2002 JEEP LIBERTY transmission oil

²Fuel injectors
²Ignition coil(s)
²Certain relays/solenoids
²Certain sensors
DESCRIPTION - SENSOR RETURN
The Sensor Return circuits are internal to the Pow-
ertrain Control Module (PCM).
Sensor Return provides a low±noise ground refer-
ence for all engine control system sensors. Refer to
Power Grounds for more information.
OPERATION
OPERATION - PCM
The PCM operates the fuel system. The PCM is a
pre-programmed, triple microprocessor digital com-
puter. It regulates ignition timing, air-fuel ratio,
emission control devices, charging system, certain
transmission features, speed control, air conditioning
compressor clutch engagement and idle speed. The
PCM can adapt its programming to meet changing
operating conditions.
The PCM receives input signals from various
switches and sensors. Based on these inputs, the
PCM regulates various engine and vehicle operations
through different system components. These compo-
nents are referred to as Powertrain Control Module
(PCM) Outputs. The sensors and switches that pro-
vide inputs to the PCM are considered Powertrain
Control Module (PCM) Inputs.
The PCM adjusts ignition timing based upon
inputs it receives from sensors that react to: engine
rpm, manifold absolute pressure, engine coolant tem-
perature, throttle position, transmission gear selec-
tion (automatic transmission), vehicle speed, power
steering pump pressure, and the brake switch.
The PCM adjusts idle speed based on inputs it
receives from sensors that react to: throttle position,
vehicle speed, transmission gear selection, engine
coolant temperature and from inputs it receives from
the air conditioning clutch switch and brake switch.
Based on inputs that it receives, the PCM adjusts
ignition coil dwell. The PCM also adjusts the gener-
ator charge rate through control of the generator
field and provides speed control operation.
NOTE: PCM Inputs:
²A/C request (if equipped with factory A/C)
²A/C select (if equipped with factory A/C)
²A/C pressure transducer
²Auto shutdown (ASD) sense
²Battery temperature
²Battery voltage
²Brake switch²J1850 bus (+) circuits
²J1850 bus (-) circuits
²Camshaft position sensor signal
²Crankshaft position sensor
²Data link connection for DRB scan tool
²Engine coolant temperature sensor
²Fuel level (through J1850 circuitry)
²Generator (battery voltage) output
²Ignition circuit sense (ignition switch in on/off/
crank/run position)
²Intake manifold air temperature sensor
²Knock sensors (2 on 3.7L engine)
²Leak detection pump (switch) sense (if equipped)
²Manifold absolute pressure (MAP) sensor
²Oil pressure
²Oxygen sensors
²Park/neutral switch (auto. trans. only)
²Power ground
²Power steering pressure switch
²Sensor return
²Signal ground
²Speed control multiplexed single wire input
²Throttle position sensor
²Transfer case switch (4WD range position)
²Vehicle speed sensor
NOTE: PCM Outputs:
²A/C clutch relay
²Auto shutdown (ASD) relay
²J1850 bus (+/-) circuits for: speedometer, voltme-
ter, fuel gauge, oil pressure gauge/lamp, engine temp.
gauge and speed control warn. lamp
²Clutch pedal position switch override relay
²Data link connection for DRB scan tool
²EGR valve control solenoid (if equipped)
²EVAP canister purge solenoid
²Five volt sensor supply (primary)
²Five volt sensor supply (secondary)
²Fuel injectors
²Fuel pump relay
²Generator field driver (-)
²Generator field driver (+)
²Idle air control (IAC) motor
²Ignition coil(s)
²Leak detection pump (if equipped)
²Malfunction indicator lamp (Check engine lamp).
Driven through J1850 circuits.
²Oxygen sensor heater relays
²Oxygen sensors (pulse width modulated)
²Radiator cooling fan relay (pulse width modu-
lated)
²Speed control vacuum solenoid
²Speed control vent solenoid
²Tachometer (if equipped). Driven through J1850
circuits.
8E - 14 ELECTRONIC CONTROL MODULESKJ
POWERTRAIN CONTROL MODULE (Continued)

²Transmission convertor clutch circuit. Driven
through J1850 circuits.
OPERATION - 5 VOLT SUPPLIES
Primary 5±volt supply:
²supplies the required 5 volt power source to the
Crankshaft Position (CKP) sensor.
²supplies the required 5 volt power source to the
Camshaft Position (CMP) sensor.
²supplies a reference voltage for the Manifold
Absolute Pressure (MAP) sensor.
²supplies a reference voltage for the Throttle
Position Sensor (TPS) sensor.
Secondary 5±volt supply:
²supplies the required 5 volt power source to the
oil pressure sensor.
²supplies the required 5 volt power source for the
Vehicle Speed Sensor (VSS) (if equipped).
²supplies the 5 volt power source to the transmis-
sion pressure sensor (certain automatic transmis-
sions).
OPERATION - IGNITION CIRCUIT SENSE
The ignition circuit sense input tells the PCM the
ignition switch has energized the ignition circuit.
Battery voltage is also supplied to the PCM
through the ignition switch when the ignition is in
the RUN or START position. This is referred to as
the9ignition sense9circuit and is used to9wake up9
the PCM. Voltage on the ignition input can be as low
as 6 volts and the PCM will still function. Voltage is
supplied to this circuit to power the PCM's 8-volt reg-
ulator and to allow the PCM to perform fuel, ignition
and emissions control functions.
REMOVAL
USE THE DRB SCAN TOOL TO REPROGRAM
THE NEW POWERTRAIN CONTROL MODULE
(PCM) WITH THE VEHICLES ORIGINAL IDEN-
TIFICATION NUMBER (VIN) AND THE VEHI-
CLES ORIGINAL MILEAGE. IF THIS STEP IS
NOT DONE, A DIAGNOSTIC TROUBLE CODE
(DTC) MAY BE SET.
The PCM is located in the engine compartment
near the battery (Fig. 9).
To avoid possible voltage spike damage to the
PCM, ignition key must be off, and negative battery
cable must be disconnected before unplugging PCM
connectors.
(1) Disconnect negative battery cable at battery.
(2) Remove cover over electrical connectors. Cover
snaps onto PCM.
(3) Carefully unplug the three 32±way connectors
from PCM.
(4) Remove three PCM mounting bolts and remove
PCM from vehicle.
INSTALLATION
USE THE DRB SCAN TOOL TO REPROGRAM
THE NEW POWERTRAIN CONTROL MODULE
(PCM) WITH THE VEHICLES ORIGINAL IDEN-
TIFICATION NUMBER (VIN) AND THE VEHI-
CLES ORIGINAL MILEAGE. IF THIS STEP IS
NOT DONE, A DIAGNOSTIC TROUBLE CODE
(DTC) MAY BE SET.
(1) Install PCM and 3 mounting bolts to vehicle.
(2) Tighten bolts. Refer to torque specifications.
(3) Check pin connectors in the PCM and the three
32±way connectors for corrosion or damage. Also, the
pin heights in connectors should all be same. Repair
as necessary before installing connectors.
(4) Install three 32±way connectors.
(5) Install cover over electrical connectors. Cover
snaps onto PCM.
(6) Install battery cable.
(7) Use the DRB scan tool to reprogram new PCM
with vehicles original Identification Number (VIN)
and original vehicle mileage.
SENTRY KEY IMMOBILIZER
MODULE
DESCRIPTION
The Sentry Key Immobilizer Module (SKIM) is the
primary component of the Sentry Key Immobilizer
System (SKIS) (Fig. 10). The SKIM is located on the
right side of the steering column, below the ignition
Fig. 9 PCM REMOVE/INSTALL
1 - PCM
2 - MOUNTING BOLTS (3)
3 - 32-WAY CONNECTORS
KJELECTRONIC CONTROL MODULES 8E - 15
POWERTRAIN CONTROL MODULE (Continued)

Certain mechanical problems within the input
clutch assembly (broken return springs, out of posi-
tion snap rings, excessive clutch pack clearance,
improper assembly, etc.) can cause inadequate or out-
of-range element volumes. Also, defective Input/Out-
put Speed Sensors and wiring can cause these
conditions. The following chart identifies the appro-
priate clutch volumes and when they are monitored/
updated:
CLUTCH VOLUMES
Clutch When UpdatedProper Clutch
Volume
L/R2-1 or 3-1
downshift45 to 134
2C3-2 kickdown
shift25 to 85
OD 2-3 upshift 30 to 100
CLUTCH VOLUMES
4C 3-4 upshift 30 to 85
UD4-3 kickdown
shift30 to 100
SHIFT SCHEDULES
As mentioned earlier, the TCM has programming
that allows it to select a variety of shift schedules.
Shift schedule selection is dependent on the follow-
ing:
²Shift lever position
²Throttle position
²Engine load
²Fluid temperature
²Software level
As driving conditions change, the TCM appropri-
ately adjusts the shift schedule. Refer to the follow-
ing chart to determine the appropriate operation
expected, depending on driving conditions.
Schedule Condition Expected Operation
Extreme ColdOil temperature below -16É F -Park, Reverse, Neutral and 1st and
3rd gear only in D position, 2nd
gear only in Manual 2 or L
-No EMCC
Super ColdOil temperature between -12É F and
10É F- Delayed 2-3 upshift
- Delayed 3-4 upshift
- Early 4-3 coastdown shift
- High speed 4-2, 3-2, 2-1 kickdown
shifts are prevented
-Shifts at high throttle openings willl
be early.
- No EMCC
ColdOil temperature between 10É F and
36É F-Shift schedule is the same as
Super Cold except that the 2-3
upshifts are not delayed.
WarmOil temperature between 40É F and
80É F- Normal operation (upshift,
kickdowns, and coastdowns)
- No EMCC
HotOil temperature between 80É F and
240É F- Normal operation (upshift,
kickdowns, and coastdowns)
- Normal EMCC operation
8E - 20 ELECTRONIC CONTROL MODULESKJ
TRANSMISSION CONTROL MODULE (Continued)

Schedule Condition Expected Operation
OverheatOil temperature above 240É F or
engine coolant temperature above
244É F- Delayed 2-3 upshift
- Delayed 3-4 upshift
- 3rd gear FEMCC from 30-48 mph
- 3rd gear PEMCC above 35 mph
- Above 25 mph the torque
converter will not unlock unless the
throttle is closed or if a wide open
throttle 2nd PEMCC to 1 kickdown
is made
STANDARD PROCEDURE - TCM QUICK LEARN
The quick learn procedure requires the use of the
DRBtscan tool.
This program allows the electronic transmission
system to recalibrate itself. This will provide the
proper transmission operation. The quick learn pro-
cedure should be performed if any of the following
procedures are performed:
²Transmission Assembly Replacement
²Transmission Control Module Replacement
²Solenoid Pack Replacement
²Clutch Plate and/or Seal Replacement
²Valve Body Replacement or Recondition
To perform the Quick Learn Procedure, the follow-
ing conditions must be met:
²The brakes must be applied
²The engine speed must be above 500 rpm
²The throttle angle (TPS) must be less than 3
degrees
²The shift lever position must stay in PARK until
prompted to shift to overdrive
²The shift lever position must stay in overdrive
after the Shift to Overdrive prompt until the DRBt
indicates the procedure is complete
²The calculated oil temperature must be above
60É and below 200É
HEATED SEAT MODULE
DESCRIPTION
The heated seat module is also known as the Seat
Heat Interface Module. The heated seat module (Fig.
14) is located under the left front seat cushion, where
it is secured to a mounting bracket via two push-pin
retainers. The heated seat module has a single con-
nector receptacle that allows the module to be con-
nected to all of the required inputs and outputs
through the seat wire harness.
The heated seat module is an electronic micropro-
cessor controlled device designed and programmed to
use inputs from the heated seat relay, the two heatedseat switches and the two heated seat sensors to
operate and control the heated seat elements in both
front seats and the two heated seat indicator lamp
Light-Emitting Diodes (LEDs) in each heated seat
switch. The heated seat module is also programmed
to perform self-diagnosis of certain heated seat sys-
tem functions and provide feedback of that diagnosis
through the heated seat switch indicator lamps.
The heated seat module cannot be repaired. If the
heated seat module is damaged or faulty, the entire
module must be replaced.
OPERATION
The heated seat module operates on fused battery
current received from a fuse in the junction block.
The module is grounded at all times. Inputs to the
module include a resistor multiplexed heated seat
switch request circuit for each of the two heated seat
switches and the heated seat sensor inputs from the
seat cushions of each front seat. In response to those
inputs, the heated seat module controls battery cur-
rent to the heated seat elements and sensors, and
Fig. 14 Heated Seat Module
1 - Mounting Tabs (Not Used On KJ)
2 - Heated Seat Module
3 - Connector Receptacle
KJELECTRONIC CONTROL MODULES 8E - 21
TRANSMISSION CONTROL MODULE (Continued)

STARTING SYSTEM
TABLE OF CONTENTS
page page
STARTING SYSTEM
DESCRIPTION.........................32
OPERATION...........................32
DIAGNOSIS AND TESTING - STARTING
SYSTEM............................33
INSPECTION - STARTING SYSTEM.........37
SPECIFICATIONS
TORQUE - GAS POWERED.............38
STARTER MOTOR - GAS POWERED......39
STARTER MOTOR
DIAGNOSIS AND TESTING - STARTER
MOTOR .............................39REMOVAL.............................39
INSTALLATION.........................41
STARTER MOTOR RELAY
DESCRIPTION.........................41
OPERATION...........................42
DIAGNOSIS AND TESTING -
STARTER RELAY......................42
REMOVAL.............................43
INSTALLATION.........................43
STARTING SYSTEM
DESCRIPTION
The starting system consists of:
²Starter relay
²Starter motor (including an integral starter sole-
noid)
Other components to be considered as part of start-
ing system are:
²Battery
²Battery cables
²Ignition switch and key lock cylinder
²Clutch pedal position switch (manual transmis-
sion)
²Park/neutral position switch (automatic trans-
mission)
²Wire harnesses and connections.
The Battery, Starting, and Charging systems oper-
ate in conjunction with one another, and must be
tested as a complete system. For correct operation of
starting/charging systems, all components used in
these 3 systems must perform within specifications.
When attempting to diagnose any of these systems, it
is important that you keep their interdependency in
mind.
The diagnostic procedures used in each of these
groups include the most basic conventional diagnostic
methods, to the more sophisticated On-Board Diag-
nostics (OBD) built into the Powertrain Control Mod-
ule (PCM). Use of an induction-type milliampere
ammeter, volt/ohmmeter, battery charger, carbon pile
rheostat (load tester), and 12-volt test lamp may be
required.Certain starting system components are monitored
by the PCM and may produce a Diagnostic Trouble
Code (DTC). Refer to Emission Control. See Diagnos-
tic Trouble Codes for additional information and a
list of codes.
OPERATION
The starting system components form two separate
circuits. A high-amperage feed circuit that feeds the
starter motor between 150 and 350 amperes (700
amperes - diesel engine), and a low-amperage control
circuit that operates on less than 20 amperes. The
high-amperage feed circuit components include the
battery, the battery cables, the contact disc portion of
the starter solenoid, and the starter motor. The low-
amperage control circuit components include the igni-
tion switch, the clutch pedal position switch (manual
transmission), the park/neutral position switch (auto-
matic transmission), the starter relay, the electro-
magnetic windings of the starter solenoid, and the
connecting wire harness components.
If the vehicle is equipped with a manual transmis-
sion, it has a clutch pedal position switch installed in
series between the ignition switch and the coil bat-
tery terminal of the starter relay. This normally open
switch prevents the starter relay from being ener-
gized when the ignition switch is turned to the
momentary Start position, unless the clutch pedal is
depressed. This feature prevents starter motor oper-
ation while the clutch disc and the flywheel are
engaged. The starter relay coil ground terminal is
always grounded on vehicles with a manual trans-
mission.
8F - 32 STARTING SYSTEMKJ

If the vehicle is equipped with an automatic trans-
mission, battery voltage is supplied through the low-
amperage control circuit to the coil battery terminal
of the starter relay when the ignition switch is
turned to the momentary Start position. The park/
neutral position switch is installed in series between
the starter relay coil ground terminal and ground.
This normally open switch prevents the starter relay
from being energized and the starter motor from
operating unless the automatic transmission gear
selector is in the Neutral or Park positions.
When the starter relay coil is energized, the nor-
mally open relay contacts close. The relay contacts
connect the relay common feed terminal to the relay
normally open terminal. The closed relay contacts
energize the starter solenoid coil windings.
The energized solenoid pull-in coil pulls in the sole-
noid plunger. The solenoid plunger pulls the shift
lever in the starter motor. This engages the starter
overrunning clutch and pinion gear with the starter
ring gear on the manual transmission flywheel or on
the automatic transmission torque converter or
torque converter drive plate.
As the solenoid plunger reaches the end of its
travel, the solenoid contact disc completes the high-
amperage starter feed circuit and energizes the sole-
noid plunger hold-in coil. Current now flows betweenthe solenoid battery terminal and the starter motor,
energizing the starter.
Once the engine starts, the overrunning clutch pro-
tects the starter motor from damage by allowing the
starter pinion gear to spin faster than the pinion
shaft. When the driver releases the ignition switch to
the On position, the starter relay coil is de-energized.
This causes the relay contacts to open. When the
relay contacts open, the starter solenoid plunger
hold-in coil is de-energized.
When the solenoid plunger hold-in coil is de-ener-
gized, the solenoid plunger return spring returns the
plunger to its relaxed position. This causes the con-
tact disc to open the starter feed circuit, and the shift
lever to disengage the overrunning clutch and pinion
gear from the starter ring gear.
DIAGNOSIS AND TESTING - STARTING
SYSTEM
The battery, starting, and charging systems oper-
ate in conjunction with one another, and must be
tested as a complete system. For correct starting/
charging system operation, all of the components
involved in these 3 systems must perform within
specifications.
Starting System Diagnosis
CONDITION POSSIBLE CAUSE CORRECTION
STARTER FAILS TO
OPERATE.1. Battery discharged or
faulty.1. Refer to Battery. Charge or replace battery, if required.
2. Starting circuit wiring
faulty.2. Refer to 8, Wiring Diagrams. Test and repair starter
feed and/or control circuits, if required.
3. Starter relay faulty. 3. Refer to Starter Relay in Diagnosis and Testing.
Replace starter relay if required.
4. Ignition switch faulty. 4. Refer to Ignition Switch and Key Lock Cylinder.
Replace ignition switch if required.
5. Clutch pedal position
switch faulty.5. Refer to Clutch Pedal Position Switch.
6. Park/Neutral position
switch faulty or
misadjusted.6. Refer to Park/Neutral Position Switch. Replace
park/neutral position switch if required.
7. Starter solenoid faulty. 7. Refer to Starter Motor. Replace starter motor assembly
if required.
8. Starter motor faulty. 8. If all other starting system components and circuits test
OK, replace starter motor.
KJSTARTING SYSTEM 8F - 33
STARTING SYSTEM (Continued)

3.7L V-6
(1) Disconnect and isolate negative battery cable.
(2) Raise and support vehicle.
(3) Remove 2 flange bolts securing left exhaust
downpipe to crossover pipe. Lower pipe slightly to
allow front propeller shaft removal.
(4) Remove front propeller shaft.
(5) Remove 2 starter heat shield bolts at side of
starter (Fig. 10).
(6) Remove starter heat shield nut at front of
starter (Fig. 10).
(7) Remove starter heat shield.
(8) Remove solenoid wire from solenoid terminal
(Fig. 11).
(9) Remove battery cable from stud on starter sole-
noid (Fig. 11).
(10) Remove 2 starter mounting bolts (Fig. 12).
(11) Position front of starter to face rear of vehicle.
Rotate starter until solenoid position is located below
starter.
(12) Remove starter from vehicle by passing it
between exhaust pipe and transmission bellhousing.
Fig. 7 CONTINUITY BETWEEN SOLENOID AND
FIELD COIL TERMINALS - TYPICAL
1 - OHMMETER
2 - SOLENOID TERMINAL
3 - FIELD COIL TERMINAL
Fig. 8 CONTINUITY BETWEEN SOLENOID
TERMINAL AND CASE - TYPICAL
1 - SOLENOID TERMINAL
2 - OHMMETER
3 - SOLENOID
Fig. 9 STARTER - 2.4L
1-STARTER
2 - MOUNTING BOLTS (2)
Fig. 10 STARTER HEAT SHIELD - 3.7L
1 - STARTER HEAT SHIELD
2 - HEAT SHIELD BOLTS
3 - HEAT SHIELD BOLTS
4-STARTER
8F - 40 STARTING SYSTEMKJ
STARTER MOTOR (Continued)

INSTALLATION
2.4L 4±Cylinder
(1) Position starter into bellhousing and install 2
bolts. Refer to torque specifications.
(2) Install battery cable and nut to stud on starter
solenoid. Refer to torque specifications.
(3) Install solenoid wire connector to solenoid ter-
minal.
(4) Lower vehicle.
(5) Connect negative battery cable.
3.7L V-6
(1) Position front of starter towards rear of vehicle
with solenoid position rotated until it is located below
starter. Install starter by passing it between exhaust
pipe and transmission bellhousing.
(2) Position starter into bellhousing and install 2
bolts. Refer to torque specifications.
(3) Install battery cable and nut to stud on starter
solenoid. Refer to torque specifications.
(4) Install solenoid wire connector to solenoid ter-
minal.
(5) Position starter heat shield and install nut at
front of starter.
(6) Install 2 starter heat shield bolts at side of
starter.
(7) Install front propeller shaft.
(8) Install 2 flange bolts securing left exhaust
downpipe to crossover pipe.
(9) Lower vehicle.
(10) Connect negative battery cable.
STARTER MOTOR RELAY
DESCRIPTION
The starter relay is an electromechanical device
that switches battery current to the pull-in coil of the
starter solenoid when ignition switch is turned to
Start position. The starter relay is located in the
Power Distribution Center (PDC) in the engine com-
partment. See PDC cover for relay identification and
location.
The starter relay is a International Standards
Organization (ISO) relay. Relays conforming to ISO
specifications have common physical dimensions, cur-
rent capacities, terminal patterns, and terminal func-
tions.
The starter relay cannot be repaired or adjusted
and, if faulty or damaged, it must be replaced.
Fig. 11 STARTER ELECTRICAL CONNECTORS -
2.4L/3.7L
1 - BATERY CABLE NUT
2 - BATTERY CABLE
3 - SOLENOID CONNECTOR
4 - HEAT SHIELD
Fig. 12 STARTER - 3.7L
1-STARTER
2 - MOUNTING BOLTS (2)
KJSTARTING SYSTEM 8F - 41
STARTER MOTOR (Continued)