2002 JEEP LIBERTY sunroof

8W-64 POWER SUNROOF
Component Page
Fuse 20........................... 8Wa-64-2
G311 ............................. 8Wa-64-2
Junction Block..................... 8Wa-64-2Component Page
Sunroof Motor...................... 8Wa-64-2
Sunroof Switch..................... 8Wa-64-2
KJ8W-64 POWER SUNROOF8Wa-64-1

Component Page
Left Power Seat Motors
(Midline/Highline)................ 8Wa-80-74
Left Power Seat Switch
(Midline/Highline)................ 8Wa-80-74
Left Rear Door Ajar Switch (Base)..... 8Wa-80-74
Left Rear Door Lock Motor/Ajar Switch
(Except Base)................... 8Wa-80-74
Left Rear Door Speaker.............. 8Wa-80-75
Left Rear Power Window Motor
(Midline/Highline)................ 8Wa-80-75
Left Remote Radio Switch (Premium) . . . 8Wa-80-75
Left Side Impact Airbag Control
Module (LSIACM)................ 8Wa-80-75
Left Side Marker Lamp (Except
Built-Up-Export)................. 8Wa-80-76
Left Side Repeater Lamp
(Built-Up-Export)................ 8Wa-80-76
Left Speed Control Switch (Except Base) . 8Wa-80-76
Left Tail/Stop Lamp................ 8Wa-80-76
Left Visor/Vanity Lamp (Except Base) . . . 8Wa-80-76
License Lamp (Built-Up-Export)....... 8Wa-80-77
License Lamp (Except Built-Up-Export) . 8Wa-80-77
Line Pressure Sensor (3.7L).......... 8Wa-80-77
Low Note Horn.................... 8Wa-80-77
Manifold ABSolute Pressure Sensor.... 8Wa-80-77
Multi-Function Switch C1............ 8Wa-80-78
Multi-Function Switch C2............ 8Wa-80-78
Output Speed Sensor (3.7L).......... 8Wa-80-78
Overhead Map/Reading Lamp
(Except Base)................... 8Wa-80-78
Oxygen Sensor 1/1 Upstream......... 8Wa-80-79
Oxygen Sensor 1/2 Downstream....... 8Wa-80-79
Oxygen Sensor 2/1 Upstream (3.7L).... 8Wa-80-79
Oxygen Sensor 2/2 Downstream (3.7L) . . 8Wa-80-79
Passenger Airbag................... 8Wa-80-79
Passenger Seat Belt Switch........... 8Wa-80-80
Power Mirror Switch (Except Base)..... 8Wa-80-80
Power Outlet...................... 8Wa-80-80
Power Steering Pressure Switch....... 8Wa-80-80
Power Window Master Switch
(Midline/Highline)................ 8Wa-80-81
Powertrain Control Module-C1 (2.4L) . . . 8Wa-80-81
Powertrain Control Module-C1 (3.7L) . . . 8Wa-80-82
Powertrain Control Module-C2 (Gas) . . . 8Wa-80-82
Powertrain Control Module-C3 (Gas) . . . 8Wa-80-83
Radiator Fan Motor................. 8Wa-80-84
Radiator Fan Relay................. 8Wa-80-84
Radio C1......................... 8Wa-80-84
Radio C2......................... 8Wa-80-85
Radio C3......................... 8Wa-80-85
Radio Choke (Premium)............. 8Wa-80-85
Rear Power Outlet.................. 8Wa-80-85
Rear Power Window Switch
(Midline/Highline)................ 8Wa-80-86
Rear Wheel Speed Sensor............ 8Wa-80-86Component Page
Rear Wiper Motor.................. 8Wa-80-86
Red Brake Warning Indicator Switch . . . 8Wa-80-86
Remote Keyless Entry Module
(Except Base)................... 8Wa-80-86
Right Courtesy Lamp............... 8Wa-80-87
Right Curtain Airbag................ 8Wa-80-87
Right Cylinder Lock Switch
(Except Base)................... 8Wa-80-87
Right Door Lock Switch (Except Base) . . 8Wa-80-87
Right Fog Lamp................... 8Wa-80-87
Right Front Door Ajar Switch (Base).... 8Wa-80-88
Right Front Door Lock Motor/Ajar Switch
(Except Base)................... 8Wa-80-88
Right Front Door Speaker (Base)...... 8Wa-80-88
Right Front Door Speaker (Premium) . . . 8Wa-80-88
Right Front Impact Sensor........... 8Wa-80-88
Right Front Park/ Turn Signal Lamp . . . 8Wa-80-89
Right Front Power Window Motor
(Midline/Highline)................ 8Wa-80-89
Right Front Wheel Speed Sensor (ABS) . 8Wa-80-89
Right Headlamp (Built-Up-Export)..... 8Wa-80-89
Right Headlamp (Except Built-Up-Export). 8Wa-80-89
Right Heated Seat Assembly (Highline) . 8Wa-80-90
Right Heated Seat Switch (Highline) . . . 8Wa-80-90
Right Instrument Panel Speaker....... 8Wa-80-90
Right Leveling Motor (Built-Up-Export) . 8Wa-80-90
Right Position Lamp (Built-Up-Export) . . 8Wa-80-91
Right Power Mirror (Except Base)...... 8Wa-80-91
Right Power Seat Motors
(Midline/Highline)................ 8Wa-80-91
Right Power Seat Switch
(Midline/Highline)................ 8Wa-80-91
Right Rear Door Ajar Switch (Base).... 8Wa-80-92
Right Rear Door Lock Motor/Ajar Switch
(Except Base)................... 8Wa-80-92
Right Rear Door Speaker............ 8Wa-80-92
Right Rear Power Window Motor
(Midline/Highline)................ 8Wa-80-92
Right Remote Radio Switch (Premium) . . 8Wa-80-92
Right Side Impact Airbag Control Module
(RSIACM)...................... 8Wa-80-93
Right Side Marker Lamp
(Except Built-Up-Export)........... 8Wa-80-93
Right Side Repeater Lamp
(Built-Up-Export)................ 8Wa-80-93
Right Speed Control Switch
(Except Base)................... 8Wa-80-93
Right Tail/Stop Lamp............... 8Wa-80-93
Right Visor/Vanity Lamp (Except Base) . 8Wa-80-94
Sentry Key Immobilizer Module
(Except Base)................... 8Wa-80-94
Shifter Assembly................... 8Wa-80-94
Siren (Built-Up-Export).............. 8Wa-80-94
Speed Control Servo................ 8Wa-80-94
Sunroof Motor..................... 8Wa-80-95
KJ8W-80 CONNECTOR PIN-OUTS8Wa-80-3

Component Page
Sunroof Switch.................... 8Wa-80-95
Tailgate Cylinder Lock Switch......... 8Wa-80-95
Tailgate Flip-Up Ajar Switch.......... 8Wa-80-95
Tailgate Lock Motor/Ajar Switch....... 8Wa-80-95
Throttle Position Sensor............. 8Wa-80-96
Trailer Tow Brake Lamp Relay........ 8Wa-80-96
Trailer Tow Circuit Breaker.......... 8Wa-80-96
Trailer Tow Connector............... 8Wa-80-96
Trailer Tow Left Turn Relay.......... 8Wa-80-97Component Page
Trailer Tow Relay.................. 8Wa-80-97
Trailer Tow Right Turn Relay......... 8Wa-80-97
Transfer Case Position Sensor......... 8Wa-80-97
Transmission Control Module (3.7L).... 8Wa-80-98
Transmission Solenoid/TRS Assembly
(3.7L).......................... 8Wa-80-99
Washer Fluid Level Switch........... 8Wa-80-99
Washer Pump.................... 8Wa-80-100
Water In Fuel Sensor (Diesel)........ 8Wa-80-100
8Wa - 80 - 4 8W-80 CONNECTOR PIN-OUTSKJ

C307 - LT. GRAY (MAIN BODY SIDE)
CAV CIRCUIT
4 B1 18YL/DB
5 B2 18YL
6 K4 18BK/LB
7 B12 18DG/OR (RHD)
8 K125 18WT/DB
9 K107 18OR
10 K106 18WT/DG
C307 - LT. GRAY (FUEL TANK SIDE)
CAV CIRCUIT
1 K226 18DB/WT
2-
3 A141 16DG/WT (GAS)
4 B1 18YL/DB
5 B2 18YL
6 K4 18BK/LB
7-
8 K125 18WT/DB (GAS)
9 K107 18OR (GAS)
10 K106 18WT/DG (GAS)
C308 - LT. GRAY (OVERHEAD SIDE)
CAV CIRCUIT
1 F85 16VT/WT (SUNROOF)
2-
3 M1 20PK
4 M3 20PK/DB (EXCEPT BASE)
5 Z111 16BK (SUNROOF)
6-
7 X75 20GY/LG (BUILT-UP-EXPORT)
8 F87 20WT/BK (HIGHLINE)
9-
10 M20 20BR (EXCEPT BASE)
11 M2 20YL
12 Z2 20BK/LG (HIGHLINE)
13 -
14 D25 20YL/VT (HIGHLINE)
C308 - LT. GRAY (REAR BODY SIDE)
CAV CIRCUIT
1 F85 16VT/WT (EXCEPT BASE)
2-
3 M1 20PK
4 M3 20PK/DB
KJ8W-80 CONNECTOR PIN-OUTS8Wa-80-41

SUNROOF MOTOR - LT. GRAY 6 WAY
CAV CIRCUIT FUNCTION
1 F85 16VT/WT FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
2 Z111 16BK GROUND
3 Q44 20BR SUNROOF SWITCH GROUND
4 Q43 20VT SUNROOF VENT
5 Q42 20LB SUNROOF CLOSE
6 Q41 20WT SUNROOF OPEN
SUNROOF SWITCH - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 Q41 20WT SUNROOF OPEN
2 Q42 20LB SUNROOF CLOSE
3 Q43 20VT SUNROOF VENT
4 Q44 20BR SUNROOF SWITCH GROUND
TAILGATE CYLINDER LOCK SWITCH - LT. GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 G910 20VT/BR TAILGATE SWITCH GROUND
2 G71 18VT/YL TAILGATE CYLINDER LOCK SWITCH MUX
TAILGATE FLIP-UP AJAR SWITCH - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 G80 20YL/WT FLIP-UP GLASS AJAR SWITCH SENSE
2 Z235 18BK GROUND
TAILGATE LOCK MOTOR/AJAR SWITCH - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 P31 16PK/WT TAILGATE UNLOCK DRIVER
2 P30 16OR/WT TAILGATE LOCK DRIVER
3 G78 20TN/BK TAILGATE AJAR SWITCH SENSE
4 G910 20VT/BR TAILGATE SWITCH GROUND
KJ8W-80 CONNECTOR PIN-OUTS8Wa-80-95

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Siren (BUX) Right Front Side of Engine
Compartment28
Speed Control Servo BK Right Rear Side of Engine
Compartment27
Sunroof Motor LG Overhead Console N/S
Sunroof Switch BK Overhead Console N/S
Tailgate Cylinder Lock Switch LG In Tailgate 46
Tailgate Flip-Up Ajar Switch GY In Tailgate 46
Tailgate Lock Motor/Ajar Switch BK In Tailgate 46
Throttle Position Sensor WT On Throttle Body 1
Trailer Tow Brake Lamp Relay Right Quarter Panel 47
Trailer Tow Circuit Breaker Right Quarter Panel N/S
Trailer Tow Connector BK At Trailer Hitch 47, 48
Trailer Tow Right Turn Relay Right Quarter Panel 47
Trailer Tow Relay Right Quarter Panel 47
Trailer Tow Left Turn Relay Right Quarter Panel 47
Transfer Case Position Sensor BK Rear Side of Transmission 5, 7, 11, 12, 22
Transmission Control Module (3.7L)
(LHD)BK Right Rear Side of Engine
Compartment8, 9
Transmission Control Module (3.7L)
(RHD)BK Left Rear Side of Engine
Compartment10
Transmission Solenoid/TRS
Assembly (3.7L)GY Left Side of Transmission 5
Under Hood Lamp BK Underside of Hood 24
Washer Fluid Level Switch LG At Washer Fluid Reservoir 28
Water In Fuel Sensor (Diesel) Left Rear Side of Engine
Compartment19
GROUNDS
GROUND NUMBER LOCATION FIG.
G100 Left Side of Engine Compartment 8, 9, 10, 14, 19
G101 (2.4L) Left Side of Engine Compartment 11
G102 (LHD) Right Rear Side of Engine Compartment 9
G102 (RHD) Left Rear Side of Engine Compartment 10
G103 (3.7L) Right Front Side of Engine 4
G103 (Diesel) Right Front Side of Engine 20
G104 Near Engine Control Module C2 19
G105 Left Side of Engine Compartment N/S
G106 Left Side of Engine Compartment N/S
G110 Left Side of Engine Compartment 30
G111 Left Front Side of Engine Compartment 29
G112 Left Front Side of Engine Compartment 29
G200 Near Body Control Module N/S
KJ8W-91 CONNECTOR/GROUND/SPLICE LOCATION8Wa-91-9
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

BODY
TABLE OF CONTENTS
page page
BODY
WARNING
SAFETY PRECAUTIONS AND WARNINGS . . . 1
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - WATER LEAKS . 2
DIAGNOSIS AND TESTING - WIND NOISE . . . 3
STANDARD PROCEDURE
STANDARD PROCEDURE - BODY
LUBRICATION.........................3
STANDARD PROCEDURE - HEAT STAKING . . 3
SPECIFICATIONS........................4
SPECIAL TOOLS
BODY...............................5BODY STRUCTURE.......................6
HOOD................................119
DOOR - FRONT........................121
DOORS - REAR........................128
SWING GATE..........................135
EXTERIOR............................140
INSTRUMENT PANEL....................147
INTERIOR.............................156
PAINT................................162
SEATS...............................164
STATIONARY GLASS....................172
SUNROOF.............................175
WEATHERSTRIP/SEALS..................185
BODY
WARNING
SAFETY PRECAUTIONS AND WARNINGS
WARNING: EYE PROTECTION SHOULD BE USED
WHEN SERVICING GLASS COMPONENTS. PER-
SONAL INJURY CAN RESULT.
²USE A OSHA APPROVED BREATHING FILTER
WHEN SPRAYING PAINT OR SOLVENTS IN A CON-
FINED AREA. PERSONAL INJURY CAN RESULT.
²AVOID PROLONGED SKIN CONTACT WITH
PETROLEUM OR ALCOHOL±BASED CLEANING
SOLVENTS. PERSONAL INJURY CAN RESULT.
²DO NOT STAND UNDER A HOISTED VEHICLE
THAT IS NOT PROPERLY SUPPORTED ON SAFETY
STANDS. PERSONAL INJURY CAN RESULT.
CAUTION: When holes must be drilled or punched
in an inner body panel, verify depth of space to the
outer body panel, electrical wiring, or other compo-
nents. Damage to vehicle can result.
²Do not weld exterior panels unless combustible
material on the interior of vehicle is removed from
the repair area. Fire or hazardous conditions, can
result.
²Always have a fire extinguisher ready for use
when welding.
²Disconnect the negative (-) cable clamp from
the battery when servicing electrical components
that are live when the ignition is OFF. Damage to
electrical system can result.²Do not use abrasive chemicals or compounds
on painted surfaces. Damage to finish can result.
²Do not use harsh alkaline based cleaning sol-
vents on painted or upholstered surfaces. Damage
to finish or color can result.
²Do not hammer or pound on plastic trim panel
when servicing interior trim. Plastic panels can
break.
DaimlerChrysler Corporation uses many different
types of push-in fasteners to secure the interior and
exterior trim to the body. Most of these fasteners can
be reused to assemble the trim during various repair
procedures. At times, a push-in fastener cannot be
removed without damaging the fastener or the com-
ponent it is holding. If it is not possible to remove a
fastener without damaging a component or body, cut
or break the fastener and use a new one when
installing the component. Never pry or pound on a
plastic or pressed-board trim component. Using a
suitable fork-type prying device, pry the fastener
from the retaining hole behind the component being
removed. When installing, verify fastener alignment
with the retaining hole by hand. Push directly on or
over the fastener until it seats. Apply a low-force pull
to the panel to verify that it is secure.
When it is necessary to remove components to ser-
vice another, it should not be necessary to apply
excessive force or bend a component to remove it.
Before damaging a trim component, verify hidden
fasteners or captured edges holding the component in
place.
KJBODY 23 - 1

DESCRIPTION FIGURE
FULL FLOOR PAN ASSEMBLY
FULL FLOOR PAN ASSEMBLIES ( 39 )
FLOOR PAN AND RAIL ASSEMBLY ADHESIVE LOCATIONS ( 40 )
FLOOR PAN AND RAIL ASSEMBLY WELD LOCATIONS ( 41 )
FLOOR PAN, BODY SIDE SILL, COWL SIDE PANEL AND CROSSMEMBERS ( 42 )
WHEELHOUSE ADHESIVE LOCATIONS ( 43 )
WHEELHOUSE WELD LOCATIONS ( 44 )
BODY SIDE PANELS AND SUB ASSEMBLIES
A-PILLAR AND HEADER MOUNTING REINFORCEMENTS ( 45 )
B-PILLAR REINFORCEMENTS ( 46 )
C-PILLAR AND SEAT BACK MOUNTING REINFORCEMENTS ( 47 )
D-PILLAR REINFORCEMENTS ( 48 )
TAIL LAMP MOUNTING PANEL AND GATE STRIKER REINFORCEMENT ( 49 )
TAIL LAMP MOUNTING PANEL AND TAIL LAMP EXTENSION ( 50 )
SWING GATE OPENING PANEL AND ROOF HEADER ( 51 )
BODY SIDE PANELS
BODY SIDE PANEL ASSEMBLY ( 52 )
BODY SIDE OUTER, INNER FENDER REINFORCEMENT AND FENDER ASSEMBLY ( 53 )
BODY SIDE OUTER AND INNER PANELS; A-PILLAR ( 54 )
LOWER INNER BODY SIDE PANELS AND UPPER A-PILLARS ( 55 )
BODY SIDE PANEL ASSEMBLIES AND B-PILLAR. ( 56 )
BODY SIDE PANEL ASSEMBLIES AND C-PILLAR REINFORCEMENT ( 57 )
QUARTER WINDOW OPENING; SEAT BACK ATTACH REINFORCEMENT; C-PILLAR
REINFORCEMENT(58)
BODY SIDE PANEL ASSEMBLIES AND OUTER REAR WHEELHOUSES ( 59 )
OUTER REAR WHEELHOUSE WELDS AND ADHESIVE LOCATIONS ( 60 )
D-PILLAR AND TAIL LAMP ASSEMBLY WELD AND ADHESIVE LOCATIONS ( 61 )
SWING GATE STRIKER REINFORCEMENT WELDS AND ADHESIVE LOCATIONS ( 62 )
REAR WHEELHOUSE WELDS AND TAIL LAMP ADHESIVE LOCATIONS ( 63 )
FENDER ASSEMBLIES
INNER FENDER REINFORCEMENT AND GUSSETS ( 64 )
INNER FENDER REINFORCEMENT, GUSSETS, PLENUM AND WHEELHOUSES ( 65 )
INNER FENDER REINFORCEMENT AND WHEELHOUSES ( 66 )
PLENUM ASSEMBLY AND INNER SIDE PANELS ( 67 )
ROOF PANEL ASSEMBLIES
ROOF PANEL ASSEMBLY ( 68 )
ROOF PANEL AND BODY SIDE WELD AND ADHESIVE LOCATIONS ( 69 )
ROOF PANEL AND BODY SIDE WELD AND ADHESIVE LOCATIONS - SUNROOF
EQUIPPED(70)
ROOF AND HEADER PANEL ASSEMBLY ( 71 )
KJBODY STRUCTURE 23 - 11
WELD AND STRUCTURAL ADHESIVE LOCATIONS (Continued)