2002 JEEP GRAND CHEROKEE fuel ram

for door and liftgate open indications and to show if a
turn signal has been left on. The EVIC messages and
displays are coordinated with warning indicators in
the instrument cluster to avoid duplication.
The EVIC module contains a central processing
unit and interfaces with other electronic modules in
the vehicle over the Programmable Communications
Interface (PCI) data bus network. The PCI data bus
network allows the sharing of sensor information.
This helps to reduce wire harness complexity, reduce
internal controller hardware, and reduce component
sensor current loads. At the same time, this system
provides increased reliability, enhanced diagnostics,
and allows the addition of many new feature capabil-
ities.
The EVIC module includes the following display
options:
²Compass and Temperature- provides the out-
side temperature and one of eight compass readings
to indicate the direction the vehicle is facing.
²Average fuel economy- shows the average
fuel economy since the last trip computer reset.
²Distance to empty- shows the estimated dis-
tance that can be travelled with the fuel remaining
in the fuel tank. This estimated distance is computed
using the average miles-per-gallon from the last 30
gallons of fuel used.
²Instant fuel economy- shows the present fuel
economy based upon the current vehicle distance and
fuel used information.
²Trip distance- shows the distance travelled
since the last trip computer reset.
²Elapsed time- shows the accumulated igni-
tion-on time since the last trip computer reset.
²Distance to service- shows the distance
remaining until the next scheduled service interval.
²Tire Pressure- shows the tire pressure in each
tire.
²Blank screen- the EVIC compass/temperature/
trip computer VFD is turned off.
The EVIC is capable of displaying the following
alert messages, which are accompanied by an audible
announcement consisting of a series of beeps:
²TURN SIGNALS ON (with vehicle graphic)-
Indicates that a turn signal has remained on for
about 1.6 kilometers (one mile).
²PERFORM SERVICE- Indicates that a cus-
tomer programmable service interval distance has
been reached.
²DOOR OPEN (one or more, with vehicle
graphic)- Indicates that a door is open or not fully
closed.
²LIFTGATE OPEN (with vehicle graphic)-
Indicates that the liftgate is open or not fully closed.
²LIFTGLASS OPEN (with vehicle graphic)-
Indicates that the liftglass is open or not fully closed.²COOLANT LEVEL LOW (with vehicle
graphic)- Indicates that the coolant level in the
engine coolant reservoir is low.
²XX LOW PRESSURE (with vehicle graphic)
- Indicates that the air pressure in the selected tire
is low.
²WASHER FLUID LOW (with vehicle
graphic)- Indicates that the fluid level in the
washer fluid reservoir is low.
The EVIC ªMenuº push button provides the vehicle
operator with a user interface, which allows the
selection of several optional customer programmable
electronic features to suit individual preferences.
Refer toELECTRONIC VEHICLE INFORMA-
TION CENTER PROGRAMMINGin the Service
Procedures section of this group for more information
on the customer programmable feature options.
If the vehicle is equipped with the optional mem-
ory system, the EVIC will display the following mem-
ory system messages:
²MEMORY #X POSITION SET (X = Driver 1
or Driver 2)- This message appears in the EVIC
display each time the memory system is successfully
programmed. It is accompanied by an audible
announcement chime tone.
²MEMORY SYSTEM DISABLED- The memory
system is automatically disabled while the driver
side seat belt is fastened and/or while the automatic
transmission gear selector is in any position except
Park or Neutral. This message appears in the EVIC
display as a reminder when a memory switch push
button is depressed while the memory system is dis-
abled. If the REMOTE LINKED TO MEMORY cus-
tomer programmable feature has been selected, this
message will also appear when the Unlock button of
the Remote Keyless Entry (RKE) transmitter is
depressed while the memory system is disabled.
If the vehicle is equipped with the optional Univer-
sal Transmitter transceiver, the EVIC will also dis-
play messages and an icon indicating when the
Universal Transmitter is being trained, which of the
three transmitter buttons is transmitting, and when
the transceiver is cleared.
If the vehicle is equipped with the optionalTire
Pressure Monitoring System, the EVIC will also
display messages and an icon indicating when the
tire air pressure falls below a given set-point, and
which of the five tires is transmitting the low pres-
sure warning, and when the condition is cleared.
Refer to the Tires/Wheels section of this manual for
complete Tire Pressure Monitoring System descrip-
tion. Refer to this section of the service manual for
EVIC modules function description for the Tire Pres-
sure Monitoring.
Data input for all EVIC functions, including VFD
dimming level, is received through PCI data bus
WJMESSAGE SYSTEMS 8M - 7
ELECTRONIC VEHICLE INFO CENTER (Continued)

OPERATION
The EVIC has access to both non-switched and
ignition switched sources of battery current so that
some of its features remain operational at any time,
while others may only operate with the ignition
switch in the On position. When the ignition switch
is turned to the On position, the EVIC module VFD
will return to the last function being displayed before
the ignition was turned to the Off position.
The compass/temperature display is the normal
EVIC display. With the ignition switch in the On
position, momentarily depressing and releasing the
C/T (compass/temperature) push button switch will
cause the EVIC to return to the compass/tempera-
ture/trip computer display mode from any other
mode. While in the compass/temperature/trip com-
puter display mode, momentarily depressing and
releasing the Step push button will step through the
available trip computer display options.
The EVIC trip computer features several functions
that can be reset. The functions that can be reset
are: average fuel economy, trip odometer and elapsed
time. With the ignition switch in the On position and
with one of the functions of the trip computer that
can be reset currently displayed, depressing the
Reset push button twice within three seconds will
perform a global reset, and all of the trip computer
information that can be reset will be reset to zero.
With the ignition switch in the On position and the
function that is to be reset currently displayed,
momentarily depressing and releasing the Reset
push button once will perform a local reset, and only
the value of the displayed function will be reset to
zero. A global or local reset will only occur if the
function currently displayed is a function that can be
reset. The distance to service function can also be
reset using the local reset method, but it will reset
back to the Service Interval distance that is set in
the EVIC programmable features mode. Refer to
ELECTRONIC VEHICLE INFORMATION CEN-
TER PROGRAMMINGin the Service Procedures
section of this group for more information on setting
the Service Interval.
For more information on the features, control func-
tions and setting procedures for the EVIC module,
see the owner's manual in the vehicle glove box.
DIAGNOSIS AND TESTING - ELECTRONIC
VEHICLE INFORMATION CENTER
If the problem with the Electronic Vehicle Informa-
tion Center (EVIC) is a temperature reading of 130É
F or -40ÉF shown in the compass/temperature dis-
play, refer toAmbient Temperature Sensor Diag-
nosis and Testingin this group. If the problem with
the EVIC is an inaccurate or scrambled display, refer
toSelf-Diagnostic Testin this group. If the prob-lem with the EVIC is incorrect Vacuum Fluorescent
Display (VFD) dimming levels, use a DRBtscan tool
and the proper Diagnostic Procedures manual to test
for the correct dimming message inputs being
received from the Body Control Module (BCM) over
the Programmable Communications Interface (PCI)
data bus. If the problem is a no-display condition,
use the following procedures. For complete circuit
diagrams, refer toOverhead Consolein Wiring
Diagrams.
(1) Check the fused B(+) fuse in the junction block.
If OK, go to Step 2. If not OK, repair the shorted cir-
cuit or component as required and replace the faulty
fuse.
(2) Check for battery voltage at the fused B(+) fuse
in the junction block. If OK, go to Step 3. If not OK,
repair the open fused B(+) circuit to the fused B(+)
fuse in the PDC as required.
(3) Check the fused ignition switch output (run/
start) fuse in the junction block. If OK, go to Step 4.
If not OK, repair the shorted circuit or component as
required and replace the faulty fuse.
(4) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run/start) fuse in the junction block. If OK,
go to Step 5. If not OK, repair the open fused ignition
switch output (run/start) circuit to the ignition switch
as required.
(5) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Remove the overhead console. Check for continuity
between the ground circuit cavity of the roof wire
harness connector for the EVIC module and a good
ground. There should be continuity. If OK, go to Step
6. If not OK, repair the open ground circuit to ground
as required.
(6) Connect the battery negative cable. Check for
battery voltage at the fused B(+) circuit cavity of the
roof wire harness connector for the EVIC module. If
OK, go to Step 7. If not OK, repair the open fused
B(+) circuit to the fused B(+) fuse in the junction
block as required.
(7) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run/start) circuit cavity of the roof wire har-
ness connector for the EVIC module. If OK, refer to
Self-Diagnostic Testbelow for further diagnosis of
the EVIC module and the PCI data bus. If not OK,
repair the open fused ignition switch output (run/
start) circuit to the fuse in the junction block as
required.
SELF-DIAGNOSTIC TEST
A self-diagnostic test is used to determine that the
EVIC module is operating properly, and that all PCI
WJMESSAGE SYSTEMS 8M - 9
ELECTRONIC VEHICLE INFO CENTER (Continued)

WIRING
TABLE OF CONTENTS
page page
WIRING DIAGRAM INFORMATION....... 8W-01-1
COMPONENT INDEX.................. 8W-02-1
POWER DISTRIBUTION............... 8W-10-1
JUNCTION BLOCK.................... 8W-12-1
GROUND DISTRIBUTION.............. 8W-15-1
BUS COMMUNICATIONS.............. 8W-18-1
CHARGING SYSTEM.................. 8W-20-1
STARTING SYSTEM.................. 8W-21-1
FUEL/IGNITION SYSTEM.............. 8W-30-1
TRANSMISSION CONTROL SYSTEM..... 8W-31-1
VEHICLE SPEED CONTROL............ 8W-33-1
ANTILOCK BRAKES................... 8W-35-1
VEHICLE THEFT SECURITY SYSTEM..... 8W-39-1
INSTRUMENT CLUSTER............... 8W-40-1
HORN/CIGAR LIGHTER/POWER OUTLET . . 8W-41-1
AIR CONDITIONING-HEATER........... 8W-42-1
AIRBAG SYSTEM.................... 8W-43-1
INTERIOR LIGHTING.................. 8W-44-1
BODY CONTROL MODULE............. 8W-45-1AUDIO SYSTEM..................... 8W-47-1
REAR WINDOW DEFOGGER............ 8W-48-1
OVERHEAD CONSOLE................. 8W-49-1
FRONT LIGHTING.................... 8W-50-1
REAR LIGHTING..................... 8W-51-1
TURN SIGNALS...................... 8W-52-1
WIPERS............................ 8W-53-1
TRAILER TOW....................... 8W-54-1
POWER WINDOWS................... 8W-60-1
POWER DOOR LOCKS................ 8W-61-1
POWER MIRRORS................... 8W-62-1
POWER SEATS...................... 8W-63-1
POWER SUNROOF................... 8W-64-1
SPLICE INFORMATION................ 8W-70-1
CONNECTOR PIN-OUT................ 8W-80-1
CONNECTOR/GROUND/SPLICE
LOCATION........................ 8W-91-1
POWER DISTRIBUTION............... 8W-97-1 WJWIRING 8W - 1

8W-91 CONNECTOR/GROUND/SPLICE LOCATION
TABLE OF CONTENTS
page
CONNECTOR/GROUND/SPLICE LOCATION
DESCRIPTION..........................1
CONNECTOR/GROUND/SPLICE
LOCATION
DESCRIPTION
This section provides illustrations identifying con-
nector, ground, and splice locations in the vehicle.Connector, ground, and splice indexes are provided.
Use the wiring diagrams in each section for connec-
tor, ground, and splice identification. Refer to the
appropriate index for the proper figure number. For
items that are not shown in this section N/S is placed
in the Fig. column.
CONNECTORS
CONNECTOR NAME/
NUMBERCOLOR LOCATION FIG.
A/C Compressor Clutch BK At A/C Compressor 9, 13
A/C Pressure Transducer BK Right Front of Engine Compartment 3, 4, 5
Accelerator Pedal Position
Sensor (Diesel)BK Rear of Engine Compartment Near
Fuel/Water Seperator7
Adjustable Pedals Module
(Except Built-up Export)GN Above Drivers Control Pedals N/S
Adjustable Pedals Motor/
Sensor Assembly (Except
Built-up Export)Above Drivers Control Pedals N/S
Adjustable Pedals Switch WT Drivers Lower Kick Panel 21
Airbag Control Module (ORC)
C1YL Below Center Floor Console, Near
Park Brake19, 20, 21, 22
Airbag Control Module (ORC)
C2YL Below Center Floor Console, Near
Park Brake19, 20, 21, 22
Ambient Temperature Sensor BK On Radiator Center Support 5
Antenna Module (Built-up-
export)WT Above Right Quarter Window N/S
Ash Receiver Lamp BK Below Cigarette Lighter 19, 20
Automatic Day/Night Mirror BK In Front of Rear View Mirror N/S
Automatic Headlamp Light
Sensor/VTSS LEDBK Near Left Instrument Panel Speaker 19, 20
Automatic Zone Control
Module - C1 (AZC)WT Left Side of HVAC Housing N/S
Automatic Zone Control
Module - C2 (AZC)WT Left Side of HVAC Housing N/S
Battery Temperature Sensor BK Below Battery Tray 4, 5
Blower Motor BK Behind Right Hand Side of
Instrument PanelN/S
WJ8W-91 CONNECTOR/GROUND/SPLICE LOCATION 8W - 91 - 1

CONNECTOR NAME/
NUMBERCOLOR LOCATION FIG.
Fuel Pump Module (Gas) BK Near Fuel Tank 33, 35
Fuel Tank Module Diesel) BK Near Fuel Tank 33, 35
Generator (Diesel) LTGY At Generator 8
Generator (Gas) BK At Generator N/S
Glove Box Lamp BK Inside Glove Box 19, 20, 22
Headlamp Leveling Switch
(Built-Up-Export)WT Driver Side of Instrument Panel 20
Hood Ajar Switch BK Left Side of Engine Compartment 3, 4
Horn No.1 BK Right Front Fascia 5
Horn No.2 BK Right Front Fascia 5
Hydraulic Cooling Module BK Right Front of Engine Compartment 5
Idle Air Control Motor BK Left Side of Engine Near Throttle
Body13
Ignition Switch - C1 WT On Steering Column 23
Ignition Switch - C2 BK On Steering Column 23
Input Speed Sensor (4.7L) BK Left Side of Transmission 16
Instrument Cluster WT At Instrument Cluster 19, 20
Intake Air Temperature Sensor
(Gas)GY Left Side of Engine 9, 13
Intake Air Temperature Sensor
(Diesel)BK Near T/O for Crankcase Heater 8
Intake Port Swirl Actuator
(Diesel)BK Right Rear of Engine Compartment N/S
Intrusion Transceiver Module
(Built-up-Export)BK In The Overhead N/S
Junction Block - C1 BK At Junction Block 30, 31, 33
Junction Block - C2 BK At Junction Block 30, 31
Junction Block - C3 BK At Junction Block 21, 22, 30
Junction Block - C4 WT At Junction Block 30, 31
Junction Block - C5 WT At Junction Block 30, 31
Knock Sensor (4.7L High
Output)BK Right Rear Side of Engine, Near
Coil on Plug No.8N/S
Leak Detection Pump (Except
Built-Up-Export)Left Front Wheel Opening 3
Left Courtesy Lamp BK Left Side of Instrument Panel 21 22, 23
Left Curtain Airbag BK Near Left C Pillar 37
Left Door Handle Courtesy
LampBK At Lamp N/S
Left Fog Lamp BK At Lamp 3, 4
Left Front Door Speaker WT In Left Front Door 24, 27
Left Front Impact Sensor BK Left Front Frame Near Windshield
Washer Pump3, 4
Left Front Park Lamp WT At Lamp N/S
8W - 91 - 6 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONWJ
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

HEAT SHIELDS
DESCRIPTION
Heat shields are needed to protect both the vehicle
and the environment from the high temperatures
developed by the catalytic converter. The catalytic
converter releases additional heat into the exhaust
system. Under severe operating conditions, the tem-
perature increases in the area of the converter. Such
conditions can exist when the engine misfires or oth-
erwise does not operate at peak efficiency (Fig. 17).
MUFFLER
DESCRIPTION
Both the 4.0L and 4.7L engines use a stainless
steel muffler to control exhaust noise levels and
exhaust back pressure. The muffler and tailpipe are
a one piece assembly (Fig. 18).
REMOVAL
All original equipment exhaust systems are manu-
factured with the tailpipe welded to the muffler. Ser-
vice replacement mufflers and tailpipes are either
clamped together or welded together.
WARNING: IF TORCHES ARE USED WHEN WORK-
ING ON THE EXHAUST SYSTEM, DO NOT ALLOW
THE FLAME NEAR THE FUEL LINES.
(1) Raise and support the vehicle.
(2) Saturate the bolts and nuts with heat valve
lubricant. Allow 5 minutes for penetration.(3) Loosen the exhaust clamp on the catalytic con-
verter to muffler connection (Fig. 19).
(4) Heat the catalytic converter-to-muffler connec-
tion with a torch until the metal becomes cherry red.
(5) While the metal is still cherry red, remove the
tailpipe/muffler assembly from the catalytic con-
verter.
(6) Remove the tailpipe from the tailpipe hanger
(Fig. 20).
(7) Remove the tailpipe/muffler assembly (Fig. 20).
INSTALLATION
(1) If the tailpipe hanger assembly was removed,
install the hanger to the frame. Tighten the bolts to
22 N´m (192 in. lbs.) torque.
(2) Position the tailpipe and muffler onto the
tailpipe hanger (Fig. 20) .
(3) Install the muffler onto the catalytic converter.
Make sure that the tailpipe has sufficient clearance
from the floor pan. Install exhaust clamp and tighten
the nuts to 47 N´m (35 ft. lbs.) torque (Fig. 19) .
(4) Lower the vehicle.
(5) Start the engine and inspect for exhaust leaks
and exhaust system contact with the body panels.
Adjust the alignment, if needed.
Fig. 17 Front and Rear Floor Pan Heat Shields
Typical
1 - REAR FLOOR PAN HEAT SHIELD
2 - HEAT SHIELD RETAINING NUTS (QTY 8)
3 - FRONT FLOOR PAN HEAT SHIELD
Fig. 18 Muffler and Tailpipe
1 - CATALYTIC CONVERTER
2 - TAILPIPE HANGER
3 - TAILPIPE
4 - MUFFLER
11 - 12 EXHAUST SYSTEMWJ

FRAME & BUMPERS
TABLE OF CONTENTS
page page
FRONT ABSORBER
REMOVAL.............................1
INSTALLATION..........................1
FRONT FASCIA
REMOVAL.............................1
INSTALLATION..........................1
REAR ABSORBER
REMOVAL.............................2
INSTALLATION..........................2
REAR FASCIA
REMOVAL.............................2
INSTALLATION..........................4
FRAME
SPECIFICATIONS
SPECIFICATIONS - TORQUE.............4
FRAME DIMENSIONS...................4
FRONT SKID PLATE
REMOVAL.............................7INSTALLATION..........................7
FRONT TOW HOOK
REMOVAL.............................7
INSTALLATION..........................7
FUEL TANK SKID PLATE
DESCRIPTION..........................7
REAR TOW HOOK
REMOVAL.............................7
INSTALLATION..........................7
TRAILER HITCH
REMOVAL.............................8
INSTALLATION..........................8
TRANSFER CASE SKID PLATE
REMOVAL.............................8
INSTALLATION..........................8
FRONT ABSORBER
REMOVAL
(1) Remove front fascia, refer to (Refer to 13 -
FRAMES & BUMPERS/BUMPERS/FRONT FASCIA
- REMOVAL).
(2) Remove the retainer attaching the absorber to
the fascia.
(3) Separate the absorber from the fascia.
INSTALLATION
(1) Position the absorber on the fascia.
(2) Install the retainer attaching the absorber to
the fascia.
(3) Install front fascia. Refer to (Refer to 13 -
FRAMES & BUMPERS/BUMPERS/FRONT FASCIA
- INSTALLATION).
FRONT FASCIA
REMOVAL
(1) Raise and support vehicle.
(2) Turn front wheels to access rivets and remove
plastic rivets attaching fascia to wheel liner.
(3) Remove bolts attaching fascia to fender (Fig. 1).(4) Remove plastic push pin fasteners attaching
front fascia to lower radiator crossmember splash
shield (Fig. 2).
(5) Disengage fog lamp connectors, if equipped.
(6) Remove screws attaching fascia/grille to upper
radiator crossmember (Fig. 3).
(7) Slide fascia forward to separate from vehicle.
INSTALLATION
(1) Slide fascia onto vehicle engaging fascia with
tabs on bottom of front fenders.
(2) Install screws attaching fascia/grille to upper
radiator crossmember (Fig. 3).
(3) Install bolts attaching fascia to fender (Fig. 1).
(4) Engage fog lamp connectors, if equipped.
(5) Install plastic rivets attaching fascia to wheel
liner.
(6) Install plastic push pin fasteners attaching
front fascia to lower radiator crossmember splash
shield (Fig. 2).
(7) Remove supports and lower vehicle.
WJFRAME & BUMPERS 13 - 1

REAR ABSORBER
REMOVAL
(1) Remove rear fascia, refer to (Refer to 13 -
FRAMES & BUMPERS/BUMPERS/REAR FASCIA -
REMOVAL).
(2) Remove rivets attaching absorber to rear cross-
member (Fig. 5).
(3) Separate absorber from vehicle.
INSTALLATION
(1) Position absorber on vehicle.
(2) Install rivets attaching absorber to rear cross-
member (Fig. 2).
(3) Install rear fascia, refer to (Refer to 13 -
FRAMES & BUMPERS/BUMPERS/REAR FASCIA -
INSTALLATION).
REAR FASCIA
REMOVAL
(1) Raise and support vehicle.
(2) Remove wheels.
(3) Remove plastic push pins attaching fascia to
fuel tank skid plate.
(4) Remove plastic rivets attaching fascia to wheel
liner.
Fig. 1 Front Fascia
1 - BODY
2 - FASCIA
Fig. 2 Front Fascia
1 - WHEEL LINER
2 - FASCIA
3 - FOG LAMP CONNECTOR
4 - PLASTIC PUSH PIN
5 - PLASTIC RIVET
Fig. 3 Front Fascia
1 - SCREW
2 - FASCIA
13 - 2 FRAME & BUMPERSWJ
FRONT FASCIA (Continued)