2002 JEEP GRAND CHEROKEE fluid types

operates the front wipers at the programmed speed
and intervals requested by the RSM to maintain vis-
ibility through the windshield.
²Continuous Wipe Mode- The control knob on
the control stalk of the right (wiper) multi-function
switch has two continuous wipe positions, Low and
High. When selected, these switch positions will
cause the two-speed front wiper motor to operate in a
continuous low or high speed cycle.
²Headlamps On With Wipers- The BCM pro-
vides an automatic headlamps on with wipers feature
for models equipped with the optional automatic
headlamps. This is a customer programmable fea-
ture. If this feature is enabled, the headlamps will
turn on automatically when the windshield wipers
are turned on; and, if the headlamps were turned on
automatically when the wipers were turned on, they
will turn off automatically when the wipers are
turned off. In models equipped with the optional
automatic wiper feature, when the automatic wiper
mode is selected the headlamps will turn on auto-
matically only after the wipers complete three auto-
matic wipe cycles within about thirty seconds, and
they will turn off automatically after three minutes
elapse without any automatic wipe cycles. (Refer to 8
- ELECTRICAL/OVERHEAD CONSOLE - STAN-
DARD PROCEDURE - ELECTRONIC VEHICLE
INFORMATION CENTER PROGRAMMING).
²Mist Wipe Mode- The control stalk of the right
(wiper) multi-function switch has a momentary Mist
position. When selected, this switch position will
operate the front wipers in a low speed continuous
cycle for as long as the switch is held closed, then
will complete the current wipe cycle and park the
front wiper blades near the base of the windshield
when the switch is released.
²Speed Sensitive Intermittent Wipe Mode-
Except on models equipped with the optional auto-
matic wiper system, the internal circuitry of both the
right (wiper) multi-function switch and the BCM
work in concert to provide an intermittent wipe mode
with five delay interval selections. The BCM auto-
matically adjusts each manually selected delay inter-
val to compensate for vehicle speed.
²Washer Mode- When the momentary front
wash position of the control stalk for the right
(wiper) multi-function switch is selected with the
front wiper system operating in a continuous wipe
mode, washer fluid will be dispensed onto the wind-
shield glass through the washer nozzles for as long
as the washer switch is held closed. When the front
washer switch is actuated with the front wiper sys-
tem operating in an intermittent wipe mode, washer
fluid is still dispensed until the switch is released;
however, the front wipers will operate in a low speed
continuous cycle from the time the washer switch isclosed until several wipe cycles after the switch is
released, before returning to the selected intermit-
tent wipe mode.
²Wipe-After-Wash Mode- When the momentary
front wash position of the control stalk for the right
(wiper) multi-function switch is selected with the
front wiper system turned Off, the internal circuitry
of the BCM provides a wipe-after-wash feature.
When selected, this feature will operate the front
washer pump/motor and the front wipers for as long
as the front washer switch is held closed, then pro-
vide several additional wipe cycles after the switch is
released before parking the front wiper blades near
the base of the windshield.
OPERATION
The front wiper and washer system is designed to
provide the vehicle operator with a convenient, safe,
and reliable means of maintaining visibility through
the windshield glass. The various components of this
system are designed to convert electrical energy pro-
duced by the vehicle electrical system into the
mechanical action of the wiper blades to wipe the
outside surface of the glass, as well as into the
hydraulic action of the washer system to apply
washer fluid stored in an on-board reservoir to the
area of the glass to be wiped. When combined, these
components provide the means to effectively main-
tain clear visibility for the vehicle operator by remov-
ing excess accumulations of rain, snow, bugs, mud, or
other minor debris that might be encountered while
driving the vehicle under numerous types of inclem-
ent operating conditions from the outside windshield
glass surface.
The vehicle operator initiates all front wiper and
washer system functions with the control stalk of the
right (wiper) multi-function switch that extends from
the right side of the steering column, just below the
steering wheel. Rotating the control knob on the end
of the right (wiper) multi-function switch control
stalk selects the Off, Delay (on models not equipped
with the optional automatic wiper system), Auto (on
models equipped with the optional automatic wiper
system), Low, or High front wiper system operating
modes. In the Delay mode, the control knob also
allows the vehicle operator to select from one of five
intermittent wipe Delay intervals. In the Auto mode,
the control knob also allows the vehicle operator to
select from one of five automatic wiper sensitivity
levels. Pulling the right control stalk downwards
actuates the momentary front wiper system Mist
mode switch, while pulling the right control stalk
towards the steering wheel actuates the front washer
system switch. The multi-function switch provides
hard wired resistor multiplexed inputs to the Body
Control Module (BCM) for all of the front wiper sys-
8R - 4 FRONT WIPERS/WASHERSWJ
FRONT WIPERS/WASHERS (Continued)

²Washer Reservoir- The rear washer system
shares a single reservoir with the front washer sys-
tem, but has its own dedicated washer pump/motor
and plumbing. The washer reservoir is concealed
between the left inner fender shield and the left
outer fender panel, behind the inner fender liner and
ahead of the left front wheel. The washer reservoir
filler neck is the only visible portion of the reservoir,
and it is accessed from the left front corner of the
engine compartment.
Features of the rear wiper and washer system
include the following:
²Continuous Wipe Mode- When the right
multi-function switch control sleeve is moved to the
On position, the rear wiper will be operated at a
fixed speed, continual wipe cycle until the switch
sleeve is moved to the Delay or Off positions, until
the ignition switch is turned to the Off position, or
until the liftgate flip-up glass is ajar.
²Intermittent Wipe Mode- When the right
multi-function switch control sleeve is moved to the
Delay position, the rear wiper will be operated in a
fixed interval, intermittent wipe cycle until the
switch sleeve is moved to the On or Off positions,
until the ignition switch is turned to the Off position,
until the liftgate flip-up glass is ajar, or until the
right multi-function switch control stalk is pushed
forward to activate the rear washer system. The
intermittent wipe mode delay time has a fixed delay
interval of about five to eight seconds between
sweeps.
²Washer Mode- When the right multi-function
switch control stalk is pushed forward to activate the
rear washer system, washer fluid will be dispensed
from the washer reservoir onto the liftgate glass
through the rear washer nozzle and the rear wiper
will operate in a fixed cycle (not intermittent) for as
long as the rear washer pump/motor unit remains
energized. When the control stalk is released from
the momentary Wash position, the wipe-after-wash
feature will continue to operate the rear wiper at a
fixed cycle for about three additional wiper sweeps
before returning to the previously selected mode.
Hard wired circuitry connects the rear wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the rear wiper and
washer system components through the use of a com-
bination of soldered splices, splice block connectors,
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repairprocedures, further details on wire harness routing
and retention, as well as pin-out and location views
for the various wire harness connectors, splices and
grounds.
OPERATION
The rear wiper and washer system is intended to
provide the vehicle operator with a convenient, safe,
and reliable means of maintaining visibility through
the liftgate glass. The various components of this sys-
tem are designed to convert electrical energy pro-
duced by the vehicle electrical system into the
mechanical action of the wiper blade to wipe the out-
side surface of the glass, as well as into the hydraulic
action of the washer system to apply washer fluid
stored in an on-board reservoir to the area of the
glass to be wiped. When combined, these components
provide the means to effectively maintain clear visi-
bility for the vehicle operator by removing excess
accumulations of rain, snow, bugs, mud, or other
minor debris from the outside liftgate glass surface
that might be encountered while driving the vehicle
under numerous types of inclement operating condi-
tions. The vehicle operator initiates all rear wiper
and washer system functions with the right multi-
function switch located on the right side of the steer-
ing column, just below the steering wheel. Moving
the switch control sleeve to a detent position selects
the rear wiper system operating mode. Moving the
switch control stalk forward to a momentary position
activates the rear washer pump/motor, which dis-
penses washer fluid onto the liftgate glass through
the rear washer nozzle and operates the rear wiper
system in the fixed cycle mode for as long as the
washer switch is closed plus about three wiper
sweeps.
When the ignition switch is in the Accessory or On
positions, battery current from a fuse in the Junction
Block (JB) is provided to the right multi-function
switch through a fused ignition switch output (run-
acc) circuit. A separate fuse in the JB provides bat-
tery current to the electronic control circuitry of the
rear wiper module through a fused B(+) circuit.
When the right multi-function switch control sleeve
On position is selected, the On position circuitry
within the switch directs a battery current rear
wiper motor control signal input to the rear wiper
module electronic circuitry, which causes the rear
wiper motor to run at a fixed continuous wipe cycle.
When the right multi-function switch control sleeve
Delay position is selected, the Delay position cir-
cuitry within the switch directs a battery current
rear washer switch output signal input to the rear
wiper module electronic circuitry, which causes the
rear wiper motor to run at a fixed intermittent wipe
cycle. When the right multi-function switch control
8R - 34 REAR WIPERS/WASHERSWJ
REAR WIPERS/WASHERS (Continued)

DIAGNOSIS AND TESTINGÐREAR SEAL AREA
LEAKS
Since it is sometimes difficult to determine the
source of an oil leak in the rear seal area of the
engine, a more involved inspection is necessary. The
following steps should be followed to help pinpoint
the source of the leak.
If the leakage occurs at the crankshaft rear oil seal
area:
(1) Disconnect the battery.
(2) Raise the vehicle.
(3) Remove torque converter or clutch housing
cover and inspect rear of block for evidence of oil.
Use a black light to check for the oil leak:
(a) Circular spray pattern generally indicates
seal leakage or crankshaft damage.
(b) Where leakage tends to run straight down,
possible causes are a porous block, distributor seal,
camshaft bore cup plugs, oil galley pipe plugs, oil
filter runoff, and main bearing cap to cylinder
block mating surfaces.
(4) If no leaks are detected, pressurized the crank-
case as outlined in (Refer to 9 - ENGINE/LUBRICA-
TION - DIAGNOSIS AND TESTING)
CAUTION: Do not exceed 20.6 kPa (3 psi).
(5) If the leak is not detected, very slowly turn the
crankshaft and watch for leakage. If a leak is
detected between the crankshaft and seal while
slowly turning the crankshaft, it is possible the
crankshaft seal surface is damaged. The seal area on
the crankshaft could have minor nicks or scratches
that can be polished out with emery cloth.
CAUTION: Use extreme caution when crankshaft
polishing is necessary to remove minor nicks or
scratches. The crankshaft seal flange is specially
machined to complement the function of the rear oil
seal.
(6) For bubbles that remain steady with shaft
rotation, no further inspection can be done until dis-
assembled. Refer to the service DiagnosisÐMechani-
cal, under the Oil Leak row, for components
inspections on possible causes and corrections.
(7) After the oil leak root cause and appropriate
corrective action have been identified, (Refer to 9 -
ENGINE/ENGINE BLOCK/CRANKSHAFT OIL
SEAL - REAR - REMOVAL), for proper replacement
procedures.
STANDARD PROCEDURE
STANDARD PROCEDURE - FORM-IN-PLACE
GASKETS AND SEALERS
There are numerous places where form-in-place
gaskets are used on the engine. Care must be taken
when applying form-in-place gaskets to assure
obtaining the desired results.Do not use form-in-
place gasket material unless specified.Bead size,
continuity, and location are of great importance. Too
thin a bead can result in leakage while too much can
result in spill-over which can break off and obstruct
fluid feed lines. A continuous bead of the proper
width is essential to obtain a leak-free gasket.
There are numerous types of form-in-place gasket
materials that are used in the engine area. Mopart
Engine RTV GEN II, MopartATF-RTV, and Mopart
Gasket Maker gasket materials, each have different
properties and can not be used in place of the other.
MOPARtENGINE RTV GEN II
MopartEngine RTV GEN II is used to seal com-
ponents exposed to engine oil. This material is a spe-
cially designed black silicone rubber RTV that
retains adhesion and sealing properties when
exposed to engine oil. Moisture in the air causes the
material to cure. This material is available in three
ounce tubes and has a shelf life of one year. After one
year this material will not properly cure. Always
inspect the package for the expiration date before
use.
MOPARtATF RTV
MopartATF RTV is a specifically designed black
silicone rubber RTV that retains adhesion and seal-
ing properties to seal components exposed to auto-
matic transmission fluid, engine coolants, and
moisture. This material is available in three ounce
tubes and has a shelf life of one year. After one year
this material will not properly cure. Always inspect
the package for the expiration date before use.
MOPARtGASKET MAKER
MopartGasket Maker is an anaerobic type gasket
material. The material cures in the absence of air
when squeezed between two metallic surfaces. It will
not cure if left in the uncovered tube. The anaerobic
material is for use between two machined surfaces.
Do not use on flexible metal flanges.
MOPARtGASKET SEALANT
MopartGasket Sealant is a slow drying, perma-
nently soft sealer. This material is recommended for
sealing threaded fittings and gaskets against leakage
of oil and coolant. Can be used on threaded and
machined parts under all temperatures. This mate-
rial is used on engines with multi-layer steel (MLS)
cylinder head gaskets. This material also will pre-
vent corrosion. MopartGasket Sealant is available in
a 13 oz. aerosol can or 4oz./16 oz. can w/applicator.
WJENGINE - 4.0L 9 - 9
ENGINE - 4.0L (Continued)

(5) If the leak is not detected, very slowly turn the
crankshaft and watch for leakage. If a leak is
detected between the crankshaft and seal while
slowly turning the crankshaft, it is possible the
crankshaft seal surface is damaged. The seal area on
the crankshaft could have minor nicks or scratches
that can be polished out with emery cloth.
CAUTION: Use extreme caution when crankshaft
polishing is necessary to remove minor nicks and
scratches. The crankshaft seal flange is especially
machined to complement the function of the rear oil
seal.
(6) For bubbles that remain steady with shaft
rotation, no further inspection can be done until dis-
assembled.
OIL
STANDARD PROCEDURE - ENGINE OIL
SERVICE
ENGINE OIL CHANGE
Change engine oil at mileage and time intervals
described in Maintenance Schedules.
Run engine until achieving normal operating tem-
perature.
(1) Position the vehicle on a level surface and turn
engine off.
(2) Hoist and support vehicle on safety stands.
(3) Remove oil fill cap.
(4) Place a suitable drain pan under crankcase
drain.
(5) Remove drain plug from crankcase and allow
oil to drain into pan. Inspect drain plug threads for
stretching or other damage. Replace drain plug if
damaged.
(6) Install drain plug in crankcase.
(7) Replace engine oil filter. (Refer to 9 - ENGINE/
LUBRICATION/OIL FILTER - REMOVAL).
(8) Lower vehicle and fill crankcase with specified
type of engine oil (Refer to LUBRICATION & MAIN-
TENANCE/FLUID TYPES - DESCRIPTION) and
amount of engine oil (Refer to LUBRICATION &
MAINTENANCE - SPECIFICATIONS).
(9) Install oil fill cap.
(10) Start engine and inspect for leaks.
(11) Stop engine and inspect oil level. Refer to
CRANKCASE OIL LEVEL INSPECTION .
USED ENGINE OIL DISPOSAL
Care should be exercised when disposing used
engine oil after it has been drained from a vehicle
engine.
CRANKCASE OIL LEVEL INSPECTION
CAUTION: Do not overfill crankcase with engine oil,
oil foaming and oil pressure loss can result.
The engine oil level indicator (Dipstick) is located
at the right rear of the 4.0L engine. Inspect engine
oil level approximately every 800 kilometers (500
miles). Unless the engine has exhibited loss of oil
pressure, run the engine for about five minutes
before checking oil level. Checking engine oil level on
a cold engine is not accurate.
To ensure proper lubrication of an engine, the
engine oil must be maintained at an acceptable level.
The acceptable levels are indicated between the ADD
and SAFE marks on the engine oil dipstick (Fig. 74).
(1) Position vehicle on level surface.
(2) With engine OFF, allow approximately ten min-
utes for oil to settle to bottom of crankcase, remove
engine oil dipstick.
(3) Wipe dipstick clean.
(4) Install dipstick and verify it is seated in the
tube.
(5) Remove dipstick, with handle held above the
tip, take oil level reading (Fig. 74).
(6) Add oil only if level is below the ADD mark on
dipstick.
OIL FILTER
REMOVAL
CAUTION: Do not use oil filter with metric threads.
The proper oil filter has SAE type 3/4 X 16 threads.
An oil filter with metric threads can result in oil
leaks and engine failure.
Fig. 74 Engine Oil DipstickÐ4.0L Engine
1 - DIPSTICK
2 - ADD
3 - SAFE
WJENGINE - 4.0L 9 - 53
LUBRICATION (Continued)

CONDITION POSSIBLE CAUSE CORRECTION
1. ENGINE MISSES ON
ACCELERATION1. Spark plugs dirty or incorrectly
gapped.1. (Refer to 8 - ELECTRICAL/
IGNITION CONTROL/SPARK PLUG -
CLEANING).
2. Dirt in fuel system. 2. Clean fuel system.
3. Burned, warped or pitted valves. 3. Replcae as necessary.
4. Faulty coil. 4. (Refer to 8 - ELECTRICAL/
IGNITION CONTROL/IGNITION COIL -
REMOVAL).
1. ENGINE MISSES AT HIGH
SPEED1. Spark plugs dirty or incorrectly
gapped.1. (Refer to 8 - ELECTRICAL/
IGNITION CONTROL/SPARK PLUG -
CLEANING).
2. Faulty coil. 2. (Refer to 8 - ELECTRICAL/
IGNITION CONTROL/IGNITION COIL -
REMOVAL).
3. Dirt or water in fuel system. 3. Clean system and replace fuel filter.
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - MECHANICAL
CONDITION POSSIBLE CAUSES CORRECTIONS
NOISY VALVES 1. High or low oil level in crankcase. 1. (Refer to LUBRICATION &
MAINTENANCE/FLUID TYPES -
SPECIFICATIONS).
2. Thin or diluted oil. 2. Change oil and filter.
3. Low oil pressure. 3. Check oil pump, if Ok, check rod
and main bearings for excessive wear.
4. Dirt in lash adjusters. 4. Replace as necessary.
5. Worn rocker arms. 5. Replace as necessary.
6. Worn lash adjusters 6. Replace as necessary.
7. Worn valve guides. 7. (Refer to 9 - ENGINE/CYLINDER
HEAD/INTAKE/EXHAUST VALVES &
SEATS - STANDARD PROCEDURE).
8. Excessive runout of valve seats
on valve faces.8. Service valves and valve seats.
(Refer to 9 - ENGINE/CYLINDER
HEAD/INTAKE/EXHAUST VALVES &
SEATS - STANDARD PROCEDURE).
CONNECTING ROD NOISE 1. Insufficient oil supply. 1. (Refer to LUBRICATION &
MAINTENANCE/FLUID TYPES -
SPECIFICATIONS).
2. Low oil pressure. 2. Check oil pump, if Ok, check rod
and main bearings for excessive wear.
3. Thin or diluted oil. 3. Change oil and filter.
4. Excessive bearing clearance. 4. Replace as necessary.
5. Connecting rod journal out-of-
round.5. Service or replace crankshaft.
6. Misaligned connecting rods. 6. Replace bent connecting rods.
9 - 66 ENGINE - 4.7LWJ
ENGINE - 4.7L (Continued)

CONDITION POSSIBLE CAUSES CORRECTIONS
MAIN BEARING NOISE 1. Insufficient oil supply. 1. (Refer to LUBRICATION &
MAINTENANCE/FLUID TYPES -
SPECIFICATIONS).
2. Low oil pressure. 2. Check oil pump, if Ok, check rod
and main bearings for excessive wear.
3. Thin or diluted oil. 3. Change oil and filter.
4. Excessive bearing clearance. 4. Replace as necessary.
5. Excessive end play. 5. Check thrust washers for wear.
6. Crankshaft journal out-of round. 6. Service or replace crankshaft.
7. Loose flywheel or torque
converter.7. Tighten to correct torque
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - LUBRICATION
CONDITION POSSIBLE CAUSES CORRECTION
OIL LEAKS 1. Gaskets and O-Rings. 1.
(a) Misaligned or damaged. (a) Replace as necessary.
(b) Loose fasteners, broken or
porous metal parts.(b) Tighten fasteners, Repair or
replace metal parts.
2. Crankshaft rear seal 2. Replace as necessary (Refer to 9 -
ENGINE/ENGINE BLOCK/
CRANKSHAFT OIL SEAL - REAR -
REMOVAL).
3. Crankshaft seal flange.
Scratched, nicked or grooved.3. Polish or replace crankshaft.
4. Oil pan flange cracked. 4. Replace oil pan (Refer to 9 -
ENGINE/LUBRICATION/OIL PAN -
REMOVAL).
5. Timing chain cover seal, damaged
or misaligned.5. Replace seal (Refer to 9 -
ENGINE/ENGINE BLOCK/
CRANKSHAFT OIL SEAL - FRONT -
REMOVAL).
6. Scratched or damaged vibration
damper hub.6. Polish or replace damper.
WJENGINE - 4.7L 9 - 67
ENGINE - 4.7L (Continued)

STANDARD PROCEDURE
STANDARD PROCEDURE - REPAIR DAMAGED
OR WORN THREADS
CAUTION: Be sure that the tapped holes maintain
the original center line.
Damaged or worn threads can be repaired. Essen-
tially, this repair consists of:
²Drilling out worn or damaged threads.
²Tapping the hole with a special Heli-Coil Tap, or
equivalent.
²Installing an insert into the tapped hole to bring
the hole back to its original thread size.
STANDARD PROCEDURE - FORM-IN-PLACE
GASKETS AND SEALERS
There are numerous places where form-in-place
gaskets are used on the engine. Care must be taken
when applying form-in-place gaskets to assure
obtaining the desired results.Do not use form-in-
place gasket material unless specified.Bead size,
continuity, and location are of great importance. Too
thin a bead can result in leakage while too much can
result in spill-over which can break off and obstruct
fluid feed lines. A continuous bead of the proper
width is essential to obtain a leak-free gasket.
There are numerous types of form-in-place gasket
materials that are used in the engine area. Mopart
Engine RTV GEN II, MopartATF-RTV, and Mopart
Gasket Maker gasket materials, each have different
properties and can not be used in place of the other.
MOPARtENGINE RTV GEN II
MopartEngine RTV GEN II is used to seal com-
ponents exposed to engine oil. This material is a spe-
cially designed black silicone rubber RTV that
retains adhesion and sealing properties when
exposed to engine oil. Moisture in the air causes the
material to cure. This material is available in three
ounce tubes and has a shelf life of one year. After one
year this material will not properly cure. Always
inspect the package for the expiration date before
use.
MOPARtATF RTV
MopartATF RTV is a specifically designed black
silicone rubber RTV that retains adhesion and seal-
ing properties to seal components exposed to auto-
matic transmission fluid, engine coolants, and
moisture. This material is available in three ounce
tubes and has a shelf life of one year. After one year
this material will not properly cure. Always inspect
the package for the expiration date before use.
MOPARtGASKET MAKER
MopartGasket Maker is an anaerobic type gasket
material. The material cures in the absence of airwhen squeezed between two metallic surfaces. It will
not cure if left in the uncovered tube. The anaerobic
material is for use between two machined surfaces.
Do not use on flexible metal flanges.
MOPARtGASKET SEALANT
MopartGasket Sealant is a slow drying, perma-
nently soft sealer. This material is recommended for
sealing threaded fittings and gaskets against leakage
of oil and coolant. Can be used on threaded and
machined parts under all temperatures. This mate-
rial is used on engines with multi-layer steel (MLS)
cylinder head gaskets. This material also will pre-
vent corrosion. MopartGasket Sealant is available in
a 13 oz. aerosol can or 4oz./16 oz. can w/applicator.
FORM-IN-PLACE GASKET AND SEALER
APPLICATION
Assembling parts using a form-in-place gasket
requires care but it's easier then using precut gas-
kets.
MopartGasket Maker material should be applied
sparingly 1 mm (0.040 in.) diameter or less of sealant
to one gasket surface. Be certain the material sur-
rounds each mounting hole. Excess material can eas-
ily be wiped off. Components should be torqued in
place within 15 minutes. The use of a locating dowel
is recommended during assembly to prevent smear-
ing material off the location.
MopartEngine RTV GEN II or ATF RTV gasket
material should be applied in a continuous bead
approximately 3 mm (0.120 in.) in diameter. All
mounting holes must be circled. For corner sealing, a
3.17 or 6.35 mm (1/8 or 1/4 in.) drop is placed in the
center of the gasket contact area. Uncured sealant
may be removed with a shop towel. Components
should be torqued in place while the sealant is still
wet to the touch (within 10 minutes). The usage of a
locating dowel is recommended during assembly to
prevent smearing material off the location.
MopartGasket Sealant in an aerosol can should be
applied using a thin, even coat sprayed completely
over both surfaces to be joined, and both sides of a
gasket. Then proceed with assembly. Material in a
can w/applicator can be brushed on evenly over the
sealing surfaces. Material in an aerosol can should be
used on engines with multi-layer steel gaskets.
STANDARD PROCEDURE - ENGINE GASKET
SURFACE PREPARATION
To ensure engine gasket sealing, proper surface
preparation must be performed, especially with the
use of aluminum engine components and multi-layer
steel cylinder head gaskets.
Neveruse the following to clean gasket surfaces:
²Metal scraper
9 - 70 ENGINE - 4.7LWJ
ENGINE - 4.7L (Continued)

²Camshaft Position (CMP) Sensor
²Coil Over Plugs
(10) Install generator (Refer to 8 - ELECTRICAL/
CHARGING/GENERATOR - INSTALLATION).
(11) Install radiator (Refer to 7 - COOLING/EN-
GINE/RADIATOR - INSTALLATION).
(12) Install A/C condenser (Refer to 24 - HEATING
& AIR CONDITIONING/PLUMBING/A/C CON-
DENSER - INSTALLATION).
(13) Connect radiator lower hose at the thermostat
housing.
(14) Connect the transmission oil cooler lines to
the radiator.
(15) Install A/C compressor. (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING/A/C COM-
PRESSOR - INSTALLATION).
(16) Install accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION) and radiator fan (Refer to 7 -
COOLING/ENGINE/RADIATOR FAN - INSTALLA-
TION).
(17) Install breathers, then connect tube to both
crankcase breathers (Fig. 5).
(18) Connect throttle and speed control cables.
(19) Install throttle body resonator assembly and
inlet hose.
(20) Raise vehicle.
(21) Connect two ground straps on the lower left
hand side of the engine and one ground strap on the
lower right side.
(22) Install torque converter bolts.
(23) Connect crankshaft position sensor (Fig. 4).
(24) Install starter.
(25) Install rubber splash shield.
CAUTION: The structural cover requires a specific
torque sequence. Failure to follow this sequence
may cause severe damage to the cover.
(26) Install structural cover (Refer to 9 - ENGINE/
ENGINE BLOCK/STRUCTURAL COVER - INSTAL-
LATION).
(27) Install exhaust crossover pipe.
(28) Install engine block heater power cable, If
equipped.
(29) Lower vehicle.
(30) Check and fill engine oil (Refer to LUBRICA-
TION & MAINTENANCE/FLUID TYPES - SPECIFI-
CATIONS).
(31) Recharge the A/C system (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING - STAN-
DARD PROCEDURE).
(32) Refill the engine cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE).
(33) Connect the battery negative cable.
(34) Start engine and check for leaks.SPECIFICATIONS
4.7L ENGINE
DESCRIPTION SPECIFICATION
GENERAL SPECIFICATIONS
Engine Type 90É SOHC V-8 16-Valve
Displacement 4.7 Liters / 4701cc
(287 Cubic Inches)
Bore 93.0 mm (3.66 in.)
Stroke 86.5 mm (3.40 in.)
Compression Ratio 9.0:1
Horsepower 235 BHP @ 4800 RPM
Torque 295 LB-FT @ 3200 RPM
Lead Cylinder #1 Left Bank
Firing Order 1-8-4-3-6-5-7-2
CYLINDER BLOCK
Cylinder Block Cast Iron
Bore Diameter 93.010   .0075 mm
(3.6619   0.0003 in.)
Out of Round (MAX) 0.076 mm (0.003 in.)
Taper (MAX) 0.051 mm (0.002 in.)
PISTONS
Material Aluminum Alloy
Diameter 92.975 mm (3.6605 in.)
Weight 367.5 grams (12.96 oz)
Ring Groove Diameter
No. 1 83.73 - 83.97 mm
(3.296 - 3.269 in.)
No. 2 82.833 - 83.033 mm
(3.261 - 3.310 in.)
No. 3 83.88 - 84.08 mm
(3.302 - 3.310 in.)
PISTON PINS
Type Pressed Fit
Clearance In Piston 0.010 - 0.019 mm
(0.0004 - 0.0008 in.)
Diameter 24.013 - 24.016 mm
(0.9454 - 0.9456 in.)
9 - 74 ENGINE - 4.7LWJ
ENGINE - 4.7L (Continued)