2002 JEEP LIBERTY fuel pump removal

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Page 1319 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual ²Third All to 68 N´m (50 ft. lbs.)
CAUTION: Do not use a torque wrench for the fol-
lowing step.
²Fourth Turn an additional 1/4 Turn,
(5) Install rocker arms. (Refer to 9 - ENGINE/
CYLINDER HEAD/RO

Page 1326 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (2) Insufficient running time after rebuilding cylin-
der head. Low speed running up to 1 hour may be
required.
(3) During this time, turn engine off and let set for
a few minutes before restarting. R

Page 1383 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual FUEL SYSTEM
TABLE OF CONTENTS
page page
FUEL DELIVERY..........................1FUEL INJECTION........................29
FUEL DELIVERY
TABLE OF CONTENTS
page page
FUEL DELIVERY
DESCRIPTION............

Page 1385 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual OPERATION
Fuel is picked up in the fuel tank by the fuel pump
module. This module is located on the bottom of the
fuel tank.
A fuel return system is provided within the fuel
pump module using check va

Page 1386 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (8) Pressure should not fall below30 psi for five
minutes.
(9) If pressure falls below 30 psi, it must be deter-
mined if a fuel injector, the check valve within the
fuel pump module, or a fuel tube/l

Page 1388 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual SPECIAL TOOLS
FUEL SYSTEMFLOW MANAGEMENT VALVE
DESCRIPTION
The flow management valve is a part of the ORVR
system. This plastic valve is placed inline between
the fuel tank vent fitting and the EVAP c

Page 1389 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (3) Remove 4 fuel pump module access plate nuts
(Fig. 3).
(4) While applying heat from a heat gun, carefully
pry up fuel pump module access plate. Take care not
to bend plate.
(5) Disconnect flow mana

Page 1391 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual FUEL LEVEL SENDING UNIT /
SENSOR
DESCRIPTION
The fuel gauge sending unit (fuel level sensor) is
attached to the side of the fuel pump module. The
sending unit consists of a float, an arm, and a vari-
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