2002 JEEP GRAND CHEROKEE adjust steering

STANDARD PROCEDURE - MASTER CYLINDER
BLEEDING PROCEDURE
A new master cylinder should be bled before instal-
lation on the vehicle. Required bleeding tools include
bleed tubes and a wood dowel to stroke the pistons.
Bleed tubes can be fabricated from brake line.
(1) Mount master cylinder in vise with brass jaws.
(2) Attach bleed tubes to cylinder outlet ports.
Then position each tube end into the bottom of the
reservoir (Fig. 50).
(3) Fill reservoir with fresh brake fluid.
(4) Press cylinder pistons inward with wood dowel.
Then release pistons and allow them to return under
spring pressure. Continue bleeding operations until
air bubbles are no longer visible in fluid.
REMOVAL
(1) Remove the wire connector from the brake fluid
level sensor.
(2) Remove brake lines from master cylinder.
(3) Remove nuts that attach master cylinder to
booster studs (Fig. 51).
(4) Remove master cylinder from booster.
INSTALLATION
NOTE: Bleed new master cylinder on bench before
installation, refer to Service Procedures.
(1) Have an assistant depress the brake pedal
while guiding the master cylinder on the booster rod
and mounting studs.
CAUTION: Do not depress brake pedal too hard and
ensure the booster rod is in the master cylinder pis-
ton or booster/master cylinder damage will occur.(2) Install master cylinder mounting nuts and
tighten nuts to 25 N´m (18 lb. lbs.).
NOTE: Use original or factory replacement nuts only.
(3) Install brake lines and tighten to 16 N´m (144
in. lbs.).
(4) Install fluid level sensor connector.
(5) Fill and bleed brake system.
PEDAL
DESCRIPTION
DESCRIPTION - STANDARD PEDAL
A suspended-type brake pedal is used, the pedal
pivots on a shaft mounted in the pedal support
bracket. The bracket is attached to the dash panel.
The brake pedal assembly and pedal pad are the
only serviceable component.
DESCRIPTION - ADJUSTABLE PEDALS
The Adjustable Pedals System (APS) is designed to
enable the fore and aft repositioning of the brake and
accelerator pedals. This results in improved ergonom-
ics in relation to the steering wheel for taller and
shorter drivers. Being able to adjust the pedal posi-
Fig. 50 Master Cylinder Bleeding
1 - BLEEDING TUBES
2 - RESERVOIR
Fig. 51 Master Cylinder Mounting
1 - MOUNTING NUT
2 - SENSOR CONNECTOR
3 - MOUNTING NUT
4 - BRAKE LINES
WJBRAKES - BASE 5 - 25
MASTER CYLINDER (Continued)

tions also allows the driver to set steering wheel tilt
and seat position to the most comfortable position.
The position of the brake and accelerator pedals can
be adjusted without compromising safety or comfort
in actuating the pedals. Repositioning the pedals
does not change the effort required for actuation.
Change of pedal position is accomplished by means
of a motor driven screw. Operating the adjustable
pedal switch activates the pedal drive motor. The
pedal drive motor turns a screw that changes the
position of the brake and accelerator pedals. The
pedal can be moved rearward (closer to the driver) or
forward (away from driver). The brake pedal is
moved on its drive screw to a position where the
driver feels most comfortable (Fig. 52).
The accelerator pedal is moved at the same time
and the same distance as the brake pedal. The accel-
erator pedal adjustment screw is turned by a flexible
shaft slaved off the brake adjustment screw.
Neither the pedal drive motor nor drive mecha-
nism are subject to the mechanical stress of brake or
accelerator application.
²SYSTEM FEATURES:
²Range of Adjustment: The pedals may be
adjusted up to 3 in. (75 mm)
²Pedal Adjustment Speed: 0.5 in./sec (12.5
mm/sec)
²Pedal Adjustment Inhibitors: Pedal adjust-
ment is inhibited when the vehicle is in reverse or
when cruise control is activated.
²Memory: An optional memory feature is avail-
able. This allows storing of one or two preferred
pedal positions in the Adjustable Pedal Module
(APM). A preferred position can be stored and
recalled using the door-mounted switches. A stored
pedal position can be recalled (but not stored)
using the Remote Keyless Entry (RKE).
²
Adjustable Pedal Feedback Message: The Elec-
tronic Vehicle Information Center (EVIC) will display
a message when the APS is disabled. ie:9Adjustable
Pedal Disabled - Cruise Control Engaged9or9Adjust-
able Pedal Disabled - Vehicle in Reverse9.
²Damage Prevention: Foot pressure or debris
can stall pedal adjustment. In order to avoid dam-
age to system components during pedal adjust-
ment, the APM will monitor pedal position sensor
voltage. If the APM does not detect expected volt-
age change within 1.5 seconds, it will cut power to
the adjustable pedal motor.
OPERATION
The brake pedal is attached to the booster push
rod. When the pedal is depressed, the primary
booster push rod is depressed which moves the
booster secondary rod. The booster secondary rod
depresses the master cylinder piston.
REMOVAL
REMOVAL - NON-ADJUSTABLE PEDAL
(1) Remove retainer clip that holds booster to
pedal pin (Fig. 53).
Fig. 52 ADJUSTABLE PEDALS ASSEMBLY
1 - HARNESS
2 - ADJUSTABLE PEDAL BRACKET
3 - CABLE
4 - ACCELERATOR PEDAL
5 - BRAKE PEDAL
6 - ADJUSTABLE PEDAL MOTOR
7 - BRAKE LIGHT SWITCH
8 - ADJUSTABLE PEDALS MODULE
Fig. 53 Push Rod Retainer Clip
1 - RETAINER CLIP
2 - PUSH ROD
3 - PEDAL PIN
5 - 26 BRAKES - BASEWJ
PEDAL (Continued)

(2) Remove nut from pedal shaft.
(3) Slide pedal shaft out and remove brake pedal.
(4) Remove pedal bushings (Fig. 54) if they are to
be replaced.
REMOVAL - ADJUSTABLE PEDALS
NOTE: If possible put the pedals in the full forward
position.
(1) Disconnect the negative battery cable.
(2) Remove the cluster bezel (Refer to 23 - BODY/
INSTRUMENT PANEL/CLUSTER BEZEL - REMOV-
AL).
(3) Remove the steering column opening cover
(Refer to 23 - BODY/INSTRUMENT PANEL/STEER-
ING COLUMN OPENING COVER - REMOVAL).
(4) Disconnect the module electrical connector.
(5) Remove the brake light switch.
(6) Disconnect the booster rod clip (Fig. 53).
(7) Disconnect the accelerator cable from the
pedal.
(8) Lock the steering wheel into place.
(9) Remove the lower steering shaft pinch bolt
(Fig. 56).
(10) Separate the lower shaft coupler and push for-
ward (Fig. 56).
(11) Remove the two pedal bracket upper nuts
(Fig. 55).
(12) Remove the brake booster nuts (Fig. 56).
(13) Remove the accelerator pedal nuts (Fig. 57).(14) Remove the ICU mounting bracket nuts and
bolts and move the ICU and booster forward this will
allow enough clearance to remove the adjustable
pedal bracket from over the booster push rod.
(15) Remove the pedal from the vehicle (Fig. 56).
(16) Transfer the module if needed.
Fig. 54 Pedal Bushings
1 - BUSHING
2 - BUSHING
3 - SHAFT NUT
4 - PEDAL SHAFT
Fig. 55 UPPER MOUNTING NUTS
1 - UPPER MOUNTING STUDS
2 - ACCELERATOR MOUNTING STUDS
3 - UPPER MOUNTING NUT
4 - MOTOR
5 - ADJUSTABLE PEDAL BRACKET
Fig. 56 ADJUSTABLE PEDAL BRACKET
1 - BRAKE LIGHT SWITCH
2 - STEERING COLUMN
3 - ACCELERATOR PEDAL
4 - ADJUSTABLE PEDALS MOUNTING BRACKET
5 - BRAKE PEDAL
6 - MOTOR MOUNTING BRACKET
7 - BRAKE BOOSTER MOUNTING NUTS
(4)
WJBRAKES - BASE 5 - 27
PEDAL (Continued)

INSTALLATION
INSTALLATION - NON-ADJUSTABLE PEDAL
(1) Lubricate bushings, pedal shaft and pedal pin
with Mopar multi-mileage grease.
(2) Install bushings into pedal.
(3) Position pedal in bracket and install pedal
shaft in support and through pedal.
(4) Install new nut on pedal shaft and tighten to
27 N´m (20 ft. lbs.).
NOTE: Pedal shaft nut should not be reused.
(5) Install booster push rod on pedal pin and
install retainer clip on pedal pin.
(6) Check and adjust stop lamp switch if necessary.
INSTALLATION - ADJUSTABLE PEDALS
(1) Install the pedal to the vehicle (Fig. 56).
(2) Reposition the ICU and booster, Install the
ICU mounting bracket nuts and bolts.
28 N
(3) Install the brake booster nuts. Tighten to 28
N´m ( 21 ft. lbs.). (Fig. 56).
(4) Install the pedal bracket upper nuts. Tighten
to 12 N´m ( 9 ft. lbs.). (Fig. 56).
(5) Install the accelerator pedal nuts. Tighten to
28 N´m ( 21 ft. lbs.). (Fig. 57).
(6) Install the lower steering shaft coupler over the
shaft (Fig. 56).
(7) Install the lower steering shaft pinch bolt (Fig.
56).
(8) Unlock the steering wheel.
(9) Reconnect the accelerator cable to the pedal
(Fig. 56).(10) Reconnect the booster rod clip (Fig. 56).
(11) Install the brake light switch.
(12) Reconnect the module electrical connector.
(13) Install the steering column opening cover
(Refer to 23 - BODY/INSTRUMENT PANEL/STEER-
ING COLUMN OPENING COVER - INSTALLA-
TION).
(14) Install the cluster bezel (Refer to 23 - BODY/
INSTRUMENT PANEL/CLUSTER BEZEL -
INSTALLATION).
(15) Reconnect the negative battery cable.
PEDAL MOTOR
REMOVAL
(1) Disconnect the negative battery cable.
(2) Remove the cluster bezel (Refer to 23 - BODY/
INSTRUMENT PANEL/CLUSTER BEZEL - REMOV-
AL).
(3) Remove the steering column opening cover
(Refer to 23 - BODY/INSTRUMENT PANEL/STEER-
ING COLUMN OPENING COVER - REMOVAL).
(4) Remove the two mounting screws (Fig. 58).
(5) Disconnect the electrical connector (Fig. 58).
(6) Remove the adjustable pedal motor (Fig. 58).
INSTALLATION
(1) Install the adjustable pedal motor (Fig. 58).
(2) Reconnect the electrical connector (Fig. 58).
(3) Install the two mounting screws (Fig. 58).
(4) Install the steering column opening cover
(Refer to 23 - BODY/INSTRUMENT PANEL/STEER-
ING COLUMN OPENING COVER - INSTALLA-
TION).
Fig. 57 ACCELERATOR MOUNTING BRACKET
1 - ACCELERATOR MOUNTING NUTS
2 - ADJUSTABLE PEDALS BRACKET
3 - ACCELERATOR PEDAL
Fig. 58 ADJUSTABLE PEDALS MOTOR
1 - ELECTRICAL CONNECTOR
2 - PEDALS MOTOR
3 - MOUNTING SCREWS HOLES
5 - 28 BRAKES - BASEWJ
PEDAL (Continued)

CONDITION POSSIBLE CAUSES CORRECTION
BELT BROKEN (NOTE: IDENTIFY
AND CORRECT PROBLEM
BEFORE NEW BELT IS
INSTALLED)1. Excessive tension. 1. Replace belt and automatic belt
tensioner.
2. Incorrect belt. 2. Replace belt.
3. Tensile member damaged during
belt installation.3. Replace belt.
4. Severe misalignment. 4. Check and replace.
5. Bracket, pulley, or bearing failure. 5. Replace defective component
and belt.
NOISE (OBJECTIONABLE
SQUEAL, SQUEAK, OR RUMBLE
IS HEARD OR FELT WHILE
DRIVE BELT IS IN OPERATION)1. Belt slippage. 1. Replace belt or automatic belt
tensioner.
2. Bearing noise. 2. Locate and repair.
3. Belt misalignment. 3. Replace belt.
4. Belt-to-pulley mismatch. 4. Install correct belt.
REMOVALÐ4.0L ENGINE
NOTE: The belt routing schematics are published
from the latest information available at the time of
publication. If anything differs between these sche-
matics and the Belt Routing Label, use the sche-
matics on Belt Routing Label. This label is located
in the engine compartment.
CAUTION: DO NOT LET TENSIONER ARM SNAP
BACK TO THE FREEARM POSITION, SEVERE DAM-
AGE MAY OCCUR TO THE TENSIONER.
Belt tension is not adjustable. Belt adjustment is
maintained by an automatic ( spring load ) belt ten-
sioner.
(1) Disconnect negative battery cable from battery.
(2) Rotate belt tensioner until it contacts its stop.
Remove belt, then slowly rotate the tensioner into
the freearm position. (Fig. 4).
INSTALLATIONÐ4.0L ENGINE
NOTE: The belt routing schematics are published
from the latest information available at the time of
publication. If anything differs between these sche-
matics and the Belt Routing Label, use the sche-
matics on Belt Routing Label. This label is located
in the engine compartment.
Belt tension is not adjustable. Belt adjustment is
maintained by an automatic ( spring load ) belt ten-
sioner.
(1) Check condition of all pulleys.CAUTION: When installing the serpentine accessory
drive belt, the belt MUST be routed correctly. If not,
the engine may overheat due to the water pump
rotating in the wrong direction (Fig. 4).
Fig. 4 Belt RoutingÐ4.0L
1 - GENERATOR
2 - IDLER
3 - POWER STEERING
4 - A/C
5 - CRANKSHAFT
6 - WATER PUMP
7 - TENSIONER
8 - ACCESSORY DRIVE BELT
WJACCESSORY DRIVE 7 - 19
DRIVE BELTS - 4.0L (Continued)

CONDITION POSSIBLE CAUSES CORRECTION
BELT BROKEN (NOTE: IDENTIFY
AND CORRECT PROBLEM
BEFORE NEW BELT IS
INSTALLED)1. Excessive tension. 1. Replace belt and automatic belt
tensioner.
2. Incorrect belt. 2. Replace belt.
3. Tensile member damaged during
belt installation.3. Replace belt.
4. Severe misalignment. 4. Check and replace.
5. Bracket, pulley, or bearing failure. 5. Replace defective component
and belt.
NOISE (OBJECTIONABLE
SQUEAL, SQUEAK, OR RUMBLE
IS HEARD OR FELT WHILE
DRIVE BELT IS IN OPERATION)1. Belt slippage. 1. Replace belt or automatic belt
tensioner.
2. Bearing noise. 2. Locate and repair.
3. Belt misalignment. 3. Replace belt.
4. Belt-to-pulley mismatch. 4. Install correct belt.
REMOVAL - 4.7L ENGINE
NOTE: The belt routing schematics are published
from the latest information available at the time of
publication. If anything differs between these sche-
matics and the Belt Routing Label, use the sche-
matics on Belt Routing Label. This label is located
in the engine compartment.
CAUTION: DO NOT LET TENSIONER ARM SNAP
BACK TO THE FREEARM POSITION, SEVERE DAM-
AGE MAY OCCUR TO THE TENSIONER.
Belt tension is not adjustable. Belt adjustment is
maintained by an automatic ( spring load ) belt ten-
sioner.
(1) Disconnect negative battery cable from battery.
(2) Rotate belt tensioner until it contacts its stop.
Remove belt, then slowly rotate the tensioner into
the freearm position. (Fig. 7).
Fig. 7 Belt Routing - 4.7L
1 - GENERATOR PULLEY
2 - ACCESSORY DRIVE BELT
3 - POWER STEERING PUMP PULLEY
4 - CRANKSHAFT PULLEY
5 - IDLER PULLEY
6 - TENSIONER
7 - A/C COMPRESSOR PULLEY
8 - WATER PUMP PULLEY
7 - 22 ACCESSORY DRIVEWJ
DRIVE BELTS - 4.7L (Continued)

OPERATION
The audio system components are designed to pro-
vide audio entertainment and information through
the reception, tuning and amplification of locally
broadcast radio signals in both the Amplitude Modu-
lating (AM) and Frequency Modulating (FM) com-
mercial frequency ranges. Electromagnetic radio
signals that are broadcast from a radio station
induce electrical modulations into the audio system
antenna mast. The antenna body and cable conduct
these weak signals from the antenna mast to the
radio. The radio then tunes and amplifies these weak
radio frequency signals into stronger electrical audio
signals that are required in order to operate the
audio system speakers. The speakers convert these
electrical signals into air movement, which repro-
duces the sounds being broadcast by the radio sta-
tion.
Some audio systems also offer the user the option
of selecting from and listening to prerecorded audio
cassette tapes, audio compact discs, or both. Regard-
less of the media type, the audio system components
provide the user with the ability to electronically
amplify and adjust the audio signals being repro-
duced by the speakers within the vehicle to suit the
preferences of the vehicle occupants.
The audio system components operate on battery
current received through a fuse in the Junction Block
(JB) on a fused ignition switch output (run-acc) cir-
cuit so that the system will only operate when the
ignition switch is in the On or Accessory positions.
On vehicles that are equipped with the optional
remote radio switches, the BCM receives hard wired
resistor multiplexed inputs from the remote radio
switches. The programming in the BCM allows it to
process those inputs and send the proper messages to
the radio receiver over the PCI data bus to control
the radio volume up or down, station seek up or
down, preset station advance, and mode advance
functions.On vehicles equipped with the optional memory
system, when the DDM receives a Driver 1 or Driver
2 memory recall input from the memory switch on
the driver side front door trim panel or a memory
recall message from the Remote Keyless Entry (RKE)
receiver in the PDM, the DDM sends a memory
recall message back to the radio receiver over the
PCI data bus to recall the radio station presets and
last station listened to information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of each of the available audio systems.
DIAGNOSIS AND TESTING - AUDIO
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
WJAUDIO 8A - 3
AUDIO (Continued)

The two remote radio switch units share a common
steering wheel wire harness with the vehicle speed
control switches. The steering wheel wire harness is
connected to the instrument panel wire harness
through the clockspring. (Refer to 8 - ELECTRICAL/
RESTRAINTS/CLOCKSPRING - DESCRIPTION) for
more information on this component.
For complete circuit diagrams, refer to the appro-
priate wiring information. The wiring information
includes wiring diagrams, proper wire and connector
repair procedures, details of wire harness routing
and retention, connector pin-out information and
location views for the various wire harness connec-
tors, splices and grounds.
OPERATION
The six switches in the two remote radio switch
units are normally open, resistor multiplexed
momentary switches that are hard wired to the Body
Control Module (BCM) through the clockspring. The
BCM sends a five volt reference signal to both switch
units on one circuit, and senses the status of all of
the switches by reading the voltage drop on a second
circuit.
When the BCM senses an input (voltage drop) from
any one of the remote radio switches, it sends the
proper switch status messages on the ProgrammableCommunication Interface (PCI) data bus network to
the radio receiver. The electronic circuitry within the
radio receiver is programmed to respond to these
remote radio switch status messages by adjusting the
radio settings as requested. For diagnosis of the
BCM or the PCI data bus, the use of a DRB scan tool
and the proper Diagnostic Procedures manual are
recommended.
For more information on the features and control
functions for each of the remote radio switches, see
the owner's manual in the vehicle glove box.
DIAGNOSIS AND TESTING - REMOTE
SWITCHES
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
For complete circuit diagrams, refer to the appro-
priate wiring information. The wiring information
includes wiring diagrams, proper wire and connector
repair procedures, details of wire harness routing
and retention, connector pin-out information and
location views for the various wire harness connec-
tors, splices and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable. Remove the remote radio switch(es) (Fig. 16)
from the steering wheel.
(2) Use an ohmmeter to check the switch resis-
tances as shown in the Remote Radio Switch Test
chart. If the remote radio switch resistances check
OK, go to Step 3. If not OK, replace the faulty
switch.
Fig. 15 Remote Radio Switches
1 - PRESET ADVANCE
2 - SEEK
3 - MODE ADVANCE
4 - VOLUME
8A - 20 AUDIOWJ
REMOTE SWITCHES (Continued)