2002 JEEP GRAND CHEROKEE Trim

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Page 1981 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual FRONT DOOR WEATHERSTRIP
REMOVAL
(1) Remove A-pillar trim (Refer to 23 - BODY/IN-
TERIOR/A-PILLAR TRIM - REMOVAL).
(2) Remove B-pillar upper trim (Refer to 23 -
BODY/INTERIOR/B-PILLAR UPPER TRIM -
REMO

Page 1982 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual LIFTGATE OPENING
WEATHERSTRIP
REMOVAL
(1) Pull seal away from flange around edge of lift-
gate opening.
(2) Separate weatherstrip from opening (Fig. 9).
(3) Clean weatherstrip flange as necessary.
INS

Page 1983 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual RDR SECONDARY
WEATHERSTRIP
REMOVAL
The rear door secondary weatherstrip is attached
to the door shutface with push-in fasteners.
(1) Open door.
(2) Using a trim panel removal tool, remove
push-in fast

RDR SECONDARY
WEATHERSTRIP
REMOVAL
The rear door secondary weatherstrip is attached
to the door shutface with push-in fasteners.
(1) Open door.
(2) Using a trim panel removal tool, remove
push-in fasteners attaching secondary weatherstrip
to door shutface.
(3) Separate secondary weatherstrip from door
(Fig. 11).
INSTALLATION
(1) Clean contact area as necessary.
(2)
Position secondary weatherstrip on door shutface.
(3) Install push-in fasteners attaching secondary
weatherstrip to door shutface.
REAR DOOR WEATHERSTRIP
REMOVAL
(1) Remove C-pillar trim (Refer to 23 - BODY/IN-
TERIOR/C-PILLAR TRIM - REMOVAL).
(2) Remove B-pillar upper trim (Refer to 23 -
BODY/INTERIOR/B-PILLAR UPPER TRIM -
REMOVAL).
(3) Remove B-pillar lower trim(Refer to 23 -
BODY/INTERIOR/B-PILLAR LOWER TRIM -
REMOVAL).
(4) Remove screws at front of quarter trim panel.
(5) Pull weatherstrip from door opening flange.
INSTALLATION
(1) Position weatherstrip at corners.
(2) Move upward and around edge of door opening
seating weatherstrip onto flange (Fig. 7).(3) Engage connector plug with each end of weath-
erstrip at bottom of door opening.
(4) Install screws at front of quarter trim panel.
(5)
Install B-pillar lower trim (Refer to 23 - BODY/IN-
TERIOR/B-PILLAR LOWER TRIM - INSTALLATION).
(6) Install B-pillar upper trim (Refer to 23 -
BODY/INTERIOR/B-PILLAR UPPER TRIM -
INSTALLATION).
(7) Install C-pillar trim (Refer to 23 - BODY/INTE-
RIOR/C-PILLAR TRIM - INSTALLATION).
ROOF RAIL WEATHERSTRIP /
RETAINR
REMOVAL
(1) Open front and rear doors.
(2) Remove secondary seal from retainer to access
the screws holding the retainer to the A pillar and
roof panel.
(3) Remove the screws holding the retainer in
place (Fig. 12).
(4) Remove the retainer.
INSTALLATION
(1) Position the retainer on the A pillar and roof
panel.
(2) Align the screw holes and install the screws.
(3) Install secondary seal.
Fig. 11 Rear Door Secondary Weatherstrip
1 - SECONDARY WEATHERSTRIP
Fig. 12 Upper Body Seal With Retainer
1 - ROOF RAIL WEATHERSTRIP
2 - RETAINER
3 - SCREW
4 - BLOCKER
23 - 110 WEATHERSTRIP/SEALSWJ

Page 2124 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual (2) Pinch the retention tabs holding the panel out-
let door pivot shaft to the case. The 3 plastic tabs,
located on the inside of the case, are part of the shaft
retainer (Fig. 21).
(3) Using a trim

(2) Pinch the retention tabs holding the panel out-
let door pivot shaft to the case. The 3 plastic tabs,
located on the inside of the case, are part of the shaft
retainer (Fig. 21).
(3) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the panel outlet door pivot
shaft retainer from the pivot shaft.
(4) Remove the panel outlet door from the HVAC
housing.
REMOVAL - HEAT/DEFROST DOOR
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.(1) Remove and disassemble the HVAC housing.
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/HVAC HOUSING - REMOVAL)
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/HVAC HOUSING - DISASSEMBLY)
(2) Remove the evaporator, and styrofoam tray
from the lower case.
(3) Place the HVAC housing upside down on a
work bench.
(4) Unscrew and remove the 2 floor heat ducts.
(5) Unsnap and remove the duct adapter from the
bottom of the heat/defrost door sub-assembly (Fig.
22).
(6) Gently pry the metal linkage from the heat/de-
frost door lever.
(7) Remove the heat/defrost door sub-assembly,
which is attached to the housing with 4 screws (Fig.
23).
(8) Pinch the retention tabs holding the heat/de-
frost door pivot shaft lever to the case. The 3 plastic
tabs, located on the inside of the case, are part of the
shaft retainer.
(9) Remove the heat/defrost door (Fig. 24).
Fig. 21 PANEL OUTLET DOOR
1 - PANEL/OUTLET DOOR
2 - DOOR SHAFT
3 - FOAM SEAL
(SPLIT)
4 - LOWER HOUSING
5 - PANEL OUTLET DOOR LEVER
6 - LEVER
Fig. 22 HEAT/DEFROST DOOR DUCTS, AND
ADAPTER
1 - FLOOR DUCT ADAPTER
2 - HEAT/DEFROST DOOR SUB-ASSEMBLY
3 - DOOR LEVERS
4 - LOWER HOUSING
5 - FLOOR DUCTS
6 - LINKAGE
7 - RETAINING TABS
WJDISTRIBUTION 24 - 47
MODE DOOR (Continued)

Page 2125 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual REMOVAL - PANEL/DEFROST DOOR
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR S

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