dition. The PCM then sends the proper malfunction
indicator lamp-on or lamp-off messages to the instru-
ment cluster. For further diagnosis of the MIL or the
instrument cluster circuitry that controls the LED,
(Refer to 8 - ELECTRICAL/INSTRUMENT CLUS-
TER - DIAGNOSIS AND TESTING). If the instru-
ment cluster turns on the MIL after the bulb test, it
may indicate that a malfunction has occurred and
that the fuel and emissions system may require ser-
vice. For proper diagnosis of the fuel and emissions
systems, the PCM, the PCI data bus, or the elec-
tronic message inputs to the instrument cluster that
control the MIL, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
ODOMETER
DESCRIPTION
An odometer and trip odometer are standard
equipment in all instrument clusters. The odometer
and trip odometer information are displayed in a
common electronic, blue-green Vacuum Fluorescent
Display (VFD), which is located in the lower edge of
the speedometer dial face in the instrument cluster
and, when illuminated, is visible through a small
window cutout in the cluster overlay. However, the
odometer and trip odometer information are not dis-
played simultaneously. The trip odometer reset
switch on the instrument cluster electronic circuit
board toggles the display between odometer and trip
odometer modes by depressing the odometer/trip
odometer switch knob that extends through the lower
edge of the cluster lens, just right of the odometer
VFD. Both the odometer and trip odometer informa-
tion is stored in the instrument cluster memory.
All odometer and trip odometer distance informa-
tion is stored in the instrument cluster. This distance
information can be increased when the proper inputs
are provided to the instrument cluster, but the dis-
tance information cannot be decreased. The odometer
can display values up to 864,004 kilometers (536,870
miles). The odometer will not roll over, but will latch
at the maximum value. The trip odometer can dis-
play values up to 9999.9 kilometers (9999.9 miles)
before it rolls over to zero. The odometer display does
not have a decimal point and will not show values
less than a full unit (kilometer or mile), the trip
odometer display does have a decimal point and will
show tenths of a unit (kilometer or mile). When the
trip odometer is active, the word ªTRIPº will also
illuminate near the bottom of the VFD. The unit of
measure for the odometer and trip odometer display
is not shown in the VFD. If the instrument cluster
has a kilometers-per-hour primary speedometer
scale, the odometer/trip odometer registers kilome-ters; and if the cluster features a miles-per-hour pri-
mary speedometer scale, the odometer/trip odometer
registers miles. In this instrument cluster, the odom-
eter/trip odometer VFD is also used to display certain
warning messages and diagnostic information.
The odometer/trip odometer has a ªRental Carº
mode, which will illuminate the odometer informa-
tion in the VFD whenever the driver side front door
is opened with the ignition switch in the Off or
Accessory positions. During daylight hours (exterior
lamps Off) the VFD is illuminated at full brightness
for clear visibility. At night (exterior lamps are On)
the instrument cluster converts an electronic dim-
ming level message received from the Body Control
Module (BCM) over the Programmable Communica-
tions Interface (PCI) data bus to a digital dimming
level signal for controlling the lighting level of the
VFD. However, a ªParadeº mode position of the panel
lamps dimmer control ring on the multi-function
switch left control stalk allows the VFD to be illumi-
nated at full brightness if the exterior lamps are
turned On during daylight hours.
The VFD, the trip odometer switch, and the trip
odometer switch button are serviced as a unit with
the instrument cluster.
OPERATION
The odometer and trip odometer give an indication
to the vehicle operator of the distance the vehicle has
traveled. This gauge is controlled by the instrument
cluster electronic circuitry based upon cluster pro-
gramming and electronic messages received by the
cluster from the Powertrain Control Module (PCM)
over the Programmable Communications Interface
(PCI) data bus. The odometer and trip odometer
information is displayed by the instrument cluster
Vacuum Fluorescent Display (VFD). The VFD will
display the odometer information whenever the
driver side front door is opened with the ignition
switch in the Off or Accessory positions, and will dis-
play the last previously selected odometer or trip
odometer information when the ignition switch is in
the On or Start positions. The instrument cluster cir-
cuitry controls the VFD and provides the following
features:
²Odometer/Trip Odometer Display Toggling-
Actuating the trip odometer reset switch momen-
tarily with the VFD illuminated will toggle the dis-
play between the odometer and trip odometer
information. Each time the VFD is illuminated with
the ignition switch in the On or Start positions, the
display will automatically return to the last mode
previously selected (odometer or trip odometer).
²Trip Odometer Reset- When the trip odome-
ter reset switch is pressed and held for longer than
about two seconds with the ignitions switch in the
KJINSTRUMENT CLUSTER 8J - 25
MALFUNCTION INDICATOR LAMP (MIL) (Continued)
from the PCM indicating that the Off position of the
overdrive off switch has been selected, the overdrive
off indicator will be illuminated. The indicator
remains illuminated until the cluster receives an
overdrive off lamp-off message from the PCM or until
the ignition switch is turned to the Off position,
whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the overdrive off indicator
will be turned on, then off again during the bulb
check portion of the test in order to confirm the func-
tionality of the LED and the cluster control circuitry.
The PCM continually monitors the overdrive off
switch to determine the proper outputs to the auto-
matic transmission. The PCM then sends the proper
overdrive off lamp-on and lamp-off messages to the
instrument cluster. For further diagnosis of the over-
drive off indicator or the instrument cluster circuitry
that controls the indicator, (Refer to 8 - ELECTRI-
CAL/INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the overdrive con-
trol system, the PCM, the PCI data bus, or the elec-
tronic message inputs to the instrument cluster that
control the overdrive off indicator, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
REAR FOG LAMP INDICATOR
DESCRIPTION
A rear fog lamp indicator is standard equipment on
all instrument clusters, but is only functional on
vehicles equipped with the optional rear fog lamps,
which are available only in certain markets where
they are required. The rear fog lamp indicator is
located above the engine temperature gauge and to
the right of the speedometer in the instrument clus-
ter. The rear fog lamp indicator consists of a stencil-
like cutout of the International Control and Display
Symbol icon for ªRear Fog Lightº in the opaque layer
of the instrument cluster overlay. The dark outer
layer of the overlay prevents the indicator from being
clearly visible when it is not illuminated. An amber
Light Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in amber through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. When the exterior lighting is
turned On, the illumination intensity of the rear fog
lamp indicator is dimmable, which is adjusted using
the panel lamps dimmer control ring on the left con-
trol stalk of the multi-function switch. The rear fog
lamp indicator is serviced as a unit with the instru-
ment cluster.
OPERATION
The rear fog lamp indicator gives an indication to
the vehicle operator whenever the rear fog lamps are
illuminated. This indicator is controlled by a transis-
tor on the instrument cluster electronic circuit board
based upon the cluster programming and electronic
messages received by the cluster from the Body Con-
trol Module (BCM) over the Programmable Commu-
nications Interface (PCI) data bus. The rear fog lamp
indicator Light Emitting Diode (LED) is completely
controlled by the instrument cluster logic circuit, and
that logic will allow this indicator to operate when-
ever the instrument cluster receives a battery cur-
rent input on the fused B(+) circuit. Therefore, the
LED can be illuminated regardless of the ignition
switch position. The LED only illuminates when it is
provided a path to ground by the instrument cluster
transistor. The instrument cluster will turn on the
rear fog lamp indicator for the following reasons:
²Rear Fog Lamp-On Message- Each time the
cluster receives a rear fog lamp-on message from the
BCM indicating the rear fog lamps are turned On,
the rear fog lamp indicator will be illuminated. The
indicator remains illuminated until the cluster
receives a rear fog lamp-off message from the BCM.
²Actuator Test- Each time the cluster is put
through the actuator test, the rear fog lamp indicator
will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The BCM continually monitors the exterior light-
ing (multi-function) switch to determine the proper
outputs to the rear fog lamp relay. The BCM then
sends the proper rear fog lamp indicator lamp-on and
lamp-off messages to the instrument cluster. For fur-
ther diagnosis of the rear fog lamp indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the rear fog lamp system, the
BCM, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the rear
fog lamp indicator, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
SEATBELT INDICATOR
DESCRIPTION
A seatbelt indicator is standard equipment on all
instrument clusters. The seatbelt indicator is located
above the fuel gauge and to the right of the tachom-
eter in the instrument cluster. The seatbelt indicator
consists of a stencil-like cutout of the International
Control and Display Symbol icon for ªSeat Beltº in
the opaque layer of the instrument cluster overlay.
KJINSTRUMENT CLUSTER 8J - 27
OVERDRIVE OFF INDICATOR (Continued)
indicator will be illuminated for the following rea-
sons:
²VTSS Indication- During the sixteen second
VTA pre-arming function, the BCM will flash the
security indicator on and off repeatedly at a steady,
fast rate to indicate that the VTA is in the process of
arming. Following successful VTA arming, the BCM
flashes the security indicator on and off continuously
at a slower rate to indicate that the VTA is armed.
The security indicator continues flashing at the
slower rate until the VTA is disarmed.
The BCM provides a hard wired ground input to
the instrument cluster circuitry through the VTSS
indicator driver circuit whenever the ignition switch
is in the Off position and the VTA is arming, armed,
or triggered. The VTSS indicator driver circuit
between the BCM and the instrument cluster can be
diagnosed using conventional diagnostic tools and
methods. However, for proper diagnosis of the VTA
and the BCM, or the hard wired inputs to the instru-
ment cluster that control the security indicator, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
SHIFT INDICATOR (TRANSFER
CASE)
DESCRIPTION
DESCRIPTION - PART TIME INDICATOR
A part time indicator is standard equipment on all
instrument clusters. The part time indicator is
located near the lower edge of the tachometer dial
face in the instrument cluster. The part time indica-
tor consists of a stencil-like cutout of the words
ªPART TIMEº in the opaque layer of the instrument
cluster overlay. The dark outer layer of the overlay
prevents the indicator from being clearly visible
when it is not illuminated. An amber Light Emitting
Diode (LED) behind the cutout in the opaque layer of
the overlay causes the ªPART TIMEº text to appear
in amber through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. When the exterior lighting is
turned On, the illumination intensity of the part
time indicator is dimmable, which is adjusted using
the panel lamps dimmer control ring on the left con-
trol stalk of the multi-function switch. The part time
indicator is serviced as a unit with the instrument
cluster.
DESCRIPTION - FULL TIME INDICATOR
A full time indicator is standard equipment on all
instrument clusters, but is only functional on vehi-
cles equipped with the optional Selec-Trac four-wheel
drive system. The full time indicator is located near
the lower edge of the tachometer dial face in the
instrument cluster. The full time indicator consists of
a stencil-like cutout of the words ªFULL TIMEº in
the opaque layer of the instrument cluster overlay.
The dark outer layer of the overlay prevents the indi-
cator from being clearly visible when it is not illumi-
nated. A green Light Emitting Diode (LED) behind
the cutout in the opaque layer of the cluster overlay
causes the ªFULL TIMEº text to appear in green
through the translucent outer layer of the overlay
when it is illuminated from behind by the LED,
which is soldered onto the instrument cluster elec-
tronic circuit board. When the exterior lighting is
turned On, the illumination intensity of the full time
indicator is dimmable, which is adjusted using the
panel lamps dimmer control ring on the left control
stalk of the multi-function switch. The full time indi-
cator is serviced as a unit with the instrument clus-
ter.
DESCRIPTION - FOUR LOW MODE INDICATOR
A four low mode indicator is standard equipment
on all instrument clusters. The four low mode indica-
tor is located above the coolant temperature gauge
and to the right of the speedometer in the instru-
ment cluster. The four low mode indicator consists of
a stencil-like cutout of the words ª4 LO MODEº in
the opaque layer of the instrument cluster overlay.
The dark outer layer of the overlay prevents the indi-
cator from being clearly visible when it is not illumi-
nated. An amber Light Emitting Diode (LED) behind
the cutout in the opaque layer of the overlay causes
the ª4 LO MODEº text to appear in amber through
the translucent outer layer of the overlay when it is
illuminated from behind by the LED, which is sol-
dered onto the instrument cluster electronic circuit
board. The four low mode indicator is serviced as a
unit with the instrument cluster.
OPERATION
OPERATION - PART TIME INDICATOR
The part time indicator gives an indication to the
vehicle operator that a four-wheel drive part time
operating mode of the transfer case is selected. On
vehicles equipped with the standard Command-Trac
four-wheel drive system, the part time indicator
lights when the transfer case is engaged in the 4H or
4L positions. On vehicles equipped with the optional
Selec-Trac four-wheel drive system, the part time
KJINSTRUMENT CLUSTER 8J - 29
SECURITY INDICATOR (Continued)
message from the SKIM or until the ignition switch
is turned to the Off position, whichever occurs first.
²Communication Error- If the cluster receives
no SKIS lamp-on or lamp-off messages from the
SKIM for twenty consecutive seconds, the SKIS indi-
cator is illuminated by the instrument cluster. The
indicator remains controlled and illuminated by the
cluster until a valid SKIS lamp-on or lamp-off mes-
sage is received from the SKIM.
²Actuator Test- Each time the cluster is put
through the actuator test, the SKIS indicator will be
turned on, then off again during the bulb check por-
tion of the test to confirm the functionality of the
LED and the cluster control circuitry.
The SKIM performs a self-test each time the igni-
tion switch is turned to the On position to decide
whether the system is in good operating condition
and whether a valid key is present in the ignition
lock cylinder. The SKIM then sends the proper SKIS
lamp-on or lamp-off messages to the instrument clus-
ter. For further diagnosis of the SKIS indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). If the
instrument cluster flashes the SKIS indicator upon
ignition On, or turns on the SKIS indicator solid
after the bulb test, it indicates that a SKIS malfunc-
tion has occurred or that the SKIS is inoperative. For
proper diagnosis of the SKIS, the PCI data bus, or
the electronic message inputs to the instrument clus-
ter that control the SKIS indicator, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
SPEEDOMETER
DESCRIPTION
A speedometer is standard equipment on all instru-
ment clusters. The speedometer is located to the
right of the tachometer in the instrument cluster.
The speedometer consists of a movable gauge needle
or pointer controlled by the instrument cluster cir-
cuitry, and a fixed 255 degree primary scale on the
gauge dial face that reads left-to-right either from 0
to 120 mph, or from 0 to 240 km/h, depending upon
the market for which the vehicle is manufactured.
Most models also have a smaller secondary inner
scale on the gauge dial face that provides the equiv-
alent opposite measurement units from the primary
scale. Text appearing on the cluster overlay just
below the hub of the speedometer needle abbreviates
the unit of measure for the primary scale first (i.e.:
MPH or km/h), followed by the unit of measure for
the secondary scale (i.e.: MPH or km/h). The speed-
ometer graphics are dark blue (primary scale) andlight blue (secondary scale) against a beige field,
making them clearly visible within the instrument
cluster in daylight. When illuminated from behind by
the panel lamps dimmer controlled cluster illumina-
tion lighting with the exterior lamps turned On, both
the dark blue and light blue graphics retain their
blue colors. The orange gauge needle is internally
illuminated. Gauge illumination is provided by
replaceable incandescent bulb and bulb holder units
located on the instrument cluster electronic circuit
board. The speedometer is serviced as a unit with the
instrument cluster.
OPERATION
The speedometer gives an indication to the vehicle
operator of the vehicle road speed. This gauge is con-
trolled by the instrument cluster electronic circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
speedometer is an air core magnetic unit that
receives battery current on the instrument cluster
electronic circuit board through the fused ignition
switch output (run-start) circuit whenever the igni-
tion switch is in the On or Start positions. The clus-
ter is programmed to move the gauge needle back to
the low end of the scale after the ignition switch is
turned to the Off position. The instrument cluster
circuitry controls the gauge needle position and pro-
vides the following features:
²Vehicle Speed Message- Each time the clus-
ter receives a vehicle speed message from the PCM it
will calculate the correct vehicle speed reading and
position the gauge needle at that speed position on
the gauge scale. The cluster will receive a new vehi-
cle speed message and reposition the gauge pointer
accordingly about every 86 milliseconds. The gauge
needle will continue to be positioned at the actual
vehicle speed position on the gauge scale until the
ignition switch is turned to the Off position.
²Communication Error- If the cluster fails to
receive a speedometer message, it will hold the gauge
needle at the last indication for about six seconds, or
until the ignition switch is turned to the Off position,
whichever occurs first. If a new speed message is not
received after about six seconds, the gauge needle
will return to the far left (low) end of the scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept to several calibration points on the gauge scale
in sequence in order to confirm the functionality of
the gauge and the cluster control circuitry.
The PCM continually monitors the vehicle speed
information received from the Body Control Module
(BCM) to determine the vehicle road speed, then
8J - 32 INSTRUMENT CLUSTERKJ
SKIS INDICATOR (Continued)
sends the proper vehicle speed messages to the
instrument cluster. For further diagnosis of the
speedometer or the instrument cluster circuitry that
controls the gauge, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND TEST-
ING). For proper diagnosis of the BCM, the PCM, the
PCI data bus, or the electronic message inputs to the
instrument cluster that control the speedometer, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
TACHOMETER
DESCRIPTION
A tachometer is standard equipment on all instru-
ment clusters. The tachometer is located to the left of
the speedometer in the instrument cluster. The
tachometer consists of a movable gauge needle or
pointer controlled by the instrument cluster circuitry,
and a fixed 255 degree scale on the gauge dial face
that reads left-to-right from 0 to 7 for gasoline
engines, or from 0 to 5 for diesel engines. The text
ªRPM X 1000º imprinted on the cluster overlay
directly below the hub of the tachometer needle iden-
tifies that each number on the tachometer scale is to
be multiplied by 1000 rpm. The gasoline engine
tachometer has a red zone beginning at 5800 RPM,
while the red zone for the diesel engine tachometer
begins at 4300 RPM. The tachometer graphics are
dark blue and red against a beige field, making them
clearly visible within the instrument cluster in day-
light. When illuminated from behind by the panel
lamps dimmer controlled cluster illumination lighting
with the exterior lamps turned On, the dark blue
graphics appear blue and the red graphics appear
red. The orange gauge needle is internally illumi-
nated. Gauge illumination is provided by replaceable
incandescent bulb and bulb holder units located on
the instrument cluster electronic circuit board. The
tachometer is serviced as a unit with the instrument
cluster.
OPERATION
The tachometer gives an indication to the vehicle
operator of the engine speed. This gauge is controlled
by the instrument cluster electronic circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The tachome-
ter is an air core magnetic unit that receives battery
current on the instrument cluster electronic circuit
board through the fused ignition switch output (run-
start) circuit whenever the ignition switch is in the
On or Start positions. The cluster is programmed tomove the gauge needle back to the low end of the
scale after the ignition switch is turned to the Off
position. The instrument cluster circuitry controls
the gauge needle position and provides the following
features:
²Engine Speed Message- Each time the cluster
receives an engine speed message from the PCM it
will calculate the correct engine speed reading and
position the gauge needle at that speed position on
the gauge scale. The cluster will receive a new
engine speed message and reposition the gauge
pointer accordingly about every 86 milliseconds. The
gauge needle will continue to be positioned at the
actual engine speed position on the gauge scale until
the ignition switch is turned to the Off position.
²Communication Error- If the cluster fails to
receive an engine speed message, it will hold the
gauge needle at the last indication for about six sec-
onds, or until the ignition switch is turned to the Off
position, whichever occurs first. If a new engine
speed message is not received after about six sec-
onds, the gauge needle will return to the far left
(low) end of the scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept to several calibration points on the gauge scale
in sequence in order to confirm the functionality of
the gauge and the cluster control circuitry.
The PCM continually monitors the crankshaft posi-
tion sensor to determine the engine speed, then
sends the proper engine speed messages to the
instrument cluster. For further diagnosis of the
tachometer or the instrument cluster circuitry that
controls the gauge, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND TEST-
ING). For proper diagnosis of the crankshaft position
sensor, the PCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the tachometer, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
TRANS TEMP INDICATOR
DESCRIPTION
A transmission over-temperature indicator is stan-
dard equipment on all instrument clusters, but is
only functional on vehicles equipped with an optional
automatic transmission. The transmission over-tem-
perature indicator is located near the lower edge of
the instrument cluster, between the tachometer and
the speedometer. The transmission over-temperature
indicator consists of a stencil-like cutout of the words
ªTRANS TEMPº in the opaque layer of the instru-
ment cluster overlay. The dark outer layer of the
overlay prevents the indicator from being clearly vis-
KJINSTRUMENT CLUSTER 8J - 33
SPEEDOMETER (Continued)
The turn signal indicators are connected in parallel
with the other turn signal circuits. This arrangement
allows the turn signal indicators to remain func-
tional, regardless of the condition of the other cir-
cuits in the turn signal and hazard warning systems.
The combination flasher outputs of the hazard switch
to the instrument cluster turn signal indicator inputs
can be diagnosed using conventional diagnostic tools
and methods. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/HAZARD SWITCH -
DESCRIPTION) for more information on the combi-
nation flasher and hazard switch operation.
WAIT-TO-START INDICATOR
DESCRIPTION
A wait-to-start indicator is only found in the
instrument clusters of vehicles equipped with an
optional diesel engine. The wait-to-start indicator is
located above the fuel gauge and to the left of the
tachometer in the instrument cluster. The wait-to-
start indicator consists of a stencil-like cutout of the
International Control and Display Symbol icon for
ªDiesel Preheatº in the opaque layer of the instru-
ment cluster overlay. The dark outer layer of the
overlay prevents the indicator from being clearly vis-
ible when it is not illuminated. An amber Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in amber through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. The wait-to-start indicator is
serviced as a unit with the instrument cluster.
OPERATION
The wait-to-start indicator gives an indication to
the vehicle operator when the diesel engine glow
plugs are energized in their pre-heat operating mode.
This indicator is controlled by a transistor on the
instrument cluster electronic circuit board based
upon the cluster programming and electronic mes-
sages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The wait-to-
start indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster willturn on the wait-to-start indicator for the following
reasons:
²Wait-To-Start Lamp-On Message- Each time
the cluster receives a wait-to-start lamp-on message
from the PCM indicating the glow plugs are heating
and the driver must wait to start the engine, the
wait-to-start indicator will be illuminated. The indi-
cator remains illuminated until the cluster receives a
wait-to-start lamp-off message, or until the ignition
switch is turned to the Off position, whichever occurs
first.
²Actuator Test- Each time the cluster is put
through the actuator test, the wait-to-start indicator
will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The PCM continually monitors the ambient tem-
perature and the glow plug pre-heater circuits to
determine how long the glow plugs must be heated in
the pre-heat operating mode. The PCM then sends
the proper wait-to-start lamp-on and lamp-off mes-
sages to the instrument cluster. For further diagnosis
of the wait-to-start indicator or the instrument clus-
ter circuitry that controls the indicator, (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER - DIAGNO-
SIS AND TESTING). For proper diagnosis of the
glow plug pre-heater control circuits, the PCM, the
PCI data bus, or the electronic message inputs to the
instrument cluster that control the wait-to-start indi-
cator, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
WASHER FLUID INDICATOR
DESCRIPTION
A washer fluid indicator is standard equipment on
all instrument clusters. The washer fluid indicator
consists of the text ªlowashº, which appears in place
of the odometer/trip odometer information in the Vac-
uum-Fluorescent Display (VFD) of the instrument
cluster. The VFD is part of the cluster electronic cir-
cuit board, and is visible through a cutout located
near the lower edge of the speedometer dial face in
the instrument cluster. The dark outer layer of the
overlay prevents the VFD from being clearly visible
when it is not illuminated. The text message
ªlowashº appears in the same blue-green color and at
the same lighting level as the odometer/trip odometer
information through the translucent outer layer of
the overlay when it is illuminated by the instrument
cluster electronic circuit board. The washer fluid
indicator is serviced as a unit with the instrument
cluster.
KJINSTRUMENT CLUSTER 8J - 35
TURN SIGNAL INDICATOR (Continued)
ity of the headlamp and dash wire harness connector
for the washer fluid level switch and a good ground.
There should be continuity. If OK, go to Step 2. If not
OK, repair the open ground circuit to ground (G111)
as required.
(2) Remove the instrument cluster from the instru-
ment panel. Check for continuity between the washer
fluid sense circuit cavities of the headlamp and dash
wire harness connector for the washer fluid level
switch and the instrument panel wire harness con-
nector (Connector C2) for the instrument cluster. If
OK, replace the faulty washer fluid level switch. If
not OK, repair the open washer fluid switch sense
circuit between the washer fluid level switch and the
instrument cluster as required.
INDICATOR STAYS ILLUMINATED WITH WASHER
RESERVOIR FULL
(1) Disconnect and isolate the battery negative
cable. Disconnect the headlamp and dash wire har-
ness connector for the washer fluid level switch from
the washer fluid level switch connector receptacle.
Check for continuity between the ground circuit ter-
minal and the washer fluid sense terminal in the
washer fluid level switch connector receptacle. There
should be no continuity. If OK, go to Step 2. If not
OK, replace the faulty washer fluid level switch.
(2) Remove the instrument cluster from the instru-
ment panel. Check for continuity between the washer
fluid sense circuit cavity of the headlamp and dash
wire harness connector for the washer fluid level
switch and a good ground. There should be no conti-
nuity. If not OK, repair the shorted washer fluid
switch sense circuit between the washer fluid level
switch and the instrument cluster as required.
WATER-IN-FUEL INDICATOR
DESCRIPTION
A water-in-fuel indicator is only found in the
instrument clusters of vehicles equipped with an
optional diesel engine. The water-in-fuel indicator is
located above the coolant temperature gauge and to
the right of the speedometer in the instrument clus-
ter. The water-in-fuel indicator consists of a stencil-
like cutout of the International Control and Display
Symbol icon for ªWater In Fuelº in the opaque layer
of the instrument cluster overlay. The dark outer
layer of the overlay prevents the indicator from being
clearly visible when it is not illuminated. A red Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in red through the translucent outer layer of the
overlay when the indicator is illuminated from
behind by the LED, which is soldered onto the
instrument cluster electronic circuit board. Thewater-in-fuel indicator is serviced as a unit with the
instrument cluster.
OPERATION
The water-in-fuel indicator gives an indication to
the vehicle operator when there is excessive water in
the fuel system. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
water-in-fuel indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the water-in-fuel indicator for the following
reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the water-in-fuel indicator
is illuminated for about three seconds as a bulb test.
²Water-In-Fuel Lamp-On Message- Each time
the cluster receives a water-in-fuel lamp-on message
from the PCM indicating there is excessive water in
the diesel fuel system, the water-in-fuel indicator will
be illuminated. The indicator remains illuminated
until the cluster receives a water-in-fuel lamp-off
message, or until the ignition switch is turned to the
Off position, whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the water-in-fuel indicator
will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The PCM continually monitors the water-in-fuel
sensor to determine whether there is excessive water
in the diesel fuel. The PCM then sends the proper
water-in-fuel lamp-on and lamp-off messages to the
instrument cluster. For further diagnosis of the
water-in-fuel indicator or the instrument cluster cir-
cuitry that controls the indicator, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). For proper diagnosis of the water-
in-fuel-sensor, the PCM, the PCI data bus, or the
electronic message inputs to the instrument cluster
that control the water-in-fuel indicator, a DRBIIIt
scan tool is required. Refer to the appropriate diag-
nostic information.
KJINSTRUMENT CLUSTER 8J - 37
WASHER FLUID INDICATOR (Continued)
A ªtap downº feature is used to decelerate without
disengaging the speed control system. To decelerate
from an existing recorded target speed, momentarily
depress the COAST switch. For each switch activa-
tion, speed will be lowered approximately 1 mph.
OVERSHOOT/UNDERSHOOT
If the vehicle operator repeatedly presses and
releases the SET button with their foot off of the
accelerator (referred to as a ªlift foot setº), the vehicle
may accelerate and exceed the desired set speed by
up to 5 mph (8 km/h). It may also decelerate to less
than the desired set speed, before finally achieving
the desired set speed.
The Speed Control System has an adaptive strat-
egy that compensates for vehicle-to-vehicle variations
in speed control cable lengths. When the speed con-
trol is set with the vehicle operators foot off of the
accelerator pedal, the speed control thinks there is
excessive speed control cable slack and adapts
accordingly. If the ªlift foot setsº are continually used,
a speed control overshoot/undershoot condition will
develop.
To ªunlearnº the overshoot/undershoot condition,
the vehicle operator has to press and release the set
button while maintaining the desired set speed using
the accelerator pedal (not decelerating or accelerat-
ing), and then turning the cruise control switch to
the OFF position (or press the CANCEL button if
equipped) after waiting 10 seconds. This procedure
must be performed approximately 10±15 times to
completely unlearn the overshoot/undershoot condi-
tion.
DIAGNOSIS AND TESTING - ROAD TEST
Perform a vehicle road test to verify reports of
speed control system malfunction. The road testshould include attention to the speedometer. Speed-
ometer operation should be smooth and without flut-
ter at all speeds.
Flutter in the speedometer indicates a problem
which might cause surging in the speed control sys-
tem. The cause of any speedometer problems should
be corrected before proceeding. Refer to Group 8J,
Instrument Cluster for speedometer diagnosis.
If a road test verifies a system problem and the
speedometer operates properly, check for:
²A Diagnostic Trouble Code (DTC). If a DTC
exists, conduct tests per the Powertrain Diagnostic
Procedures service manual.
²A misadjusted brake (stop) lamp switch. This
could also cause an intermittent problem.
²Loose, damaged or corroded electrical connec-
tions at the servo. Corrosion should be removed from
electrical terminals and a light coating of Mopar
MultiPurpose Grease, or equivalent, applied.
²Leaking vacuum reservoir.
²Loose or leaking vacuum hoses or connections.
²Defective one-way vacuum check valve.
²Secure attachment of both ends of the speed con-
trol servo cable.
²Smooth operation of throttle linkage and throttle
body air valve.
²Failed speed control servo. Do the servo vacuum
test.
CAUTION: When test probing for voltage or conti-
nuity at electrical connectors, care must be taken
not to damage connector, terminals or seals. If
these components are damaged, intermittent or
complete system failure may occur.
SPECIFICATIONS
TORQUE - SPEED CONTROL
DESCRIPTION N-m Ft. Lbs. In. Lbs.
Servo Mounting Bracket-to-Servo Nuts 9 - 75
Servo Mounting Bracket-to-Body Bolts 12 - 105
Speed Control Switch Mounting Screws 1.5 - 14
Vacuum Reservoir Mounting Screws 3 - 20
8P - 2 SPEED CONTROLKJ
SPEED CONTROL (Continued)