........................9-3
TESTING, CYLINDER COMPRESSION
PRESSURE TEST - DIAGNOSIS............9-3
TESTING, CYLINDER HEAD GASKET -
DIAGNOSIS..........................9-19
TESTING, ENGINE - DIAGNOSIS...........9-5
TESTING, ENGINE DIAGNOSIS -
PERFORMANCE - DIAGNOSIS.............9-5
TESTING, ENGINE MECHANICAL -
DIAGNOSIS...........................9-7
TESTING, ENGINE OIL LEAK
INSPECTION - DIAGNOSIS...............9-4
TESTING, ENGINE OIL PRESSURE
CHECKING - DIAGNOSIS................9-46
TESTING, EXHAUST SYSTEM -
DIAGNOSIS..........................11-2
TESTING, FRONT FOG LAMP RELAY -
DIAGNOSIS.........................8L-23
TESTING, HEADLAMP HIGH BEAM
RELAY - DIAGNOSIS
..................8L-34
TESTING, HEADLAMP LEVELING SWITCH
- DIAGNOSIS
........................8L-37
TESTING, HEADLAMP LOW BEAM RELAY
- DIAGNOSIS
........................8L-40
TESTING, INTAKE MANIFOLD LEAKS -
DIAGNOSIS
..........................9-51
TESTING, LAMP BAR - DIAGNOSIS
......8L-65
TESTING, LAMPS/LIGHTING - EXTERIOR
- DIAGNOSIS
.........................8L-7
TESTING, LASH ADJUSTER (TAPPET)
NOISE DIAGNOSIS - DIAGNOSIS
.........9-28
TESTING, MULTI-FUNCTION SWITCH -
DIAGNOSIS
.........................8L-50
TESTING, ON-BOARD DIAGNOSTICS
(OBD) - DIAGNOSIS
....................7-2
TESTING, PARK LAMP RELAY -
DIAGNOSIS
.........................8L-55
TESTING, PRELIMINARY CHECKS -
DIAGNOSIS
...........................7-2
TESTING, RADIATOR PRESSURE CAP -
DIAGNOSIS
..........................7-25
TESTING, REAR FOG LAMP RELAY -
DIAGNOSIS
.........................8L-57
TESTING, SERPENTINE DRIVE BELT
DIAGNOSIS - DIAGNOSIS
...............7-15
TESTING, TRAILER TOW RELAY -
DIAGNOSIS
.........................8L-62
THREADS - STANDARD PROCEDURE,
REPAIR OF DAMAGED OR WORN
..........9-9
TIMING BELT - INSTALLATION
...........9-56
TIMING BELT - REMOVAL
...............9-55
TIMING BELT COVER(S) - INSTALLATION
. . . 9-53
TIMING BELT COVER(S) - REMOVAL
......9-53
TIMING BELT TENSIONER & PULLEY -
INSTALLATION
........................9-59
TIMING BELT TENSIONER & PULLEY -
REMOVAL
...........................9-59
TIMING, INSTALLATION - BALANCE
SHAFT
..............................9-61TO CYLINDER BORE FITTING -
STANDARD PROCEDURE, PISTON........9-30
TOOLS - 2.4L ENGINE, SPECIAL..........9-17
TOOLS - COOLING, SPECIAL.............7-13
TOOLS - FRONT SUSPENSION, SPECIAL....2-1
TOOLS - REAR SUSPENSION, SPECIAL.....2-6
TORQUE - SPECIFICATIONS.............9-16
TORQUE, SPECIFICATIONS..............7-13
TOW CONNECTOR - INSTALLATION,
TRAILER...........................8L-61
TOW CONNECTOR - REMOVAL, TRAILER . . 8L-61
TOW RELAY - DESCRIPTION, TRAILER....8L-62
TOW RELAY - DIAGNOSIS AND TESTING,
TRAILER...........................8L-62
TOW RELAY - INSTALLATION, TRAILER . . . 8L-63
TOW RELAY - OPERATION, TRAILER.....8L-62
TOW RELAY - REMOVAL, TRAILER.......8L-63
TOW WIRING - DESCRIPTION, TRAILER . . 8L-64
TRAILER TOW CONNECTOR -
INSTALLATION.......................8L-61
TRAILER TOW CONNECTOR - REMOVAL . . 8L-61
TRAILER TOW RELAY - DESCRIPTION....8L-62
TRAILER TOW RELAY - DIAGNOSIS AND
TESTING...........................8L-62
TRAILER TOW RELAY - INSTALLATION . . . 8L-63
TRAILER TOW RELAY - OPERATION......8L-62
TRAILER TOW RELAY - REMOVAL.......8L-63
TRAILER TOW WIRING - DESCRIPTION . . . 8L-64
TRANS COOLER - DESCRIPTION.........7-30
TUBES - STANDARD PROCEDURE,
FLUSHING COOLERS...................7-30
UNIT - ADJUSTMENT, FRONT FOG LAMP . . 8L-25
UNIT - ADJUSTMENT, HEADLAMP.......8L-42
UNIT - INSTALLATION, CENTER HIGH
MOUNTED STOP LAMP................8L-19
UNIT - INSTALLATION, FRONT FOG
LAMP..............................8L-25
UNIT - INSTALLATION, FRONT LAMP.....8L-28
UNIT - INSTALLATION, HEADLAMP.......8L-42
UNIT - INSTALLATION, LICENSE PLATE
LAMP..............................8L-46
UNIT - INSTALLATION, REAR LAMP......8L-60
UNIT - INSTALLATION, REPEATER LAMP . . 8L-61
UNIT - REMOVAL, CENTER HIGH
MOUNTED STOP LAMP
................8L-19
UNIT - REMOVAL, FRONT FOG LAMP
.....8L-24
UNIT - REMOVAL, FRONT LAMP
.........8L-27
UNIT - REMOVAL, HEADLAMP
..........8L-41
UNIT - REMOVAL, LICENSE PLATE LAMP
. . 8L-45
UNIT - REMOVAL, REAR LAMP
..........8L-59
UNIT - REMOVAL, REPEATER LAMP
......8L-61
UPPER BALL JOINT - INSTALLATION
.......2-6
UPPER BALL JOINT - REMOVAL
...........2-6
UPPER CONTROL ARM BUSHINGS -
INSTALLATION
.........................2-4
UPPER CONTROL ARM BUSHINGS -
REMOVAL
............................2-3
UPPER SUSPENSION ARM BUSHING -
INSTALLATION
.........................2-8
UPPER SUSPENSION ARM BUSHING -
REMOVAL
............................2-7
USING PLASTIGAGE - STANDARD
PROCEDURE, MEASURING BEARING
CLEARANCE
..........................9-11
VALVES & SEATS - CLEANING,
INTAKE/EXHAUST
.....................9-27
VALVES & SEATS - DESCRIPTION,
INTAKE/EXHAUST
.....................9-27
VIBRATION DAMPER - INSTALLATION
.....9-43
VIBRATION DAMPER - REMOVAL
.........9-43
WATER PUMP - 2.4L - DESCRIPTION
......7-27
WATER PUMP - 2.4L - INSPECTION
.......7-28
WATER PUMP - 2.4L - OPERATION
.......7-27
WIRING - DESCRIPTION, TRAILER TOW
. . 8L-64
WORN THREADS - STANDARD
PROCEDURE, REPAIR OF DAMAGED
OR
..................................9-9
KJINDEX 7
Description Group-Page Description Group-Page Description Group-Page

JEEP LIBERTY 2002
SPARE WHEEL & HARDWARE19-020-<8)
21-522~
23 .lLI
11
b
RACK & PINION10
~66~ -
24I14~
~2~
!
31~J~L2S--£3J
!;:;q)17
118-#~ I~
12~
/~004-09516 ~~'"
5~132616A-15~~
1 Wheel, Spare 14Steel 5GL65S4AAA 160.00 16 004 09907Alloy --
16x7Code WLD 10 Arm, Upper Control AiL 52088632AA m #2.0 128.00To 10-1-01 5GL67PAKAA 249.00 #W/Steering Knuckle Assy Removed Deduct 1.2 004 09522 c~From 10-1-01 5GL67PAKAB 24900 11 Bum~r, Control Arm AiL 52088684AB m 25.75 -
Code WND 5GL66PAKAB 260'00 12 Knuckle Assy, Steering R 52088652AA m #1.7 127.0017x7.5 .L 52088653AA m #1.7 127.00 1 Gear Assy, SteeringCode WGO 5HW90ZDRM 249.00 #/ncludes R&R Brake Rotor and Hub & Bearing Assy, 2.4L Eng 52128588M m #1.9 484.00Code WGR 5HW90AFMAA 24900 R&R Both Sides 3.2 37L Eng 52128518M m #1.9 459.002 Jack 52059104 83:35 13 Joint, Lower Balll] AiL 5069161AB m 2.0 27.50 #W/4WD Add 3.63 Wrench, Lug 52059478AA 12.85" l]/nc/uded w/Steering Knuckle Assy 2 Boot, Steering Gear1J AiL 5O72446M m 57.104 Bracket, Jack 52059369M 16.35!114Arm,LowerControl R 52088636AD m#2.2 117.00 3Bolt,Mountingl] AiL 6506517M 7.505 Label, Jack Instructions-See InforrnatJon Labels SectJon L 52088637AD m #2.2 117.00 4 Nut, MountJng:~ AiL 6504707 2.456 Bracke~ Spare. Wheel 55155933AB 59.10 #Includes R&R Bushings, w/Steering Knuckle 5 Bushing, Steering Gear1J AiL 52038783AB 15.20Cover, :opare Tire 5JG141X7M Removed Deduct.9 l1/nc/uded w/Steering Gear AssyAiL 52088746M m 12.25 6 Rod, Outer Tie R 5O72444M 46.70AiL 52088649AC m L 5072445M 46.70
AIL 6507080AA18 Bolt, Lower Carn (2/Side) AiL 6507321M19 Nut, Absorber AiL 6506443M 1.5020 Retainer, Absorber AiL 52089069M 2.25 2.4L ENG21 Mount, Absorber R 52128532AA m #1.8 91.70L 52128533AA m #1.8 91.7022 Isolator, Upper Spring AiL 52088686M m #1.8 16.25 423 Springl] AiL 52088625M m #1.8 35.75~.tr24 Absorber, Shock11 AiL 52088650AB m #1.8 36.95 111Additional Parts &lor Dealer Contact Required 0 3125 Isolator, Lower Spring AiL 52088686M m #1.8 16.25 -
I #R&R One Side Complete, Includes R&R ClevisAbsorber, w/Steering Knuckle Assy Removed Deducr ~.7, R&R Both Sides 3.426 Clevis, Absorber AiL 52088748AC m #.6 49.75#W/Steering Knuckle Assy Removed Deduct.4
29\",~~-l 004-09908
27 Retainer, Stab Bar AiL 52088631M m #.3 9.70 I128 Bushing, Slab Bar AiL 52088778M m #.3 4.60 c 004 09909#R&R One Side Complete, Not Included in O/H! -
29 Link, Stab Bar Ail 52088662AB m #.3 43.75PS.#Not Included in O/H 1 ump, teerlng30 Bar, Stabilizer 52088660M m #.8 98.25 2 Pulley, ~ump#Includes R&R Stab Bar Links, Bushings & Retainers 3 Reservoir, Pu~pNot Included in O/H 4 Cap, Reservoir.Bracket, Reservoir
6
~",,3
2
m .3m .3
52
Use Procedure Explanation 11 with the following text.
R&I Suspension/Sub.Frame Assy2WD m#2.74 WD m #3.6#Not Included in O/H SuspensionO/H SuspensionOne Side , R/Lm 4.7Both Sides. m 8.4Bleed Brake Systemw/ABS m .6w/oABS m .3AdjustFrontAlignment m 1.5NOTE 1: R&UR&R or O/H Does Not include alignment or bleedbrake system.
NOTE 2: All Parts in this section are included in overhaulunless noted otherwise.
/1
I'~~II::It
52088711AA m 1.7 130.0053031722AA m 21.6052088713AA m .5 40.2552128513AA 10.4552088874AD 43.4552088722AC m .8 163.0052088718AC m 23.4552128561AA m .9 174.00
5
~L-7 Cooler, SteeringR&I Axle Housing Assy m 3.0R&I Outer Axle Shaft Assy R/Lm #1.5#WlSteering Knuckle Assy Removed Deduct .93.7L ENG
4004-09906
004-09520
1 Nut, Axle AiL 6506454AA m 8.502 Rotor, Brake AiL 52128247AA m #.9 104.00#R&R Both Sides 1.63 Caliper, Brake R 5066422AA m #.5 182.00 IL 5066423AA m #.5 182.00 I4 Bracket, Caliper Mounting AIL 5019986AA m #.5 42.50#R&R One Side Complete, w/Brake Rotor RemovedDeduct .3, R&R Both Sides .85 Pad Set, Brake 5066427AA m #1.0 128.00#Deduct .5 for Each Brake Caliper Removed6 Hub & Bearingw/ABS R 52128692AA m #1.3 259.00L 52128693AA m #1.3 259.00w/o ABS AiL 52128352AB m #1.3 259.00I#Includes R&R Brake Rotor, R&R Both Sides 2.47 Stud, Wheel AiL 6O36388AA m 2.958 Sensor, Front ABS-See ABSIBrakes Section9 Hose, Front Brake R 52128312AA m #.3 18.35L 52128311AA m #.3 18.35#W/Caliper Removed Deduct .2
567Procedure Explanation Pages Must Be Used with the Above Text for an Accura'~ Damage Report.Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.CH
R&I Steering Gear Assy m #1.7#W/4WD Add 3.6
NOTE: R&R Does Not include adjust wheel alignment.~
6~9 2
67rl1
~'~
3 2,
51 Shaft Assy, Outer Axle f IA
~,::;~~~~2.4LEng R 5066022AA m#1.5 994.00cJ1y L 5066023AA m #1.5 1155.00'
3.7L Eng R 5066020AA m #1.5 1020.00L 5066021AA m #1.5 1155.00#WlSteering Knuckle Assy Removed Deduct .92 Boot Kit, Inner1j AiL 5066024AA m 26 203 Boot Kit, Outer1j AiL 5066025AA m 25:50~/ncluded w/Outer Axle Shaft Assy 004-09524
Bracket, Mountin~2.4L Eng R 52059472AB m 81.85 1 PumplReservoir. Assy, Steering 52088710AA m 2.4 130.00L 52059473AB m 54.50 2 Cap, Reservolr1j 52088956AA 27.453.7L Eng R 52059464AB m 81.85 ~/ncluded w/Steering Pumf)/ReseIVo;r AssyL 52059465AB m 30.85 I 3 Pulley, Pump 5:3010258AC m #.3 20.25

JEEP LIBERTY 200253031090-1 m 2.00~3 Pip Converter, Front 52100544AB 1.7 309.00(J>I-4 -<-," 4 HangerJront 52128598AA 10.50 2' ' 5 Muffleu I ailpipe 52101120AC.7 215.00
~6 Insulator, Front 52128501AA 10.507 Hanger, Rear 52128502AB 3.203 8 Insulator, Rear 52128501AA 10.50
~
---1.
~
3 !"f1
2 2--"-~:;;:~~
~4.4 11800560108513500.2.2~
004-0953;\.;!!..'
2.4L ENG#Includes R&R Battery & Battery Cover5 Harness, Battery2.4L Eng 56044120AD m3.7L Eng 56044172AC m~3
R&RExhaustSystemComplete ..#1.6#Does Not Include R&R Exhaust Manifold or Shield
1 2
169.7071.954HORN
3~~4
l8
8
~
/":\{~
~..~
:;'-7004-09916
53013096AB m .7 94.50 004-0991953013097AA 30 9552109571AA 7:10 1 Horn 56010313AB.3 25.8552109572AA 5.454891416AD m.9 110.00 IGNITION52128546AC 275024LENG52128550AA m .4 29:70 .
2
1 Canister, Vacuum2 Bracket, Canister13 Hose, No.1 Canister4 Hose, No.2 Canister004-09913 5 Pump, Leak Detection6 Tube, Leak Detection53013263AA m 1.3 137.00 7 Solenoid;. Purge4781255AA m 9.50 8 Sensor, uxygen52101249AB 1.1 0.00 2.4L Eng52101150AA 10.50 Front 56031110AA m #.5 100.0052101120AC .7 215.00 Rear 56029112AA m #.5 102.0052128501AA 10.50 3.7L Eng52128502AB 3.20 Front R 56041951AA m #.5 30.8552101126AA 10.50 L 56041950AA m #.5 30.851Rear R 56041953AA m #.5 30.85L 56041952AA m #.5 30.85#Add .3 for Each Additional
w .
~3
~
1-\,
~4 """'-lJ 004-09920
1 Module, Controlll 56041591AD m.6 0.00lIOrder by Application2 Coil, Ignition 5269670 m.4 109.003 Sensor, Crankshaft 56041552AC m .6 16.704 Sensor, Camshaft 56041432AD m .7 16.70
ALTERNATOR
'f§;f-1IGNITION3.7L ENG18.5010.851#.3 35.003
~223.7L ENG004-09918
~004-0992156044530AB m 1.1 200.0056044532AB m 1.1 159.00
56029700AA m .9 405.0056029914AA m .9 350.00
4861371AA 74.70
~3
1 Module, ControlllMan Trans 56041601AD m .6 462.00Auto Trans 56041606AD m .6 490.001l0rder by ApplicationCoil, Ignition 56028138AD m .4 28.352 Sensor, Crankshaft 5066882AA m.6 58.353 Sensor, Camshaft 5066856AA m.7 86.70~3
1 Alternator2.4L Eng124 Amp136 Amp3.7L Eng136 Amp160 Amp2 Bracket, Alternator2.4L Eng3 Belt,Alternator2.4L Engwi A/Cw/o A/C3.7L Eng
53013352AB5281351AB53032037AF
.6.6.7
19.6019.2019.20
R&R Exhaust System Complete #1.9#Does Not Include R&R Exhaust Manifolds or Shields
Jtt?
1~~~:!:;:a~4~
8~
STARTER
BATTERY
Illustration Located in Next ColumnV 004-09915
1 Manifold, Exhaust R 53031086AB m 13.4L 53031085AB m #2.5#R&R Both Sides 4.4jJ004-09538
~~N.A.56041503AA
55136959AB55360084AC
#.2 0.00#.2 4.60
9.35#.5 25.60
44'25!1 Battery44.25 2 Cover, Battery#R&R CompleteI 3 Bracket, Hold-DownI 4 Support, Batteryv
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.Comments or suggestions? Need assistance? Call1-80o-I!54-7030 or 858/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.CH569
.2 14.6019 Shield, Exhaust Manifold Ail 53031092-310 Shield, Front Heat 55176791AA2.70 11 Shield, Rear Heat 55176792AA
~
1 Manifold Exhaust2 Gasket, Exhaust Manifold3 Pipe/Converter, Front4 Hanger:front5 Muffler! I ailpipe6 Insulator, Front7 Hanger, Rear8 Insulator, Rear
9 Shield, Exhaust Manifold 53013264AA10 Shield, Front Heat 55176791AA11 Shield, Rear Heat 55176792AA#W/Exhaust System Removed