2002 JEEP LIBERTY cavity

continuity. If OK, go to Step 6. If not OK, repair the
open ground circuit(s) to ground (G202) as required.
(6) Reconnect the battery negative cable. Check for
battery voltage at the fused B(+) circuit cavity of the
instrument panel wire harness connector for the
SKIM. If OK, go to Step 7. If not OK, repair the open
fused B(+) circuit between the SKIM and the JB as
required.
(7) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run-start) circuit cavity of the instrument
panel wire harness connector for the SKIM. If OK,
use a DRBIIItscan tool to complete the diagnosis of
the SKIS. Refer to the appropriate diagnostic infor-
mation. If not OK, repair the open fused ignition
switch output (run-start) circuit between the SKIM
and the JB as required.
SKIS INDICATOR FLASHES UPON IGNITION ªONº OR
LIGHTS SOLID FOLLOWING BULB TEST
A SKIS indicator that flashes following the ignition
switch being turned to the On position indicates that
an invalid key has been detected, or that a key-re-
lated fault has been set. A SKIS indicator that lights
solid following a successful bulb test indicates that
the SKIM has detected a system malfunction or that
the SKIS is inoperative. In either case, fault informa-
tion will be stored in the SKIM memory. For retrieval
of this fault information and further diagnosis of the
SKIS, the PCI data bus, the SKIM electronic mes-
sage outputs to the instrument cluster that control
the SKIS indicator and chime, or the electronic mes-
sage inputs and outputs between the SKIM and the
Powertrain Control Module (PCM) that control
engine operation, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information. Fol-
lowing are preliminary troubleshooting guidelines to
be followed during diagnosis using a DRBIIItscan
tool:
(1) Using the DRBIIItscan tool, read and record
the faults as they exist in the SKIM when you first
begin your diagnosis of the vehicle. It is important to
document these faults because the SKIM does not
differentiate between historical faults (those that
have occurred in the past) and active faults (those
that are currently present). If this problem turns out
to be an intermittent condition, this information may
become invaluable to your diagnosis.
(2) Using the DRBIIItscan tool, erase all of the
faults from the SKIM.
(3) Cycle the ignition switch to the Off position,
then back to the On position.
(4) Using the DRBIIItscan tool, read any faults
that are now present in the SKIM. These are the
active faults.(5) Using this active fault information, refer to the
proper procedure in the appropriate diagnostic infor-
mation for the specific additional diagnostic steps.
STANDARD PROCEDURE
STANDARD PROCEDURE - SKIS
INITIALIZATION
The Sentry Key Immobilizer System (SKIS) must
be initialized following a Sentry Key Immobilizer
Module (SKIM) replacement. SKIS initialization
requires the use of a DRBIIItscan tool. Initialization
will also require that you have access to the unique
four-digit PIN code that was assigned to the original
SKIM. The PIN codemustbe used to enter the
Secured Access Mode in the SKIM. This PIN number
may be obtained from the vehicle owner, from the
original vehicle invoice, or from the DaimlerChrysler
Customer Center. (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES - STANDARD PRO-
CEDURE - PCM/SKIM PROGRAMMING).
NOTE: If a Powertrain Control Module (PCM) is
replaced on a vehicle equipped with the Sentry Key
Immobilizer System (SKIS), the unique Secret Key
data must be transferred from the Sentry Key
Immobilizer Module (SKIM) to the new PCM using
the PCM replacement procedure. This procedure
also requires the use of a DRBIIITscan tool and the
unique four-digit PIN code to enter the Secured
Access Mode in the SKIM. Refer to the appropriate
diagnostic information for the proper PCM replace-
ment procedures.
STANDARD PROCEDURE - SENTRY KEY
TRANSPONDER PROGRAMMING
All Sentry Keys included with the vehicle are pre-
programmed to work with the Sentry Key Immobi-
lizer System (SKIS) when it is shipped from the
factory. The Sentry Key Immobilizer Module (SKIM)
can be programmed to recognize up to a total of eight
Sentry Keys. When programming a blank Sentry Key
transponder, the key must first be cut to match the
ignition switch lock cylinder in the vehicle for which
it will be used. Once the additional or new key has
been cut, the SKIM must be programmed to recog-
nize it as a valid key. There are two possible methods
to program the SKIM to recognize a new or addi-
tional valid key, the Secured Access Method and the
Customer Learn Method. Following are the details of
these two programming methods.
8Q - 8 VEHICLE THEFT SECURITYKJ
VEHICLE THEFT SECURITY (Continued)

ity of the headlamp and dash wire harness connector
for the washer pump/motor unit and a good ground.
There should be no continuity. If OK, go to Step 4. If
not OK, repair the shorted washer pump driver cir-
cuit between the washer pump/motor unit and the
multi-function switch as required.
(4) Check for continuity between the washer pump
driver circuit cavities of the headlamp and dash wire
harness connector for the washer pump/motor unit
and the instrument panel wire harness connector for
the multi-function switch (Connector C-2). There
should be continuity. If OK, go to Step 5. If not OK,
repair the open washer pump driver circuit between
the washer pump/motor unit and the multi-function
switch as required.
(5) Check for continuity between the washer pump
sense circuit cavity of the headlamp and dash wire
harness connector for the washer pump/motor unit
and a good ground. There should be no continuity. If
OK, go to Step 6. If not OK, repair the shorted
washer pump sense circuit between the washer
pump/motor unit and the multi-function switch as
required.
(6) Check for continuity between the washer pump
sense circuit cavities of the headlamp and dash wire
harness connector for the washer pump/motor unit
and the instrument panel wire harness connector for
the multi-function switch (Connector C-2). There
should be continuity. If OK, replace the faulty washer
pump/motor unit. If not OK, repair the open washer
pump sense circuit between the washer pump/motor
unit and the multi-function switch as required.
CLEANING - FRONT WIPER & WASHER
SYSTEM
FRONT WIPER SYSTEM
The squeegees of wiper blades exposed to the ele-
ments for a long time tend to lose their wiping effec-
tiveness. Periodic cleaning of the squeegees is
suggested to remove any deposits of salt or road film.
The wiper blades, arms, and windshield glass should
only be cleaned using a sponge or soft cloth and
windshield washer fluid, a mild detergent, or a non-
abrasive cleaner. If the wiper blades continue to
leave streaks, smears, hazing, or beading on the
glass after thorough cleaning of the squeegees and
the glass, the entire wiper blade assembly must be
replaced.
CAUTION: Protect the rubber squeegees of the
wiper blades from any petroleum-based cleaners,
solvents, or contaminants. These products can rap-
idly deteriorate the rubber squeegees.FRONT WASHER SYSTEM
If the washer system is contaminated with foreign
material, drain the washer reservoir by removing the
washer pump/motor from the reservoir. Clean foreign
material from the inside of the washer pump/motor
inlet filter screen and the washer reservoir using
clean washer fluid, a mild detergent, or a non-abra-
sive cleaner. Flush foreign material from the washer
system plumbing by first disconnecting the washer
hoses from the washer nozzles, then running the
washer pump/motor to run clean washer fluid or
water through the system. Plugged or restricted
washer nozzles should be carefully back-flushed
using compressed air. If the washer nozzle obstruc-
tion cannot be cleared, replace the washer nozzle.
CAUTION: Never introduce petroleum-based clean-
ers, solvents, or contaminants into the washer sys-
tem. These products can rapidly deteriorate the
rubber seals and hoses of the washer system, as
well as the rubber squeegees of the wiper blades.
CAUTION: Never use compressed air to flush the
washer system plumbing. Compressed air pres-
sures are too great for the washer system plumbing
components and will result in further system dam-
age. Never use sharp instruments to clear a
plugged washer nozzle or damage to the nozzle ori-
fice and improper nozzle spray patterns will result.
INSPECTION - FRONT WIPER & WASHER
SYSTEM
FRONT WIPER SYSTEM
The front wiper blades and wiper arms should be
inspected periodically, not just when wiper perfor-
mance problems are experienced. This inspection
should include the following points:
(1) Inspect the wiper arms for any indications of
damage, or contamination. If the wiper arms are con-
taminated with any foreign material, clean them as
required. (Refer to 8 - ELECTRICAL/FRONT WIP-
ERS/WASHERS - CLEANING). If a wiper arm is
damaged or corrosion is evident, replace the wiper
arm with a new unit. Do not attempt to repair a
wiper arm that is damaged or corroded.
(2) Carefully lift the wiper blade off of the glass.
Note the action of the wiper arm hinge. The wiper
arm should pivot freely at the hinge, but with no lat-
eral looseness evident. If there is any binding evident
in the wiper arm hinge, or there is evident lateral
play in the wiper arm hinge, replace the wiper arm.
KJFRONT WIPERS/WASHERS 8R - 7
FRONT WIPERS/WASHERS (Continued)

mation includes wiring diagrams, proper wire and
connector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Check that the interior lighting switch on the
left (lighting) control stalk of the multi-function
switch is not in the dome lamp disable position. With
all four doors and the tailgate closed, open the rear
flip-up glass. The interior lamps should light. Close
the rear flip-up glass. Note whether the interior
lamps remain lighted. They should turn off after
about thirty seconds. If OK, go to Step 2. If not OK,
go to Step 9.
(2) Check the fused B(+) fuse (Fuse 17 - 15
ampere) in the Junction Block (JB). If OK, go to Step
3. If not OK, repair the shorted circuit or component
as required and replace the faulty fuse.
(3) Check for battery voltage at the fused B(+) fuse
(Fuse 17 - 15 ampere) in the JB. If OK, go to Step 4.
If not OK, repair the open fused B(+) circuit between
the JB and the Power Distribution Center (PDC) as
required.
(4) Check the fused ignition switch output (run-
acc) fuse (Fuse 22 - 10 ampere) in the JB. If OK, go
to Step 5. If not OK, repair the shorted circuit or
component as required and replace the faulty fuse.
(5) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run-acc) fuse (Fuse 22 - 10 ampere) in the
JB. If OK, turn the ignition switch to the Off position
and go to Step 6. If not OK, repair the open fused
ignition switch output (run-acc) circuit between the
JB and the ignition switch as required.
(6) Disconnect and isolate the battery negative
cable. Disconnect the instrument panel wire harness
connector for the multi-function switch (Connector
C-2) from the switch connector receptacle. Reconnect
the battery negative cable. Turn the ignition switchto the On position. Check for battery voltage at the
fused ignition switch output (run-acc) circuit cavity of
the instrument panel wire harness connector for the
multi-function switch (Connector C-2). If OK, go to
Step 7. If not OK, repair the open fused ignition
switch output (run-acc) circuit between the multi-
function switch and the JB as required.
(7) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Test the multi-function switch. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/MULTI-
FUNCTION SWITCH - DIAGNOSIS AND
TESTING). If the multi-function switch tests OK,
reconnect the instrument panel wire harness connec-
tors for the multi-function switch to the switch con-
nector receptacles and go to Step 8. If the multi-
function switch does not test OK, replace the faulty
switch.
(8) Remove the tailgate inner trim panel. Discon-
nect the tailgate wire harness connector for the rear
wiper module from the module connector receptacle.
Check for continuity between the ground circuit cav-
ity of the tailgate wire harness connector for the rear
wiper module and a good ground. There should be
continuity. If OK, go to Step 9. If not OK, repair the
open ground circuit to ground (G312) as required.
(9) Check for continuity between the flip-up glass
ajar switch sense circuit cavity of the tailgate wire
harness connector for the rear wiper module and a
good ground. There should be continuity with the
rear flip-up glass open, and no continuity with the
rear flip-up glass closed. If OK, go to Step 10. If not
OK, repair the open flip-up glass ajar circuit between
the rear wiper module and the flip-up glass ajar
switch as required.
(10) Reconnect the battery negative cable. Check
for battery voltage at the fused B(+) circuit cavity of
the tailgate wire harness connector for the rear wiper
module. If OK, go to Step 11. If not OK, repair the
open fused B(+) circuit between the rear wiper mod-
ule and the JB as required.
(11) Turn the ignition switch to the On position.
Turn the control ring on the right (wiper) control
stalk of the multi-function switch to the Delay posi-
tion. Check for battery voltage at the rear wiper
intermittent driver circuit cavity of the tailgate wire
harness connector for the rear wiper module. If OK,
go to Step 12. If not OK, repair the open rear wiper
intermittent driver circuit between the rear wiper
module and the multi-function switch as required.
(12) Turn the control ring on the right (wiper) con-
trol stalk of the multi-function switch to the On posi-
tion. Check for battery voltage at the rear wiper on
driver circuit cavity of the tailgate wire harness con-
nector for the rear wiper module. If OK, replace the
faulty rear wiper module. If not OK, repair the open
KJREAR WIPERS/WASHERS 8R - 31
REAR WIPERS/WASHERS (Continued)

rear wiper on driver circuit between the rear wiper
module and the multi-function switch as required.
REAR WASHER SYSTEM
The diagnosis found here addresses an electrically
inoperative rear washer system. If the washer pump/
motor operates, but no washer fluid is emitted from
the rear washer nozzle, be certain to check the fluid
level in the reservoir. Also inspect the rear washer
system components as required. (Refer to 8 - ELEC-
TRICAL/REAR WIPERS/WASHERS - INSPECTION).
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Turn the ignition switch to the On position.
Turn the control ring on the right (wiper) control
stalk of the multi-function switch to the On position.
Check whether the rear wiper system is operating. If
OK, go to Step 2. If not OK, test and repair the rear
wiper system before continuing with these tests.
Refer to REAR WIPER SYSTEM .
(2) Pull the right (wiper) control stalk of the multi-
function switch toward the steering wheel. Check
whether the front washer system is operating. If OK,
test the multi-function switch. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/MULTI-
FUNCTION SWITCH - DIAGNOSIS AND
TESTING). If the multi-function switch tests OK, go
to Step 3. If the multi-function switch does not test
OK, replace the faulty switch.
(3) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the headlamp and dash wire harness con-
nector for the washer pump/motor unit from the
pump/motor unit connector receptacle. Check for con-
tinuity between the washer pump driver circuit cav-ity of the headlamp and dash wire harness connector
for the washer pump/motor unit and a good ground.
There should be no continuity. If OK, go to Step 4. If
not OK, repair the shorted washer pump driver cir-
cuit between the washer pump/motor unit and the
multi-function switch as required.
(4) Check for continuity between the washer pump
driver circuit cavities of the headlamp and dash wire
harness connector for the washer pump/motor unit
and the instrument panel wire harness connector for
the multi-function switch (Connector C-2). There
should be continuity. If OK, go to Step 5. If not OK,
repair the open washer pump driver circuit between
the washer pump/motor unit and the multi-function
switch as required.
(5) Check for continuity between the washer pump
sense circuit cavity of the headlamp and dash wire
harness connector for the washer pump/motor unit
and a good ground. There should be no continuity. If
OK, go to Step 6. If not OK, repair the shorted
washer pump sense circuit between the washer
pump/motor unit and the multi-function switch as
required.
(6) Check for continuity between the washer pump
sense circuit cavities of the headlamp and dash wire
harness connector for the washer pump/motor unit
and the instrument panel wire harness connector for
the multi-function switch (Connector C-2). There
should be continuity. If OK, replace the faulty washer
pump/motor unit. If not OK, repair the open washer
pump sense circuit between the washer pump/motor
unit and the multi-function switch as required.
CLEANING - REAR WIPER & WASHER SYSTEM
REAR WIPER SYSTEM
The squeegee of a wiper blade exposed to the ele-
ments for a long time tends to lose its wiping effec-
tiveness. Periodic cleaning of the squeegee is
suggested to remove any deposits of salt or road film.
The wiper blade, arm, and rear flip-up glass should
only be cleaned using a sponge or soft cloth and
windshield washer fluid, a mild detergent, or a non-
abrasive cleaner. If the wiper blade continues to
leave streaks, smears, hazing, or beading on the
glass after thorough cleaning of the squeegees and
the glass, the entire wiper blade assembly must be
replaced.
CAUTION: Protect the rubber squeegee of the wiper
blade from any petroleum-based cleaners, solvents,
or contaminants. These products can rapidly deteri-
orate the rubber squeegee.
8R - 32 REAR WIPERS/WASHERSKJ
REAR WIPERS/WASHERS (Continued)

INSTALLATION
(1) Insert the removed terminal in the same cavity
on the repair connector.
(2) Repeat steps for each terminal in the connec-
tor, being sure that all wires are inserted into the
proper cavities. For additional connector pin-out
identification, refer to the wiring diagrams.
(3) When the connector is re-assembled, the sec-
ondary terminal lock must be placed in the locked
position to prevent terminal push out.
(4) Replace dress cover (if applicable).
(5) Connect connector to its mating half/compo-
nent.
(6) Connect battery and test all affected systems.
DIODE
REMOVAL
(1) Disconnect the battery.
(2) Locate the diode in the harness, and remove
the protective covering.
(3) Remove the diode from the harness, pay atten-
tion to the current flow direction (Fig. 13).
INSTALLATION
(1) Remove the insulation from the wires in the
harness. Only remove enough insulation to solder in
the new diode.(2) Install the new diode in the harness, making
sure current flow is correct. If necessary, refer to the
appropriate wiring diagram for current flow (Fig. 13).
(3) Solder the connection together using rosin core
type solder only.Do not use acid core solder.
(4) Tape the diode to the harness using electrical
tape. Make sure the diode is completely sealed from
the elements.
(5) Re-connect the battery and test affected sys-
tems.
TERMINAL
REMOVAL
(1) Follow steps for removing terminals described
in the connector removal section.
(2) Cut the wire 6 inches from the back of the con-
nector.
INSTALLATION
(1) Select a wire from the terminal repair kit that
best matches the color and gage of the wire being
repaired.
(2) Cut the repair wire to the proper length and
remove one±half (1/2) inch of insulation.
(3) Splice the repair wire to the wire harness (see
wire splicing procedure).
(4) Insert the repaired wire into the connector.
(5) Install the connector locking wedge, if required,
and reconnect the connector to its mating half/compo-
nent.
(6) Re-tape the wire harness starting at 1±1/2
inches behind the connector and 2 inches past the
repair.
(7) Connect battery and test all affected systems.
WIRE
STANDARD PROCEDURE - WIRE SPLICING
When splicing a wire, it is important that the cor-
rect gage be used as shown in the wiring diagrams.
(1) Remove one-half (1/2) inch of insulation from
each wire that needs to be spliced.
(2) Place a piece of adhesive lined heat shrink tub-
ing on one side of the wire. Make sure the tubing will
be long enough to cover and seal the entire repair
area.
Fig. 13 DIODE IDENTIFICATION
1 - CURRENT FLOW
2 - BAND AROUND DIODE INDICATES CURRENT FLOW
3 - DIODE AS SHOWN IN THE DIAGRAMS
KJ8W-01 WIRING DIAGRAM INFORMATION8Wa-01-13
CONNECTOR (Continued)

ASSEMBLY
(1) Wash all parts in a suitable solvent and inspect
carefully for damage or wear.
(2) Install inner and outer rotors
(3) Install oil pump cover plate and install cover
bolts and tighten them to 12 N´m (105 in. lbs.).
(4) Prime oil pump before installation by filling
rotor cavity with engine oil.
(5) If oil pressure is low and pump is within spec-
ifications, inspect for worn engine bearings or other
causes for oil pressure loss.
INSTALLATION
(1) Position the oil pump onto the crankshaft and
install two oil pump retaining bolts.
(2) Position the primary timing chain tensioner
and install the two retaining bolts.
(3) Tighten the oil pump and primary timing chain
tensioner retaining bolts to 28 N´m (250 in. lbs.) in
the sequence shown (Fig. 85).
(4) Install the secondary timing chain tensioners
and timing chains (Refer to 9 - ENGINE/VALVE
TIMING/TIMING BELT/CHAIN AND SPROCKETS -
INSTALLATION).
(5) Install the timing chain cover (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - INSTALLATION).
(6) Install the pick-up tube and oil pan (Refer to 9
- ENGINE/LUBRICATION/OIL PAN - INSTALLA-
TION).
Fig. 82 Measuring Outer Rotor Clearance in
1 - FEELER GAUGE
2 - OUTER ROTOR
Fig. 83 Measuring Clearance Between Rotors
1 - OUTER ROTOR
2 - FEELER GAUGE
3 - INNER ROTOR
Fig. 84 Measuring Clearance Over Rotors
1 - STRAIGHT EDGE
2 - FEELER GAUGE
KJENGINE - 3.7L 9 - 67
OIL PUMP (Continued)

(2) To determine if the secondary timing chains
are worn, rotate the engine clockwise until maximum
tensioner piston extension is obtained. Measure the
distance between the secondary timing chain ten-
sioner housing and the step ledge on the piston. The
measurement at point (A) must be less than 15mm
(.5906 inches).
(3) If the measurement exceeds the specification
the secondary timing chains are worn and require
replacement. Refer to Timing Chain and Sprockets in
this section for procedure.
SERVICE PROCEDURES
TIMING VERIFICATION
CAUTION: The 3.7L is a non free-wheeling design
engine. Therefore, correct engine timing is critical.
NOTE: Components referred to as left hand or right
hand are as viewed from the drivers position inside
the vehicle.
NOTE: The blue link plates on the chains and the
dots on the camshaft drive sprockets may not line
up during the timing verification procedure. The
blue link plates are lined up with the sprocket dots
only when re-timing the complete timing drive.
Once the timing drive is rotated blue link-to-dot
alignment is no longer valid.
Engine base timing can be verified by the following
procedure:
(1) Remove the cylinder head covers. Refer to the
procedure in this section.
(2) Using a mirror, locate the TDC arrow on the
front cover (Fig. 91). Rotate the crankshaft until the
mark on the crankshaft damper is aligned with the
TDC arrow on the front cover. The engine is now at
TDC.
(3) Note the location of the V6 mark stamped into
the camshaft drive gears. If the V6 mark on each
camshaft drive gear is at the twelve o'clock position,
the engine is at TDC on the exhaust stroke. If the V6
mark on each gear is at the six o'clock position, the
engine is at TDC on the compression stroke. (Fig. 95)
(4) If both of the camshaft drive gears are off in
the same or opposite directions, the primary chain or
both secondary chains are at fault. Refer to Timing
Chain and Sprockets procedure in this section.
(5) If only one of the camshaft drive gears is off
and the other is correct, the problem is confined to
one secondary chain. Refer to Single camshaft tim-
ing, in this procedure.(6) If both camshaft drive gear V6 marks are at
the twelve o'clock or the six o' clock position the
engine base timing is correct. Reinstall the cylinder
head covers.
COUNTER BALANCE SHAFT TIMING
(1) Ensure that the engine is at TDC with both
camshaft sprocket marks are in the 12 o'clock posi-
tion. (Fig. 94)
(2) Look down the left cylinder gear chain cavity.
The timing dot on the counter balance shaft drive
gear should be in the 6 o'clock position (Fig. 92).
TIMING - SINGLE CAMSHAFT
NOTE: to adjust the timing on one camshaft, pre-
form the following procedure.
(1) Using Chain Tensioner Wedge, Special Tool
8379, stabilize the secondary chain drive. For refer-
ence purposes, mark the chain-to-sprocket position.
(Fig. 93)
(2) Remove the camshaft drive gear retaining bolt.
(3) Carefully remove the camshaft drive gear from
the camshaft.
(4) Re-index the camshaft drive gear in the chain
until the V6 mark is at the same position as the V6
mark on the opposite camshaft drive gear.
Fig. 91 Engine Top Dead Center (TDC) Indicator
Mark
1 - TIMING CHAIN COVER
2 - CRANKSHAFT TIMING MARKS
9 - 72 ENGINE - 3.7LKJ
VALVE TIMING (Continued)

INSPECTION
(1) Inspect the mating surface of the oil pump.
Surface should be smooth. Replace pump cover if
scratched or grooved.
(2) Lay a straightedge across the pump cover sur-
face (Fig. 84). If a 0.025 mm (0.001 in.) feeler gauge
can be inserted between cover and straight edge,
cover should be replaced.
(3) Measure thickness and diameter of outer rotor.
If outer rotor thickness measures 9.40 mm (0.370 in.)
or less (Fig. 85), or if the diameter is 79.95 mm
(3.148 in.) or less, replace outer rotor.
(4) If inner rotor measures 9.40 mm (0.370 in.) or
less replace inner rotor (Fig. 86).
ASSEMBLY
(1) Assemble pump, using new parts as required.
Install the inner rotor with chamfer facing the
cast iron oil pump cover.
(2) Prime oil pump before installation by filling
rotor cavity with engine oil.
(3) Install cover and tighten fasteners to 12 N´m
(105 in. lbs.).
CAUTION: Oil pump pressure relief valve must be
installed correctly or serious engine damage may
occur.
(4) Install relief valve, spring, gasket and cap.
Tighten cap to 41 N´m (30 ft. lbs.).
INSTALLATION
(1) Make sure all surfaces are clean and free of oil
and dirt.
(2) Apply MopartGasket Maker to oil pump as
shown in (Fig. 87). Install O-ring into oil pump body
discharge passage.
(3) Prime oil pump with engine oil before installa-
tion.
(4) Align oil pump rotor flats with flats on crank-
shaft. Install the oil pump to the block.
CAUTION: To align, the front crankshaft seal MUST
be out of pump, or damage may result.
(5) Install new front crankshaft seal using Special
Tool 6780 (Fig. 88).
(6) Install crankshaft key (Fig. 82).
CAUTION: The crankshaft sprocket is set to a pre-
determined depth from the factory for correct tim-
ing belt tracking. If removed, use of Special Tool
6792 is required to set the sprocket to original
installation depth. An incorrectly installed sprocket
will result in timing belt and engine damage.
Fig. 84 Checking Oil Pump Cover Flatness
1 - STRAIGHT EDGE
2 - FEELER GAUGE
3 - OIL PUMP COVER
Fig. 85 Measuring Outer Rotor Thickness
Fig. 86 Measuring Inner Rotor Thickness
9s - 50 ENGINEKJ
OIL PUMP (Continued)