(5) Install the power steering pressure hose
bracket (Fig. 3).
(6) Install the lower coupler bolt and slide the cou-
pler on to the gear (Fig. 2).
(7) Install the tie rod end to the knuckle and
tighten the nuts.
(8) Install the tire and wheel assembly. (Refer to
22 - TIRES/WHEELS/WHEELS - STANDARD PRO-
CEDURE).
(9) Install the skid plate(Refer to 13 - FRAME &
BUMPERS/FRAME/FRONT SKID PLATE - INSTAL-
LATION).(10) Lower the vehicle.
(11) Unlock the steering wheel.
(12) Fill the power steering fluid (Refer to 19 -
STEERING/PUMP - STANDARD PROCEDURE).
(13) Reset the toe and center the steering wheel
(Refer to 2 - SUSPENSION/WHEEL ALIGNMENT -
STANDARD PROCEDURE).
SPECIFICATIONS
TORQUE CHART
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Rack and Pinion Steering
Gear
Gear to Frame Bolts162 120 Ð
Rack and Pinion Steering
Gear
Intermediate Shaft Bolt49 36 Ð
Tie Rod End
Knuckle Nut108 80 Ð
Tie Rod End
Jam Nut75 55 Ð
Power Steering Line
Pressure Line35 25 Ð
Power Steering Line
Return Line35 25 Ð
SPECIAL TOOLS
OUTER TIE ROD END REMOVAL TOOL
Puller C-3894-A
KJGEAR 19 - 15
GEAR (Continued)
(4) Test sunroof operation, adjust as necessary.
(5) Install headliner. (Refer to 23 - BODY/INTERI-
OR/HEADLINER - INSTALLATION)
CONTROL MODULE
REMOVAL
(1) Remove the module assembly. (Refer to 23 -
BODY/SUNROOF/MODULE ASSEMBLY -
REMOVAL)
(2) Remove three motor assembly retaining screws
from bottom side of motor, and remove motor assem-
bly (Fig. 11).
(3) From top side of module assembly, remove one
attaching screw from electronics module. (Fig. 12)
(4) Remove old timing module.
INSTALLATION
(1) Check glass assembly position. Adjust to full
closed position. Insert pin into holes in lift arm
assembly to check position (Fig. 13).
(2) Set new electronic module in position on top
side of motor mounting bracket engaging drive cables
with pinion gear in electronics module.
(3) Install one screw to attach electronics module
to motor bracket. Tighten screw to 3 N´m (27 in. lbs.)
torque.
(4) Install motor assembly to motor bracket and
electronics module with three screws. Tighten screw
to 1.75 N´m (15.5 in. lbs.) torque.
(5) Remove the new module's timing pin and dis-
card. (Fig. 14)(6) Connect electrical connector to module assem-
bly wire harness. Secure any loose wires.
(7) Install module assembly. (Refer to 23 - BODY/
SUNROOF/MODULE ASSEMBLY - INSTALLA-
TION)
(8) Test operation, adjust as necessary. (Refer to 23
- BODY/SUNROOF/GLASS PANEL - ADJUST-
MENTS)
(9) Install opening trim lace. (Refer to 23 - BODY/
SUNROOF/OPENING TRIM LACE - INSTALLA-
TION)
Fig. 12 CONTROL MODULE
1 - MOTOR BRACKET
2 - CABLES
3 - SCREW
4 - CONTROL MODULE
Fig. 13 LIFT ARM POSITIONING
1 - GLASS BRACKET
2 - LIFT ARM
3 - ALIGNMENT PIN
Fig. 14 MODULE TIMING PIN
1 - CONTROL MODULE
2 - TIMING PIN
KJSUNROOF 23 - 183
DRIVE MOTOR (Continued)
OPERATION - DESCRIPTION, MODES OF . . 8E-11
OPERATION - DIAGNOSIS AND TESTING,
AIR CHECKING TRANSMISSION
CLUTCH............................21-80
ORDER, 2.4L 4-CYLINDER - ENGINE
FIRING..............................8I-2
ORDER, 3.7L V-6 - ENGINE FIRING........8I-2
ORIFICE TUBE - DESCRIPTION, A/C......24-50
ORIFICE TUBE - INSTALLATION, A/C......24-50
ORIFICE TUBE - OPERATION, A/C........24-50
ORIFICE TUBE - REMOVAL, A/C.........24-50
ORVR - DESCRIPTION.................25-29
ORVR - OPERATION..................25-29
OUT - ADJUSTMENT, LOCK..............5-30
OUTBOARD SEAT BELT & RETRACTOR -
INSTALLATION, REAR.................8O-34
OUTBOARD SEAT BELT & RETRACTOR -
REMOVAL, REAR....................8O-33
OUTER BELT MOLDING - INSTALLATION,
FRONT DOOR......................23-186
OUTER BELT MOLDING - INSTALLATION,
REAR DOOR.......................23-186
OUTER BELT MOLDING - REMOVAL,
FRONT DOOR......................23-186
OUTER BELT MOLDING - REMOVAL,
REAR DOOR.......................23-186
OUTER TIE ROD END REMOVAL TOOL,
SPECIAL TOOLS.....................19-15
OUTLET - DESCRIPTION, CIGAR
LIGHTER.........................8W-97-2
OUTLET - DESCRIPTION, POWER......8W-97-11
OUTLET - DIAGNOSIS AND TESTING,
CIGAR LIGHTER...................8W-97-2
OUTLET - DIAGNOSIS AND TESTING,
POWER.........................8W-97-11
OUTLET - INSTALLATION, POWER....8W-97-13
OUTLET - OPERATION, CIGAR LIGHTER . 8W-97-2
OUTLET - OPERATION, POWER......8W-97-11
OUTLET - REMOVAL, POWER........8W-97-12
OUTLET BARRELS - INSTALLATION,
PANEL.............................24-29
OUTLET BARRELS - REMOVAL, PANEL . . . 24-29
OUTLETS - DESCRIPTION, DEMISTER....24-29
OUTPUT - DESCRIPTION, PCM...........8I-4
OUTPUT - OPERATION, PCM............14-33
OUTPUT - OPERATION, PCM.............8I-4
OUTPUT SHAFT SEAL - INSTALLATION,
FRONT......................21-208,21-246
OUTPUT SHAFT SEAL - INSTALLATION,
REAR.............................21-212
OUTPUT SHAFT SEAL - REMOVAL,
FRONT......................21-208,21-246
OUTPUT SHAFT SEAL - REMOVAL, REAR . 21-210
OUTPUT SPEED SENSOR - DESCRIPTION . 21-152
OUTPUT SPEED SENSOR -
INSTALLATION......................21-152
OUTPUT SPEED SENSOR - OPERATION . . 21-152
OUTPUT SPEED SENSOR - REMOVAL . . . 21-152
OVERDRIVE OFF INDICATOR -
DESCRIPTION.......................8J-26
OVERDRIVE OFF INDICATOR -
OPERATION.........................8J-26
OVERDRIVE SWITCH - DESCRIPTION....21-153
OVERDRIVE SWITCH - OPERATION.....21-153
OVERHEAD CONSOLE - DESCRIPTION....8M-1
OVERHEAD CONSOLE - OPERATION......8M-2
OVERHEAD CONSOLE, REMOVAL........8M-4
OVERRIDE RELAY - DESCRIPTION,
CLUTCH SWITCH......................6-10
OVERRIDE RELAY - INSTALLATION,
CLUTCH SWITCH......................6-10
OVERRIDE RELAY - OPERATION,
CLUTCH SWITCH......................6-10
OVERRIDE RELAY - REMOVAL, CLUTCH
SWITCH.............................6-10
OXYGEN SENSOR - DESCRIPTION.......14-40
OXYGEN SENSOR - INSTALLATION.......14-43
OXYGEN SENSOR - OPERATION.........14-40
OXYGEN SENSOR - REMOVAL..........14-41
PADS - INSTALLATION, FRONT BRAKE.....5-11
PADS - REMOVAL, FRONT BRAKE........5-11
PAINT CODE - DESCRIPTION..........23-162
PAINT CODES - SPECIFICATIONS.......23-162
PAINT TOUCH-UP - DESCRIPTION
......23-163
PAN - CLEANING, OIL
..................9-63
PAN - DESCRIPTION, OIL
...............9-63
PAN - INSPECTION, OIL
................9-63
PAN - INSTALLATION, OIL
...............9-64PAN - REMOVAL, OIL..................9-63
PANEL - DESCRIPTION, LATCH - ACCESS . 23-139
PANEL - INSTALLATION, GLASS........23-178
PANEL - INSTALLATION, LATCH -
ACCESS...........................23-139
PANEL - INSTALLATION, QUARTER TRIM . 23-159
PANEL - INSTALLATION, TRIM . . . 23-126,23-132,
23-138
PANEL - REMOVAL, GLASS............23-178
PANEL - REMOVAL, LATCH - ACCESS . . . 23-139
PANEL - REMOVAL, QUARTER TRIM....23-159
PANEL - REMOVAL, TRIM . 23-125,23-132,23-138
PANEL ADJUSTMENT, ADJUSTMENTS -
SUNROOF GLASS...................23-178
PANEL ANTENNA CABLE -
INSTALLATION, INSTRUMENT............8A-8
PANEL ANTENNA CABLE - REMOVAL,
INSTRUMENT........................8A-7
PANEL ASSEMBLY - INSTALLATION,
INSTRUMENT......................23-151
PANEL ASSEMBLY - REMOVAL,
INSTRUMENT......................23-149
PANEL CENTER BEZEL - INSTALLATION,
INSTRUMENT......................23-154
PANEL CENTER BEZEL - REMOVAL,
INSTRUMENT......................23-154
PANEL DOOR - INSTALLATION..........24-36
PANEL DOOR ACTUATOR -
INSTALLATION.......................24-25
PANEL DOOR ACTUATOR - REMOVAL....24-24
PANEL DRIVER SIDE BEZELS -
INSTALLATION, INSTRUMENT..........23-154
PANEL DRIVER SIDE BEZELS -
REMOVAL, INSTRUMENT.............23-153
PANEL END CAP - INSTALLATION,
INSTRUMENT......................23-153
PANEL END CAP - REMOVAL,
INSTRUMENT......................23-153
PANEL OUTLET BARRELS -
INSTALLATION.......................24-29
PANEL OUTLET BARRELS - REMOVAL....24-29
PANEL PASSENGER SIDE BEZEL -
INSTALLATION, INSTRUMENT..........23-154
PANEL PASSENGER SIDE BEZEL -
REMOVAL, INSTRUMENT.............23-154
PANEL SEAL - INSTALLATION, GLASS . . . 23-178
PANEL SEAL - REMOVAL, GLASS.......23-178
PANEL TOP COVER - INSTALLATION,
INSTRUMENT......................23-153
PANEL TOP COVER - REMOVAL,
INSTRUMENT......................23-152
PARK - INTERLOCK CABLE -
INSTALLATION......................21-153
PARK - INTERLOCK CABLE - REMOVAL . . 21-153
PARK LAMP RELAY - DESCRIPTION......8L-54
PARK LAMP RELAY - DIAGNOSIS AND
TESTING...........................8L-55
PARK LAMP RELAY - INSTALLATION.....8L-56
PARK LAMP RELAY - OPERATION.......8L-54
PARK LAMP RELAY - REMOVAL.........8L-55
PARK RAMP - INSTALLATION, WIPER
ARM ..............................8R-43
PARK RAMP - REMOVAL, WIPER ARM . . . 8R-43
PARKING BRAKE - DESCRIPTION.........5-29
PARKING BRAKE - OPERATION...........5-29
PARK-INTERLOCK CABLE -
ADJUSTMENTS.....................21-154
PART TIME INDICATOR - DESCRIPTION . . . 8J-29
PART TIME INDICATOR - OPERATION.....8J-29
PASSENGER AIRBAG - DESCRIPTION....8O-27
PASSENGER AIRBAG - INSTALLATION....8O-29
PASSENGER AIRBAG - OPERATION......8O-27
PASSENGER AIRBAG - REMOVAL........8O-28
PASSENGER AIRBAG DOOR -
INSTALLATION......................8O-30
PASSENGER AIRBAG DOOR - REMOVAL . . 8O-29
PASSENGER AIRBAG MOUNTING
BRACKET - INSTALLATION.............8O-31
PASSENGER AIRBAG MOUNTING
BRACKET - REMOVAL
.................8O-31
PASSENGER SEAT HEATER SWITCH -
DESCRIPTION
.......................8G-14
PASSENGER SEAT HEATER SWITCH -
INSTALLATION
......................8G-15
PASSENGER SEAT HEATER SWITCH -
OPERATION
.........................8G-14
PASSENGER SEAT HEATER SWITCH -
REMOVAL
..........................8G-15PASSENGER SIDE BEZEL -
INSTALLATION, INSTRUMENT PANEL....23-154
PASSENGER SIDE BEZEL - REMOVAL,
INSTRUMENT PANEL.................23-154
PATTERNS - DIAGNOSIS AND TESTING,
TIRE WEAR..........................22-8
PCM - DESCRIPTION..................8E-11
PCM - OPERATION...................8E-14
PCM INPUT - OPERATION, ASD SENSE.....8I-4
PCM OUTPUT - DESCRIPTION............8I-4
PCM OUTPUT - OPERATION............14-33
PCM OUTPUT - OPERATION.............8I-4
PCM/SKIM PROGRAMMING - STANDARD
PROCEDURE.........................8E-1
PCV VALVE - DESCRIPTION............25-29
PCV VALVE - DIAGNOSIS AND TESTING . . . 25-31
PCV VALVE - INSTALLATION............25-32
PCV VALVE - OPERATION..............25-31
PCV VALVE - REMOVAL...............25-32
PEDAL - DESCRIPTION.................5-20
PEDAL - INSTALLATION................5-20
PEDAL - INSTALLATION, ACCELERATOR . . . 14-30
PEDAL - INSTALLATION, CLUTCH.........6-10
PEDAL - OPERATION...................5-20
PEDAL - REMOVAL....................5-20
PEDAL - REMOVAL, ACCELERATOR......14-29
PEDAL - REMOVAL, CLUTCH............6-10
PEDAL POSITION SWITCH -
DESCRIPTION, CLUTCH.................6-11
PEDAL POSITION SWITCH - DIAGNOSIS
AND TESTING, CLUTCH.................6-11
PEDAL POSITION SWITCH - OPERATION,
CLUTCH.............................6-11
PERFORMANCE - DIAGNOSIS AND
TESTING, A/C........................24-2
PERFORMANCE - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS............9-4
PERFORMANCE - DIAGNOSIS AND
TESTING, HEATER.....................24-6
PILOT BEARING - INSTALLATION..........6-8
PILOT BEARING - REMOVAL..............6-8
PINION GEAR/RING GEAR -
INSTALLATION........................3-46
PINION GEAR/RING GEAR - REMOVAL.....3-44
PINION GEAR/RING GEAR/TONE RING -
INSTALLATION...................3-112,3-82
PINION GEAR/RING GEAR/TONE RING -
REMOVAL......................3-110,3-79
PINION SEAL - INSTALLATION . . 3-103,3-39,3-68
PINION SEAL - REMOVAL......3-102,3-38,3-68
PIPE - INSTALLATION, CROSS-OVER......11-3
PIPE - REMOVAL, CROSS-OVER..........11-3
PISTON & CONNECTING ROD -
DESCRIPTION........................9-49
PISTON FITTING - STANDARD
PROCEDURE.........................9-50
PISTON RING FITTING - STANDARD
PROCEDURE.........................9-52
PISTONS - DESCRIPTION.............21-155
PISTONS - OPERATION...............21-155
PLANETARY GEARTRAIN - ASSEMBLY . . . 21-160
PLANETARY GEARTRAIN - CLEANING....21-159
PLANETARY GEARTRAIN - DESCRIPTION . 21-157
PLANETARY GEARTRAIN -
DISASSEMBLY......................21-159
PLANETARY GEARTRAIN - INSPECTION . . 21-159
PLANETARY GEARTRAIN - OPERATION . . 21-157
PLATE - INSTALLATION, DOOR SILL
SCUFF............................23-157
PLATE - INSTALLATION, FLEX............9-49
PLATE - INSTALLATION, FRONT SKID......13-6
PLATE - INSTALLATION, FUEL TANK
SKID...............................13-9
PLATE - INSTALLATION, REAR DOOR
SCUFF............................23-160
PLATE - INSTALLATION, TRANSFER
CASE SKID..........................13-7
PLATE - REMOVAL, DOOR SILL SCUFF . . . 23-157
PLATE - REMOVAL, FLEX...............9-49
PLATE - REMOVAL, FRONT SKID.........13-6
PLATE - REMOVAL, FUEL TANK SKID
......13-9
PLATE - REMOVAL, REAR DOOR SCUFF
. . 23-160
PLATE - REMOVAL, TRANSFER CASE
SKID
...............................13-7
PLATE LAMP BULB - INSTALLATION,
LICENSE
...........................8L-45
PLATE LAMP BULB - REMOVAL,
LICENSE
...........................8L-44
18 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
SEAL - INSTALLATION, REAR OUTPUT
SHAFT............................21-212
SEAL - NV1500 - INSTALLATION,
EXTENSION HOUSING.................21-32
SEAL - NV1500 - REMOVAL, EXTENSION
HOUSING...........................21-32
SEAL - NV3550 - INSTALLATION,
EXTENSION HOUSING.................21-74
SEAL - NV3550 - REMOVAL, EXTENSION
HOUSING...........................21-74
SEAL - REAR - INSTALLATION,
CRANKSHAFT OIL.....................9-48
SEAL - REAR - REMOVAL, CRANKSHAFT
OIL ................................9-48
SEAL - REMOVAL, ADAPTER HOUSING . . 21-124
SEAL - REMOVAL, A-PILLAR...........23-185
SEAL - REMOVAL, COWL/PLENUM......23-187
SEAL - REMOVAL, COWL/PLENUM
WINDOW BAFFLE...................23-187
SEAL - REMOVAL, FRONT OUTPUT
SHAFT......................21-208,21-246
SEAL - REMOVAL, GLASS PANEL.......23-178
SEAL - REMOVAL, OIL PUMP FRONT....21-152
SEAL - REMOVAL, PINION.....3-102,3-38,3-68
SEAL - REMOVAL, REAR OUTPUT SHAFT . 21-210
SEAL AREA LEAKS - DIAGNOSIS AND
TESTING, REAR.......................9-61
SEALER LOCATIONS - SPECIFICATIONS . . . 23-87
SEALS - DESCRIPTION, VALVE GUIDE . 9-29,9-38
SEALS - INSTALLATION, AXLE SHAFT....3-102,
3-38
SEALS - REMOVAL, AXLE SHAFT....3-101,3-37
SEAT - FRONT - INSTALLATION........23-165
SEAT - FRONT - REMOVAL............23-165
SEAT - REAR - INSTALLATION.........23-168
SEAT - REAR - REMOVAL.............23-168
SEAT BACK - FRONT - INSTALLATION . . . 23-166
SEAT BACK - FRONT - REMOVAL.......23-166
SEAT BACK - REAR - INSTALLATION....23-168
SEAT BACK - REAR - REMOVAL........23-168
SEAT BACK COVER - FRONT -
INSTALLATION......................23-167
SEAT BACK COVER - FRONT - REMOVAL . 23-166
SEAT BACK COVER - REAR -
INSTALLATION......................23-169
SEAT BACK COVER - REAR - REMOVAL . . 23-169
SEAT BACK CUSHION - FRONT -
INSTALLATION......................23-167
SEAT BACK CUSHION - FRONT -
REMOVAL.........................23-167
SEAT BACK CUSHION - REAR -
INSTALLATION......................23-170
SEAT BACK CUSHION - REAR -
REMOVAL.........................23-170
SEAT BACK FRAME - REAR -
INSTALLATION......................23-171
SEAT BACK FRAME - REAR - REMOVAL . . 23-171
SEAT BACK LATCH / LOCK -
INSTALLATION, FOLDING REAR........23-170
SEAT BACK LATCH / LOCK - REMOVAL,
FOLDING REAR.....................23-170
SEAT BACK LATCH STRIKER -
INSTALLATION, REAR................23-171
SEAT BACK LATCH STRIKER - REMOVAL,
REAR.............................23-170
SEAT BACK RECLINER - FRONT -
INSTALLATION......................23-166
SEAT BACK RECLINER - FRONT -
REMOVAL.........................23-166
SEAT BELT & RETRACTOR -
INSTALLATION, FRONT................8O-24
SEAT BELT & RETRACTOR -
INSTALLATION, REAR CENTER..........8O-33
SEAT BELT & RETRACTOR -
INSTALLATION, REAR OUTBOARD.......8O-34
SEAT BELT & RETRACTOR - REMOVAL,
FRONT.............................8O-23
SEAT BELT & RETRACTOR - REMOVAL,
REAR CENTER.......................8O-32
SEAT BELT & RETRACTOR - REMOVAL,
REAR OUTBOARD....................8O-33
SEAT BELT BUCKLE - INSTALLATION,
FRONT
.............................8O-26
SEAT BELT BUCKLE - INSTALLATION,
REAR
..............................8O-35
SEAT BELT BUCKLE - REMOVAL, FRONT
. . 8O-25
SEAT BELT BUCKLE - REMOVAL, REAR
. . . 8O-34
SEAT BELT SWITCH - DESCRIPTION
.....8O-35SEAT BELT SWITCH - OPERATION.......8O-36
SEAT BELT TENSIONER - DESCRIPTION . . . 8O-36
SEAT BELT TENSIONER - OPERATION....8O-36
SEAT BELT TURNING LOOP ADJUSTER -
INSTALLATION......................8O-38
SEAT BELT TURNING LOOP ADJUSTER -
REMOVAL..........................8O-37
SEAT CUSHION - FRONT -
INSTALLATION......................23-167
SEAT CUSHION - FRONT - REMOVAL....23-167
SEAT CUSHION - REAR - INSTALLATION . 23-171
SEAT CUSHION - REAR - REMOVAL.....23-171
SEAT CUSHION COVER - FRONT -
INSTALLATION......................23-167
SEAT CUSHION COVER - FRONT -
REMOVAL.........................23-167
SEAT CUSHION SIDE SHIELDS -
INSTALLATION......................23-167
SEAT CUSHION SIDE SHIELDS -
REMOVAL.........................23-167
SEAT ELEMENT - DESCRIPTION, HEATED . 8G-13
SEAT ELEMENT - DIAGNOSIS AND
TESTING, HEATED....................8G-13
SEAT ELEMENT - OPERATION, HEATED . . . 8G-13
SEAT HEATER SWITCH - DESCRIPTION,
DRIVER............................8G-11
SEAT HEATER SWITCH - DESCRIPTION,
PASSENGER........................8G-14
SEAT HEATER SWITCH - INSTALLATION,
DRIVER............................8G-13
SEAT HEATER SWITCH - INSTALLATION,
PASSENGER........................8G-15
SEAT HEATER SWITCH - OPERATION,
DRIVER............................8G-12
SEAT HEATER SWITCH - OPERATION,
PASSENGER........................8G-14
SEAT HEATER SWITCH - REMOVAL,
DRIVER............................8G-13
SEAT HEATER SWITCH - REMOVAL,
PASSENGER........................8G-15
SEAT MODULE - DESCRIPTION, HEATED . . 8E-21
SEAT MODULE - DIAGNOSIS AND
TESTING, HEATED....................8E-22
SEAT MODULE - INSTALLATION, HEATED . . 8E-24
SEAT MODULE - OPERATION, HEATED....8E-21
SEAT MODULE - REMOVAL, HEATED.....8E-24
SEAT RISER - INSTALLATION, MANUAL . . 23-168
SEAT RISER - REMOVAL, MANUAL......23-167
SEAT SENSOR - DIAGNOSIS AND
TESTING, HEATED....................8G-14
SEAT SWITCH - DESCRIPTION, LEFT
POWER............................8N-16
SEAT SWITCH - DESCRIPTION, RIGHT
POWER............................8N-19
SEAT SWITCH - DIAGNOSIS AND
TESTING, HEATED..............8G-12,8G-14
SEAT SWITCH - DIAGNOSIS AND
TESTING, LEFT POWER...............8N-17
SEAT SWITCH - DIAGNOSIS AND
TESTING, RIGHT POWER..............8N-19
SEAT SWITCH - INSTALLATION, LEFT
POWER............................8N-18
SEAT SWITCH - INSTALLATION, RIGHT
POWER............................8N-20
SEAT SWITCH - OPERATION, LEFT
POWER............................8N-17
SEAT SWITCH - OPERATION, RIGHT
POWER............................8N-19
SEAT SWITCH - REMOVAL, LEFT POWER . 8N-18
SEAT SWITCH - REMOVAL, RIGHT
POWER............................8N-20
SEAT SYSTEM - DESCRIPTION, HEATED . . 8G-10
SEAT SYSTEM - DIAGNOSIS AND
TESTING, HEATED
....................8G-11
SEAT SYSTEM - OPERATION, HEATED
....8G-10
SEAT TRACK - DESCRIPTION
...........8N-15
SEAT TRACK - DIAGNOSIS AND TESTING
. 8N-16
SEAT TRACK - INSTALLATION
..........23-168
SEAT TRACK - INSTALLATION
..........8N-16
SEAT TRACK - OPERATION
.............8N-15
SEAT TRACK - REMOVAL
.............23-168
SEAT TRACK - REMOVAL
..............8N-16
SEATBELT INDICATOR - DESCRIPTION
....8J-27
SEATBELT INDICATOR - OPERATION
......8J-28
SEATS - DESCRIPTION, INTAKE/
EXHAUST VALVES
.....................9-26
SEATS - DESCRIPTION, POWER
.........8N-14SEATS - DIAGNOSIS AND TESTING,
POWER............................8N-15
SEATS - INSTALLATION, INTAKE/
EXHAUST VALVES.................9-28,9-36
SEATS - OPERATION, POWER..........8N-15
SEATS - REMOVAL, INTAKE/EXHAUST
VALVES .........................9-27,9-35
SECTION IDENTIFICATION AND
INFORMATION - DESCRIPTION........8W-01-6
SECURITY - DESCRIPTION, VEHICLE
THEFT..............................8Q-1
SECURITY - OPERATION, VEHICLE THEFT . . 8Q-3
SECURITY INDICATOR - DESCRIPTION....8J-28
SECURITY INDICATOR - OPERATION.....8J-28
SECURITY SYSTEM - DIAGNOSIS AND
TESTING, VEHICLE THEFT..............8Q-6
SENDING UNIT - DIAGNOSIS AND
TESTING, FUEL LEVEL.................14-9
SENDING UNIT / SENSOR -
DESCRIPTION, FUEL LEVEL.............14-9
SENDING UNIT / SENSOR -
INSTALLATION, FUEL LEVEL............14-10
SENDING UNIT / SENSOR - OPERATION,
FUEL LEVEL..........................14-9
SENDING UNIT / SENSOR - REMOVAL,
FUEL LEVEL..........................14-9
SENSE - DESCRIPTION, IGNITION
CIRCUIT............................8E-13
SENSE - OPERATION, IGNITION CIRCUIT . . 8E-15
SENSE - PCM INPUT - OPERATION, ASD . . . 8I-4
SENSITIVE DEVICES - STANDARD
PROCEDURE, ELECTROSTATIC
DISCHARGE (ESD).................8W-01-8
SENSOR - DESCRIPTION, AMBIENT
TEMP..............................8M-9
SENSOR - DESCRIPTION, BATTERY
TEMPERATURE......................8F-24
SENSOR - DESCRIPTION, CRANKSHAFT
POSITION..........................14-30
SENSOR - DESCRIPTION, ENGINE
COOLANT TEMPERATURE...............7-19
SENSOR - DESCRIPTION, FRONT
IMPACT............................8O-21
SENSOR - DESCRIPTION, FUEL LEVEL
SENDING UNIT.......................14-9
SENSOR - DESCRIPTION, INPUT SPEED . 21-143
SENSOR - DESCRIPTION, INTAKE AIR
TEMPERATURE......................14-36
SENSOR - DESCRIPTION, KNOCK........8I-11
SENSOR - DESCRIPTION, LINE
PRESSURE (LP)....................21-144
SENSOR - DESCRIPTION, MAP..........14-38
SENSOR - DESCRIPTION, OUTPUT
SPEED............................21-152
SENSOR - DESCRIPTION, OXYGEN.......14-40
SENSOR - DESCRIPTION, POSITION....21-209,
21-247
SENSOR - DESCRIPTION, THROTTLE
POSITION..........................14-47
SENSOR - DESCRIPTION,
TRANSMISSION RANGE..............21-168
SENSOR - DESCRIPTION,
TRANSMISSION TEMPERATURE........21-170
SENSOR - DIAGNOSIS AND TESTING,
AMBIENT TEMPERATURE...............8M-9
SENSOR - DIAGNOSIS AND TESTING,
HEATED SEAT .......................8G-14
SENSOR - INSTALLATION, BATTERY
TEMPERATURE......................8F-24
SENSOR - INSTALLATION, CRANKSHAFT
POSITION..........................14-32
SENSOR - INSTALLATION, ENGINE
COOLANT TEMPERATURE...............7-21
SENSOR - INSTALLATION, FRONT
IMPACT............................8O-22
SENSOR - INSTALLATION, FRONT
WHEEL SPEED........................5-34
SENSOR - INSTALLATION, FUEL LEVEL
SENDING UNIT......................14-10
SENSOR - INSTALLATION, INPUT SPEED . 21-143
SENSOR - INSTALLATION, INTAKE AIR
TEMPERATURE
......................14-38
SENSOR - INSTALLATION, KNOCK
........8I-12
SENSOR - INSTALLATION, LINE
PRESSURE (LP)
....................21-144
SENSOR - INSTALLATION, MAP
.........14-40
SENSOR - INSTALLATION, OUTPUT
SPEED
............................21-152
KJINDEX 23
Description Group-Page Description Group-Page Description Group-Page
JEEP LIBERTY 2002
SPARE WHEEL & HARDWARE19-020-<8)
21-522~
23 .lLI
11
b
RACK & PINION10
~66~ -
24I14~
~2~
!
31~J~L2S--£3J
!;:;q)17
118-#~ I~
12~
/~004-09516 ~~'"
5~132616A-15~~
1 Wheel, Spare 14Steel 5GL65S4AAA 160.00 16 004 09907Alloy --
16x7Code WLD 10 Arm, Upper Control AiL 52088632AA m #2.0 128.00To 10-1-01 5GL67PAKAA 249.00 #W/Steering Knuckle Assy Removed Deduct 1.2 004 09522 c~From 10-1-01 5GL67PAKAB 24900 11 Bum~r, Control Arm AiL 52088684AB m 25.75 -
Code WND 5GL66PAKAB 260'00 12 Knuckle Assy, Steering R 52088652AA m #1.7 127.0017x7.5 .L 52088653AA m #1.7 127.00 1 Gear Assy, SteeringCode WGO 5HW90ZDRM 249.00 #/ncludes R&R Brake Rotor and Hub & Bearing Assy, 2.4L Eng 52128588M m #1.9 484.00Code WGR 5HW90AFMAA 24900 R&R Both Sides 3.2 37L Eng 52128518M m #1.9 459.002 Jack 52059104 83:35 13 Joint, Lower Balll] AiL 5069161AB m 2.0 27.50 #W/4WD Add 3.63 Wrench, Lug 52059478AA 12.85" l]/nc/uded w/Steering Knuckle Assy 2 Boot, Steering Gear1J AiL 5O72446M m 57.104 Bracket, Jack 52059369M 16.35!114Arm,LowerControl R 52088636AD m#2.2 117.00 3Bolt,Mountingl] AiL 6506517M 7.505 Label, Jack Instructions-See InforrnatJon Labels SectJon L 52088637AD m #2.2 117.00 4 Nut, MountJng:~ AiL 6504707 2.456 Bracke~ Spare. Wheel 55155933AB 59.10 #Includes R&R Bushings, w/Steering Knuckle 5 Bushing, Steering Gear1J AiL 52038783AB 15.20Cover, :opare Tire 5JG141X7M Removed Deduct.9 l1/nc/uded w/Steering Gear AssyAiL 52088746M m 12.25 6 Rod, Outer Tie R 5O72444M 46.70AiL 52088649AC m L 5072445M 46.70
AIL 6507080AA18 Bolt, Lower Carn (2/Side) AiL 6507321M19 Nut, Absorber AiL 6506443M 1.5020 Retainer, Absorber AiL 52089069M 2.25 2.4L ENG21 Mount, Absorber R 52128532AA m #1.8 91.70L 52128533AA m #1.8 91.7022 Isolator, Upper Spring AiL 52088686M m #1.8 16.25 423 Springl] AiL 52088625M m #1.8 35.75~.tr24 Absorber, Shock11 AiL 52088650AB m #1.8 36.95 111Additional Parts &lor Dealer Contact Required 0 3125 Isolator, Lower Spring AiL 52088686M m #1.8 16.25 -
I #R&R One Side Complete, Includes R&R ClevisAbsorber, w/Steering Knuckle Assy Removed Deducr ~.7, R&R Both Sides 3.426 Clevis, Absorber AiL 52088748AC m #.6 49.75#W/Steering Knuckle Assy Removed Deduct.4
29\",~~-l 004-09908
27 Retainer, Stab Bar AiL 52088631M m #.3 9.70 I128 Bushing, Slab Bar AiL 52088778M m #.3 4.60 c 004 09909#R&R One Side Complete, Not Included in O/H! -
29 Link, Stab Bar Ail 52088662AB m #.3 43.75PS.#Not Included in O/H 1 ump, teerlng30 Bar, Stabilizer 52088660M m #.8 98.25 2 Pulley, ~ump#Includes R&R Stab Bar Links, Bushings & Retainers 3 Reservoir, Pu~pNot Included in O/H 4 Cap, Reservoir.Bracket, Reservoir
6
~",,3
2
m .3m .3
52
Use Procedure Explanation 11 with the following text.
R&I Suspension/Sub.Frame Assy2WD m#2.74 WD m #3.6#Not Included in O/H SuspensionO/H SuspensionOne Side , R/Lm 4.7Both Sides. m 8.4Bleed Brake Systemw/ABS m .6w/oABS m .3AdjustFrontAlignment m 1.5NOTE 1: R&UR&R or O/H Does Not include alignment or bleedbrake system.
NOTE 2: All Parts in this section are included in overhaulunless noted otherwise.
/1
I'~~II::It
52088711AA m 1.7 130.0053031722AA m 21.6052088713AA m .5 40.2552128513AA 10.4552088874AD 43.4552088722AC m .8 163.0052088718AC m 23.4552128561AA m .9 174.00
5
~L-7 Cooler, SteeringR&I Axle Housing Assy m 3.0R&I Outer Axle Shaft Assy R/Lm #1.5#WlSteering Knuckle Assy Removed Deduct .93.7L ENG
4004-09906
004-09520
1 Nut, Axle AiL 6506454AA m 8.502 Rotor, Brake AiL 52128247AA m #.9 104.00#R&R Both Sides 1.63 Caliper, Brake R 5066422AA m #.5 182.00 IL 5066423AA m #.5 182.00 I4 Bracket, Caliper Mounting AIL 5019986AA m #.5 42.50#R&R One Side Complete, w/Brake Rotor RemovedDeduct .3, R&R Both Sides .85 Pad Set, Brake 5066427AA m #1.0 128.00#Deduct .5 for Each Brake Caliper Removed6 Hub & Bearingw/ABS R 52128692AA m #1.3 259.00L 52128693AA m #1.3 259.00w/o ABS AiL 52128352AB m #1.3 259.00I#Includes R&R Brake Rotor, R&R Both Sides 2.47 Stud, Wheel AiL 6O36388AA m 2.958 Sensor, Front ABS-See ABSIBrakes Section9 Hose, Front Brake R 52128312AA m #.3 18.35L 52128311AA m #.3 18.35#W/Caliper Removed Deduct .2
567Procedure Explanation Pages Must Be Used with the Above Text for an Accura'~ Damage Report.Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.CH
R&I Steering Gear Assy m #1.7#W/4WD Add 3.6
NOTE: R&R Does Not include adjust wheel alignment.~
6~9 2
67rl1
~'~
3 2,
51 Shaft Assy, Outer Axle f IA
~,::;~~~~2.4LEng R 5066022AA m#1.5 994.00cJ1y L 5066023AA m #1.5 1155.00'
3.7L Eng R 5066020AA m #1.5 1020.00L 5066021AA m #1.5 1155.00#WlSteering Knuckle Assy Removed Deduct .92 Boot Kit, Inner1j AiL 5066024AA m 26 203 Boot Kit, Outer1j AiL 5066025AA m 25:50~/ncluded w/Outer Axle Shaft Assy 004-09524
Bracket, Mountin~2.4L Eng R 52059472AB m 81.85 1 PumplReservoir. Assy, Steering 52088710AA m 2.4 130.00L 52059473AB m 54.50 2 Cap, Reservolr1j 52088956AA 27.453.7L Eng R 52059464AB m 81.85 ~/ncluded w/Steering Pumf)/ReseIVo;r AssyL 52059465AB m 30.85 I 3 Pulley, Pump 5:3010258AC m #.3 20.25