2002 JEEP LIBERTY outlet

TRANSMISSION
TABLE OF CONTENTS
page page
TRANS COOLER
DESCRIPTION.........................30STANDARD PROCEDURE - FLUSHING
COOLERS AND TUBES.................30
TRANS COOLER
DESCRIPTION
An internal high capacity/high efficiency cooler is
used on all vehicles, these coolers are an oil-to-cool-
ant type, which consists of plates mounted in the
radiator outlet tank.Because the internal oil cooler is
so efficient, no auxiliary oil cooler is offered. The
cooler is not serviceable separately from the radiator.
STANDARD PROCEDURE - FLUSHING
COOLERS AND TUBES
When a transmission failure has contaminated the
fluid, the oil cooler(s) must be flushed. The torque
converter must also be replaced. This will insure that
metal particles or sludged oil are not later trans-
ferred back into the reconditioned (or replaced) trans-
mission.
The only recommended procedure for flushing cool-
ers and lines is to use Tool 6906-B Cooler Flusher.
WARNING: WEAR PROTECTIVE EYEWEAR THAT
MEETS THE REQUIREMENTS OF OSHA AND ANSI
Z87.1±1968. WEAR STANDARD INDUSTRIAL RUB-
BER GLOVES. KEEP LIGHTED CIGARETTES,
SPARKS, FLAMES, AND OTHER IGNITION
SOURCES AWAY FROM THE AREA TO PREVENT
THE IGNITION OF COMBUSTIBLE LIQUIDS AND
GASES. KEEP A CLASS (B) FIRE EXTINGUISHER IN
THE AREA WHERE THE FLUSHER WILL BE USED.
KEEP THE AREA WELL VENTILATED.DO NOT LET
FLUSHING SOLVENT COME IN CONTACT WITH
YOUR EYES OR SKIN: IF EYE CONTAMINATION
OCCURS, FLUSH EYES WITH WATER FOR 15 TO 20
SECONDS. REMOVE CONTAMINATED CLOTHING
AND WASH AFFECTED SKIN WITH SOAP AND
WATER. SEEK MEDICAL ATTENTION.
(1) Remove cover plate filler plug on Tool 6906-B.
Fill reservoir 1/2 to 3/4 full of fresh flushing solution.
Flushing solvents are petroleum based solutions gen-
erally used to clean automatic transmission compo-
nents.DO NOTuse solvents containing acids, water,
gasoline, or any other corrosive liquids.(2) Reinstall filler plug on Tool 6906-B.
(3) Verify pump power switch is turned OFF. Con-
nect red alligator clip to positive (+) battery post.
Connect black (-) alligator clip to a good ground.
(4) Disconnect the cooler lines at the transmission.
NOTE: When flushing transmission cooler and
lines, ALWAYS reverse flush.
NOTE: The converter drainback valve must be
removed and an appropriate replacement hose
installed to bridge the space between the transmis-
sion cooler line and the cooler fitting. Failure to
remove the drainback valve will prevent reverse
flushing the system. A suitable replacement hose
can be found in the adapter kit supplied with the
flushing tool.
(5) Connect the BLUE pressure line to the OUT-
LET (From) cooler line.
(6) Connect the CLEAR return line to the INLET
(To) cooler line
(7) Turn pump ON for two to three minutes to
flush cooler(s) and lines.
(8) Turn pump OFF.
(9) Disconnect CLEAR suction line from reservoir
at cover plate. Disconnect CLEAR return line at
cover plate, and place it in a drain pan.
(10) Turn pump ON for 30 seconds to purge flush-
ing solution from cooler and lines. Turn pump OFF.
(11) Place CLEAR suction line into a one quart
container of MopartATF +4, type 9602, Automatic
Transmission Fluid.
(12) Turn pump ON until all transmission fluid is
removed from the one quart container and lines. This
purges any residual cleaning solvent from the trans-
mission cooler and lines. Turn pump OFF.
(13) Disconnect alligator clips from battery. Recon-
nect flusher lines to cover plate, and remove flushing
adapters from cooler lines.
7s - 30 TRANSMISSIONKJ

HAZARD SWITCH
DESCRIPTION
The hazard switch is integral to the hazard switch
module, which is secured near the center of instrument
panel just above the radio (Fig. 21). Only the hazard
switch button is visible through a dedicated, round, bev-
eled opening on the outer surface of the instrument
panel between the two center panel outlets of the heater
and air conditioning system. A red, stencil-like Interna-
tional Control and Display Symbol icon for ªHazard
Warningº identifies the hazard switch button. On the
opposite end of the black, molded plastic hazard switch
module housing from the switch button is an integral
connector receptacle and a stamped steel mounting
bracket with two latch feature tabs that extend down-
ward, while a short dowel-like alignment pin is integral
to each side of the housing just below the switch button.
The switch module is connected to the vehicle electrical
system through a dedicated take out and connector of
the instrument panel wire harness. Within the hazard
switch module housing is the hazard switch circuitry
and an electronic circuit board with the integral combi-
nation flasher circuitry. The electronic combination
flasher circuitry performs both the hazard flasher and
turn signal flasher functions.
The hazard switch module cannot be adjusted or
repaired and, if faulty or damaged, the unit must be
replaced.
OPERATION
The hazard switch button is slightly recessed in the
instrument panel when the switch is in the Off position,
and latches at a position that is flush with the outer
surface of the instrument panel when in the On posi-tion. The hazard switch module produces an audible
clicking sound that emulates the sound of a conven-
tional flasher whenever the turn signals or the hazard
warning system are activated. The hazard switch mod-
ule receives battery current on a fused B(+) circuit from
a fuse in the Junction Block (JB) at all times for oper-
ation of the hazard warning, and on a fused ignition
switch output (run) circuit from another fuse in the JB
whenever the ignition switch is in the On position for
operation of the turn signals. The module receives a
path to ground through a splice block located in the
instrument panel wire harness with an eyelet terminal
connector that is secured by a nut to a ground stud on
the driver side instrument panel end bracket near the
JB. Inputs to and outputs from the hazard switch mod-
ule include:
²Panel Lamps Dimmer Input- A non-service-
able incandescent bulb soldered onto the hazard
switch module circuit board provides illumination of
the switch button when the exterior lighting is
turned On through an input received on the fused
panel lamps dimmer switch signal circuit. However,
this bulb flashes on and off at full intensity whenever
the hazard switch button is in the On position,
regardless of the status of the exterior lighting.
²Hazard Switch Input- The combination
flasher circuitry of the hazard switch module receives
an internal ground input from the hazard switch to
request hazard flasher operation.
²Multi-Function Switch Input- The combina-
tion flasher circuitry of the hazard switch module
receives separate ground inputs from the turn signal
switch circuitry of the multi-function switch on right
and left turn switch sense circuits to request right or
left turn signal flasher operation.
²Body Control Module Input- The Body Con-
trol Module (BCM) can request hazard flasher opera-
tion by providing a ground path to the combination
flasher circuitry of the hazard switch module through
a hazard lamp control circuit.
²Turn Signal Output- The combination flasher
circuitry within the hazard switch module responds
to the flasher request inputs by energizing and
de-energizing two miniature relays on the module
circuit board. These relays control the switch output
through the right and left turn signal circuits. One
relay controls the right lamps, while the other con-
trols the left.
Because of active electronic elements within the
hazard switch module, it cannot be tested with con-
ventional automotive electrical test equipment. If the
hazard switch module is believed to be faulty, replace
the switch with a known good unit to confirm system
operation.
Fig. 21 Hazard Switch
1 - HAZARD SWITCH BUTTON
2 - SCREW (1)
3 - MOUNTING BRACKET TABS
KJLAMPS/LIGHTING - EXTERIOR 8L - 29

continuous duty for 110/115 volts and 60 Hz. They
must also have a field strength of over 350 gauss at 7
millimeters (0.25 inch) beyond the tip of the probe.
To demagnetize the roof panel and the overhead
console forward mounting screw, proceed as follows:
(1) Be certain that the ignition switch is in the Off
position, before you begin the demagnetizing proce-
dure.
(2) Connect the degaussing tool to an electrical
outlet, while keeping the tool at least 61 centimeters
(2 feet) away from the compass unit.
(3) Slowly approach the head of the overhead con-
sole forward mounting screw with the degaussing
tool connected.
(4) Contact the head of the screw with the plastic
coated tip of the degaussing tool for about two sec-
onds.
(5) With the degaussing tool still energized, slowly
back it away from the screw. When the tip of the tool
is at least 61 centimeters (2 feet) from the screw
head, disconnect the tool.
(6) Place a piece of paper approximately 22 by 28
centimeters (8.5 by 11 inches), oriented on the vehicle
lengthwise from front to rear, on the center line of
the roof at the windshield header (Fig. 4). The pur-
pose of the paper is to protect the roof panel from
scratches, and to define the area to be demagnetized.
(7) Connect the degaussing tool to an electrical
outlet, while keeping the tool at least 61 centimeters
(2 feet) away from the compass unit.
(8) Slowly approach the center line of the roof
panel at the windshield header, with the degaussing
tool connected.
(9) Contact the roof panel with the plastic coated
tip of the degaussing tool. Be sure that the template
is in place to avoid scratching the roof panel. Using a
slow, back-and-forth sweeping motion, and allowing
13 millimeters (0.50 inch) between passes, move the
tool at least 11 centimeters (4 inches) to each side of
the roof center line, and 28 centimeters (11 inches)
back from the windshield header.
(10) With the degaussing tool still energized,
slowly back it away from the roof panel. When the
tip of the tool is at least 61 centimeters (2 feet) from
the roof panel, disconnect the tool.
(11) Calibrate the compass and adjust the compass
variance (Refer to 8 - ELECTRICAL/OVERHEAD
CONSOLE - STANDARD PROCEDURE).
STANDARD PROCEDURE - COMPASS
VARIATION ADJUSTMENT
Compass variance, also known as magnetic decli-
nation, is the difference in angle between magnetic
north and true geographic north. In some geographic
locations, the difference between magnetic and geo-
graphic north is great enough to cause the compassto give false readings. If this problem occurs, the
compass variance setting may need to be changed.
To set the compass variance:
(1) Using the Variance Settings map, find your
geographic location and note the zone number (Fig.
5).
(2) Turn the ignition switch to the On position. If
the compass/thermometer data is not currently being
displayed, momentarily depress and release the C/T
push button to reach the compass/thermometer dis-
play.
(3) Depress the Reset push button and hold the
button down until ªVARIANCE = XXº appears in the
display. This takes about five seconds.
(4) Release the Reset push button. ªVARIANCE
=XX º will remain in the display. ªXXº equals the cur-
rent variance zone setting.
(5) Momentarily depress and release the Step push
button to step through the zone numbers, until the
zone number for your geographic location appears in
the display.
(6) Momentarily depress and release the Reset
push button to enter the displayed zone number into
the CMTC module memory.
(7) Confirm that the correct directions are now
indicated by the compass.
Fig. 4 Roof Demagnetizing Pattern
KJMESSAGE SYSTEMS 8M - 3
OVERHEAD CONSOLE (Continued)

Ifnone of the Driver or Passenger Squib 1 or 2
open are active codes, the status of the airbag squibs
is unknown. In this case the airbag should be han-
dled and disposed of as if the squibs were both live.
CLEANUP PROCEDURE
Following a supplemental restraint deployment,
the vehicle interior will contain a powdery residue.
This residue consists primarily of harmless particu-
late by-products of the small pyrotechnic charge that
initiates the propellant used to deploy a supplemen-
tal restraint. However, this residue may also contain
traces of sodium hydroxide powder, a chemical
by-product of the propellant material that is used to
generate the inert gas that inflates the airbag. Since
sodium hydroxide powder can irritate the skin, eyes,
nose, or throat, be sure to wear safety glasses, rubber
gloves, and a long-sleeved shirt during cleanup (Fig.
3).
WARNING: IF YOU EXPERIENCE SKIN IRRITATION
DURING CLEANUP, RUN COOL WATER OVER THE
AFFECTED AREA. ALSO, IF YOU EXPERIENCE IRRITA-
TION OF THE NOSE OR THROAT, EXIT THE VEHICLE
FOR FRESH AIR UNTIL THE IRRITATION CEASES. IF
IRRITATION CONTINUES, SEE A PHYSICIAN.
(1) Begin the cleanup by using a vacuum cleaner
to remove any residual powder from the vehicle inte-
rior. Clean from outside the vehicle and work your
way inside, so that you avoid kneeling or sitting on a
non-cleaned area.
(2) Be certain to vacuum the heater and air condi-
tioning outlets as well (Fig. 4). Run the heater and
air conditioner blower on the lowest speed setting
and vacuum any powder expelled from the outlets.
CAUTION: Deployed front airbags having two initiators
(squibs) in the airbag inflator may or may not have livepyrotechnic material within the inflator. Do not dispose
of these airbags unless you are sure of complete
deployment. Refer to AIRBAG SQUIB STATUS . Refer
to the Hazardous Substance Control System for
proper disposal procedures. Dispose of all non-de-
ployed and deployed airbags in a manner consistent
with state, provincial, local, and federal regulations.
(3) Next, remove the deployed supplemental
restraints from the vehicle. Refer to the appropriate
service removal procedures.
(4) You may need to vacuum the interior of the
vehicle a second time to recover all of the powder.
STANDARD PROCEDURE - VERIFICATION TEST
The following procedure should be performed using
a DRBIIItscan tool to verify proper supplemental
restraint system operation following the service or
replacement of any supplemental restraint system
component.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
Fig. 3 Wear Safety Glasses and Rubber Gloves -
Typical
Fig. 4 Vacuum Heater and A/C Outlets - Typical
8O - 8 RESTRAINTSKJ
RESTRAINTS (Continued)

PASSENGER AIRBAG
DESCRIPTION
The rearward facing surface of the injection
molded, thermoplastic passenger airbag door is the
most visible part of the passenger airbag (Fig. 23).
The passenger airbag door is located above the glove
box opening in front of the front seat passenger seat-
ing position on the instrument panel. The integral
upper mounting flange is secured with five screws
and the lower mounting flange with six screws to the
instrument panel structural support. The passenger
airbag door includes an integral air conditioning
panel outlet housing and an integral side window
demister outlet. An integral stamped metal bracket
that reinforces the upper airbag door mounting
flange is secured to the back of the door unit with
heat stakes. The upper airbag door fasteners and
mounting flange are concealed beneath the instru-
ment panel top cover, while the lower fasteners and
mounting flange are concealed beneath a bezel on the
instrument panel above the glove box opening.
Located behind the passenger airbag door within
the instrument panel is the passenger airbag unit
(Fig. 24). The passenger airbag unit used in this
model is a multistage, Next Generation-type that
complies with revised federal airbag standards to
deploy with less force than those used in some prior
models. The passenger airbag unit consists of a
molded, glass-filled nylon plastic housing, a molded
plastic inner airbag cushion cover, the airbag cush-
ion, and the airbag inflator. The airbag housing con-tains the airbag inflator, while the inner cover
contains the folded airbag cushion. The inner cover
completely encloses the airbag cushion and is perma-
nently retained to the housing. The passenger airbag
unit is secured by two screws on each side to two
stamped metal mounting brackets that are fastened
with screws to the instrument panel structural sup-
port. The airbag cushion is constructed of a coated
nylon fabric. The airbag inflator is a dual-initiator,
hybrid-type unit that is secured to and sealed within
the airbag housing. A short four-wire pigtail harness
with a keyed, yellow connector insulator connects the
two inflator initiators to the vehicle electrical system
through a dedicated take out and connector of the
instrument panel wire harness.
The passenger airbag cannot be repaired, and must
be replaced if deployed, faulty, or in any way dam-
aged. The passenger airbag door and the passenger
airbag mounting brackets are available for separate
service replacement.
OPERATION
The multistage passenger airbag is deployed by
electrical signals generated by the Airbag Control
Module (ACM) through the passenger airbag squib 1
and squib 2 circuits to the two initiators in the air-
bag inflator. By using two initiators, the airbag can
be deployed at multiple levels of force. The force level
is controlled by the ACM to suit the monitored
impact conditions by providing one of three delay
intervals between the electrical signals provided to
the two initiators. The longer the delay between
these signals, the less forcefully the airbag will
deploy.
Fig. 23 Passenger Airbag Door
1 - PASSENGER AIRBAG DOOR
2 - DEMISTER OUTLET
3 - PANEL OUTLET
4 - BEZEL
5 - GLOVE BOX
Fig. 24 Passenger Airbag Unit
1 - PIGTAIL WIRE CONNECTOR
2 - RETAINER
3 - HOUSING
4 - INNER COVER
KJRESTRAINTS 8O - 27

the engine compartment, on the front extension of
the right front wheel house panel below and behind
the right headlamp. This unit is designed to provide
the audible alert requirements for the ROW premium
VTA.
The alarm siren module consists of microprocessor-
based electronic control circuitry, the siren, and a
nickel metal hydride backup battery. All of the alarm
module components are protected and sealed within
a black molded plastic housing. A stamped steel
mounting bracket is secured to the module with
three stud plates and nuts that fit into slotted holes
at the top and each side of the bracket. The front
surface of the bracket features a tightly grouped
series of small holes that serves as an outlet for the
audible output of the alarm siren. The bottom of the
mounting bracket is bent at a right angle and has an
integral locating tab feature. Two mounting holes in
the horizontal surface of the bracket are used to
secure the alarm siren module to the wheel house
extension with two screws. An integral connector
receptacle extends forward from the upper left corner
of the alarm siren housing, and connects the unit to
the vehicle electrical system through a dedicated
take out and connector of the headlamp and dash
wire harness.
The alarm siren module cannot be repaired or
adjusted and, if faulty or damaged, it must be
replaced.
OPERATION
The microprocessor within the alarm siren module
performs the tasks required to provide the siren unit
features and functions based upon internal program-
ming and electronic arm and disarm message inputs
received from the Intrusion Transceiver Module
(ITM) over a dedicated serial bus communication cir-
cuit. The alarm siren module will self-detect prob-
lems with its internal and external power supply and
communication circuits, then send electronic mes-
sages indicating the problem to the ITM upon receiv-
ing a request from the ITM. The ITM will store a
Diagnostic Trouble Code (DTC) for a detected alarm
siren module fault that can be retrieved with the
DRBIIItscan tool over the Programmable Communi-
cations Interface (PCI) data bus network through the
16-way data link connector located on the driver side
lower edge of the instrument panel.
When the Rest-Of-World (ROW) premium version
of the Vehicle Theft Alarm (VTA) is armed, the alarm
siren module microprocessor continuously monitors
inputs from the ITM for messages to sound its inter-
nal siren and enters its auto-detect mode. While in
the auto-detect mode, if the alarm siren module
detects that its power supply or communication cir-
cuits are being tampered with or have been sabo-taged, it will sound an alarm and continue to operate
through its on-board backup battery. If the arm siren
module is in its disarmed mode when its power sup-
ply or communication circuits are interrupted, the
siren will not sound. The alarm module will also
notify the ITM when the backup battery requires
charging, and the ITM will send a message that will
allow the backup battery to be charged through the
battery current and ground circuits to the alarm
module only when the ignition switch is in the On
position and the engine is running. This will prevent
the charging of the alarm backup battery from
depleting the charge in the main vehicle battery
while the vehicle is not being operated.
The alarm siren module receives battery current
on a fused B(+) circuit through a fuse in the Power
Distribution Center (PDC), and receives ground
through a ground circuit and take out of the head-
lamp and dash wire harness. This ground take out
has a single eyelet terminal connector that is secured
by a ground screw to the left inner fender shield in
the engine compartment. These connections allow the
alarm siren module to remain operational, regardless
of the ignition switch position. The hard wired inputs
and outputs for the alarm siren module may be diag-
nosed and tested using conventional diagnostic tools
and procedures. However, conventional diagnostic
methods will not prove conclusive in the diagnosis of
the internal circuitry or the backup battery of the
alarm siren module, the ITM, the serial bus commu-
nication line, or the electronic message inputs to and
outputs from the alarm siren module. The most reli-
able, efficient, and accurate means to diagnose the
alarm siren module, the ITM, the serial bus commu-
nication line, and the electronic message inputs to
and outputs from the alarm siren module requires
the use of a DRBIIItscan tool. Refer to the appro-
priate diagnostic information.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Disconnect the headlamp and dash wire har-
ness connector for the alarm siren module from the
module connector receptacle (Fig. 14).
(3) Remove the two screws that secure the alarm
siren module to the front extension of the right front
wheel house panel.
(4) Remove the alarm siren module from the front
extension of the right front wheel house panel.
INSTALLATION
(1) Position the alarm siren module onto the front
extension of the right front wheel house panel (Fig.
14).
KJVEHICLE THEFT SECURITY 8Q - 17
SIREN (Continued)

OPERATION
The front check valve provides more than one func-
tion in this application. It serves as a wye connector
fitting between the cowl grille panel and washer noz-
zle sections of the front washer supply hose. It also
prevents washer fluid from draining out of the front
washer supply hoses back to the washer reservoir.
This drain-back would result in a lengthy delay when
the front washer switch is actuated until washer
fluid was dispensed through the front washer noz-
zles, because the washer pump would have to refill
the front washer plumbing from the reservoir to the
nozzles. Finally, the front check valve prevents
washer fluid from siphoning through the front
washer nozzles after the front washer system is
turned Off.
Within the check valve body, a small check valve is
held in place against a seat by a small coiled spring
to restrict flow through the unit until the valve is
unseated by a predetermined inlet fluid pressure.
When the washer pump pressurizes and pumps
washer fluid from the reservoir through the front
washer plumbing, the fluid pressure overrides the
spring pressure applied to the check valve and
unseats the valve, allowing washer fluid to flow
toward the front washer nozzles. When the washer
pump stops operating, spring pressure seats the
check valve and fluid flow in either direction within
the front washer plumbing is prevented.
REMOVAL
(1) Unlatch and open the hood.
(2) Remove both front wiper arms from the wiper
pivots. (Refer to 8 - ELECTRICAL/WIPERS/WASH-
ERS - FRONT/FRONT WIPER ARM - REMOVAL).
(3) Remove the cowl plenum cover/grille panel
from over the cowl plenum. (Refer to 23 - BODY/EX-
TERIOR/COWL GRILLE - REMOVAL).
(4) From the underside of the cowl plenum cover/
grille panel, disconnect the cowl plenum and washer
nozzle hoses from the three barbed nipples of the
front check valve (Fig. 4).
(5) Remove the front check valve from the under-
side of the cowl plenum cover/grille panel.
INSTALLATION
(1) Position the front check valve to the underside
of the cowl plenum cover/grille panel (Fig. 4). Be cer-
tain that the flow direction arrow molded into the
front check valve body is oriented towards the front
washer nozzles.
(2) From the underside of the cowl plenum cover/
grille panel, reconnect the cowl plenum and washer
nozzle hoses to the three barbed nipples of the front
check valve.
(3) Reinstall the cowl plenum cover/grille panel
over the cowl plenum. (Refer to 23 - BODY/EXTERI-
OR/COWL GRILLE - INSTALLATION).
(4) Reinstall both front wiper arms onto the wiper
pivots. (Refer to 8 - ELECTRICAL/FRONT WIPERS/
WASHERS/FRONT WIPER ARM - INSTALLATION).
(5) Close and latch the hood.
Fig. 3 Front Check Valve
1 - INLET NIPPLE
2 - FRONT CHECK VALVE
3 - OUTLET NIPPLE (2)
4 - FLOW DIRECTION ARROW
Fig. 4 Front Check Valve Remove/Install
1 - WASHER NOZZLE HOSE (RIGHT)
2 - FRONT CHECK VALVE
3 - COWL PLENUM WASHER HOSE
4 - ROUTING CLIP
5 - COWL GRILLE COVER (UNDERSIDE)
6 - WASHER NOZZLE HOSE (LEFT)
KJFRONT WIPERS/WASHERS 8R - 9
FRONT CHECK VALVE (Continued)

FRONT WASHER HOSES/
TUBES
DESCRIPTION
The front washer plumbing consists of a small
diameter rubber hose that is routed from the barbed
outlet nipple of the reversible electric washer pump/
motor unit on the washer reservoir through a trough
molded into the reservoir forward of the washer
pump and along the reservoir filler neck into the
engine compartment (Fig. 5). Within the engine com-
partment, the front washer hose is routed side by
side with the engine compartment rear washer hose
along the top of the right front fender wheel house to
the dash panel. Molded plastic routing clips secure
the hoses to the headlamp and dash wire harness in
the engine compartment (Fig. 6).
The front washer hose is connected in the engine
compartment to the barbed nipple of a molded plastic
in-line fitting installed through a rubber grommet in
a hole in the right side of the dash plenum panel.
The barbed nipple of the in-line fitting protrudes
through the other side of the rubber grommet into
the cowl plenum area, where the cowl plenum
washer hose joins the front washer hose to the frontcheck valve/wye fitting. The cowl plenum washer
hose is routed through integral routing clips on the
underside of the cowl plenum cover/grille panel to the
molded plastic wye fitting. The cowl plenum washer
hose is connected to one nipple on the wye fitting and
the two washer nozzle hoses are connected to the
other two wye fitting nipples. The washer nozzle
hoses are then routed along the underside of the cowl
plenum cover/grille panel to the two front washer
nozzles.
Washer hose is available for service only as roll
stock, which must then be cut to length. The molded
plastic washer hose fittings cannot be repaired. If
these fittings are faulty or damaged, they must be
replaced.
OPERATION
Washer fluid in the washer reservoir is pressurized
and fed by the washer pump/motor through the front
washer system plumbing and fittings to the two front
washer nozzles. Whenever routing the washer hose
or a wire harness containing a washer hose, it must
be routed away from hot, sharp, or moving parts;
and, sharp bends that might pinch the hose must be
avoided.
Fig. 5 Reservoir Washer Hose
1 - WASHER RESERVOIR
2 - RIGHT FRONT WHEEL HOUSE
3 - WASHER PUMP
4 - FRONT WASHER HOSE
5 - RESERVOIR REAR WASHER HOSE
6 - WASHER FLUID LEVEL SWITCH
Fig. 6 Engine Compartment Washer Hose
1 - RESERVOIR FILLER CAP
2 - ROUTING CLIP (3)
3 - ROUTING CLIP (1)
4 - FRONT WASHER HOSE
5 - IN-LINE HOSE FITTING
6 - PLENUM PANEL GROMMET
7 - DASH PANEL GROMMET
8 - REAR WASHER HEADLINER HOSE
8R - 10 FRONT WIPERS/WASHERSKJ