2002 JEEP GRAND CHEROKEE INSTRUMENT PANEL TOP COVER

WARNING: ON VEHICLES EQUIPPED WITH THE
PREMIUM INSTRUMENT CLUSTER, THE CLUSTER
CIRCUITRY PROVIDES AN ALTERNATING CURRENT
TO SUPPLY POWER TO THE ELECTRO-LUMINES-
CENT ILLUMINATION LAMP THROUGH A PIGTAIL
WIRE AND CONNECTOR THAT IS ACCESSIBLE AT
THE BACK OF THE CLUSTER HOUSING. USE
PROPER PRECAUTIONS WHEN HANDLING THIS
UNIT DURING DIAGNOSIS OR SERVICE TO AVOID
ELECTRICAL SHOCK AND POSSIBLE PERSONAL
INJURY.
CLUSTER BULB
This procedure applies to each of the incandescent
cluster illumination lamp or indicator bulb and bulb
holder units. However, the illumination lamps and
the indicators use different bulb and bulb holder unit
sizes. They must never be interchanged.
CAUTION: Be certain that any bulb and bulb holder
unit removed from the cluster electronic circuit
board is reinstalled in the correct position. Always
use the correct bulb size and type for replacement.
An incorrect bulb size or type may overheat and
cause damage to the instrument cluster, the elec-
tronic circuit board and/or the gauges.
(1) Insert the bulb and bulb holder straight into
the correct bulb mounting hole in the cluster elec-
tronic circuit board (Fig. 4).
(2) With the bulb holder fully seated against the
cluster electronic circuit board, turn the bulb holder
clockwise about sixty degrees to lock it into place.
(3) Reinstall the instrument cluster onto the
instrument panel. (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - INSTALLATION).
(4) Reconnect the battery negative cable.
CLUSTER LENS, HOOD AND MASK
(1) Position the cluster lens, hood and mask unit
over the face of the instrument cluster (Fig. 5). Be
certain that the odometer/trip odometer switch but-
ton is inserted through the proper clearance holes in
the mask and the lens.
(2) Press firmly and evenly on the cluster lens,
hood and mask unit to install it onto the cluster
housing.
(3) Work around the perimeter of the cluster hous-
ing to be certain that each of the eight latches that
secure the cluster lens, hood and mask unit to the
cluster housing is fully engaged.
(4) Reinstall the instrument cluster into the
instrument panel. (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - INSTALLATION).
(5) Reconnect the battery negative cable.CLUSTER HOUSING REAR COVER
(1) Position the rear cover onto the back of the
cluster housing (Fig. 6).
(2) Press firmly and evenly on the rear cover until
each of the eight latches (four on top, four on the bot-
tom) that secure the upper and lower edges of the
rear cover to the top and bottom of the cluster hous-
ing are fully engaged.
(3) Install and tighten the seven screws that
secure the rear cover to the back of the cluster hous-
ing. Tighten the screws to 2 N´m (20 in. lbs.).
(4) On models with a premium cluster only, recon-
nect the electro-luminescent illumination lamp pig-
tail wire connector to the receptacle on the cluster
electronic circuit board and engage the pigtail wire
under the integral routing clip on the rear cover.
(5) Reinstall the instrument cluster onto the
instrument panel. (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - INSTALLATION).
(6) Reconnect the battery negative cable.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: ON VEHICLES EQUIPPED WITH THE
PREMIUM INSTRUMENT CLUSTER, THE CLUSTER
CIRCUITRY PROVIDES AN ALTERNATING CURRENT
TO SUPPLY POWER TO THE ELECTRO-LUMINES-
CENT ILLUMINATION LAMP THROUGH A PIGTAIL
WIRE AND CONNECTOR THAT IS ACCESSIBLE AT
THE BACK OF THE CLUSTER HOUSING. USE
PROPER PRECAUTIONS WHEN HANDLING THIS
UNIT DURING DIAGNOSIS OR SERVICE TO AVOID
ELECTRICAL SHOCK AND POSSIBLE PERSONAL
INJURY.
(1) Position the instrument cluster to the instru-
ment panel.
8J - 12 INSTRUMENT CLUSTERWJ
INSTRUMENT CLUSTER (Continued)

nector for the multi-function switch. There should be
continuity. If OK, go to Step 11. If not OK, repair the
open hazard switch sense circuit between the multi-
function switch and the combination flasher.
(11) Check for continuity between the turn switch
sense circuit of the instrument panel wire harness
connector for the multi-function switch and a good
ground. There should be no continuity. If OK, go to
Step 12. If not OK, repair the shorted left turn
switch sense circuit between the multi-function
switch and the combination flasher.
(12) Check for continuity between the left turn
switch sense circuit of the JB for the combination
flasher and the instrument panel wire harness con-
nector for the multi-function switch. There should be
continuity. If OK, go to Step 13. If not OK, repair the
open left turn switch sense circuit between the multi-
function switch and the combination flasher.
(13) Check for continuity between the right turn
switch sense circuit of the instrument panel wire
harness connector for the left multi-function switch
and a good ground. There should be no continuity. If
OK, go to Step 14. If not OK, repair the shorted right
turn switch sense circuit between the left multi-func-
tion switch and the combination flasher.
(14) Check for continuity between the right turn
switch sense circuit of the JB for the combination
flasher and the instrument panel wire harness con-
nector for the multi-function switch. There should be
continuity. If OK, test the left multi-function switch.
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
EXTERIOR/LEFT MULTI-FUNCTION SWITCH -
DIAGNOSIS AND TESTING). If not OK, repair the
open right turn switch sense circuit between the
multi-function switch and the combination flasher as
required.
SPECIFICATIONS
EXTERIOR LAMPS
CAUTION: Do not use bulbs other than the bulbs
listed in the Bulb Application Table. Damage to
lamp can result. Do not touch halogen bulbs with
fingers or other oily surfaces. Bulb life will be
reduced.
LAMP BULB TYPE
BACK-UP 3157
CENTER HIGH
MOUNTED STOP LAMP921
FOG LAMP 9005
FRONT SIDE MARKER 194/194NA
LAMP BULB TYPE
FRONT TURN SIGNAL 3157/3157NA
HIGH BEAM 9005XS
LOW BEAM 9006XS
LICENSE PLATE 168
TAIL/BRAKE 3157
REAR TURN SIGNAL 3157
UNDERHOOD LAMP 561
AUTO HEADLAMP SENSOR
DIAGNOSIS AND TESTING - AUTO HEADLAMP
SENSOR (AHL)
The auto headlamp sensor needs real sunlight to
properly register the light level. When auto head-
lamps are enabled indoors, the headlamps may be
turned on. The sensor is located in the center of the
defroster grille at the base of the windshield. There
are no faults set in the Body Control Module (BCM)
for a inoperative or missing AHL Sensor. Symptom of
a missing sensor or unconnected sensor would be
that the Headlamps and Parklamps turn on when
the vehicle is started and there is a high level of
ambient light present (ie. daytime). Auto headlamps
should not function in the presence of daylight.
REMOVAL
(1) Remove the instrument panel top cover. (Refer
to 23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL TOP COVER - REMOVAL) for service proce-
dures.
(2) Remove the screw attaching auto headlamp
sensor to instrument panel (Fig. 1).
(3) Disengage the harness connector from auto
headlamp sensor.
(4) Separate the auto headlamp sensor from
instrument panel.
INSTALLATION
(1) Position the auto headlamp sensor on instru-
ment panel.
(2) Engage the harness connector to auto head-
lamp sensor.
(3) Install the screw attaching auto headlamp sen-
sor to instrument panel.
(4) Install the instrument panel top cover. (Refer
to 23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL TOP COVER - INSTALLATION) for service
procedures.
8L - 4 LAMPS/LIGHTING - EXTERIORWJ
LAMPS/LIGHTING - EXTERIOR (Continued)

ACTIVE RESTRAINTS
The active restraints for this model include:
²Front Seat Belts- Both front seating positions
are equipped with three-point seat belt systems
employing a lower B-pillar mounted inertia latch-
type retractor, height-adjustable upper B-pillar
mounted turning loops, a fixed lower seat belt anchor
secured to the lower B-pillar, and a fixed end-release
seat belt buckle secured to the side of the floor panel
transmission tunnel. Both front seat belt buckles
include an integral Hall-effect seat belt switch that
detects whether its respective seat belt has been fas-
tened.
²Rear Seat Belts- Both outboard rear seating
positions are equipped with three-point seat belt sys-
tems. The outboard seating position belts employ a
lower C-pillar mounted inertia latch-type retractor,
height-adjustable upper C-pillar mounted turning
loops, and a fixed lower seat belt anchor secured to
the floor panel. The center rear seating position of
vehicles manufactured for sale in North America has
a lap belt that is anchored to the rear floor panel
with the right outboard seat belt buckle. Vehicles
manufactured for sale outside of North America are
equipped with a three-point seat belt in the rear seat
center seating position. This seat belt has an inertia
latch-type retractor that is integral to the rear seat
back panel, and the lower belt anchor is secured to
the rear floor panel with the right outboard seat belt
buckle. A cable from the seat back latch locks the
center belt retractor spool unless the seat back is
fully latched. All three rear seat belts have fixed end-
release seat belt buckles secured to the rear floor
panel, a single buckle unit on the right side and a
double buckle unit on the left side.
²Child Seat Tether Anchors- All vehicles are
equipped with three, fixed-position, child seat upper
tether anchors and two lower anchors. Two upper
anchors are integral to the back of the right rear seat
back panel, and one is integral to the left rear seat
back panel. The two lower anchors are integral to the
outboard rear seat back brackets.
PASSIVE RESTRAINTS
The passive restraints available for this model
include the following:
²Dual Front Airbags- Multistage driver and
front passenger airbags are available for this model.
This airbag system is a passive, inflatable, Supple-
mental Restraint System (SRS) and vehicles with
this equipment can be readily identified by the ªSRS
- AIRBAGº logo molded into the driver airbag trim
cover in the center of the steering wheel and also
into the passenger airbag door area of the instru-
ment panel top pad above the glove box (Fig. 2).
Vehicles with the airbag system can also be identifiedby the airbag indicator, which will illuminate in the
instrument cluster for about seven seconds as a bulb
test each time the ignition switch is turned to the On
position.
²Side Curtain Airbags- Optional side curtain
airbags are available for this model when it is also
equipped with dual front airbags. This airbag system
is a passive, inflatable, Supplemental Restraint Sys-
tem (SRS) and vehicles with this equipment can be
readily identified by a molded identification trim but-
ton with the ªSRS - AIRBAGº logo located on the
headliner above each B-pillar (Fig. 2).
The supplemental restraint system includes the
following major components, which are described in
further detail elsewhere in this service information:
²Airbag Control Module- The Airbag Control
Module (ACM) is also sometimes referred to as the
Occupant Restraint Controller (ORC). The ACM is
located on a mount on the floor panel transmission
tunnel near the park brake release mechanism,
under the center floor console.
²Airbag Indicator- The airbag indicator is inte-
gral to the ElectroMechanical Instrument Cluster
(EMIC), which is located on the instrument panel in
front of the driver.
²Clockspring- The clockspring is located near
the top of the steering column, directly beneath the
steering wheel.
²Driver Airbag- The driver airbag is located in
the center of the steering wheel, beneath the driver
airbag trim cover.
²Driver Knee Blocker- The driver knee blocker
is a structural unit secured to the back side of and
integral to the instrument panel steering column
opening cover.
²Front Impact Sensor- Two front impact sen-
sors are used on vehicles equipped with dual front
airbags, one left side and one right side. One sensor
is located on a bracket on the lower inboard side of
each vertical member of the radiator support.
Fig. 2 SRS Logo
WJRESTRAINTS 8O - 3
RESTRAINTS (Continued)

WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL RESTRAINTS
At no time should any source of electricity be per-
mitted near the inflator on the back of a non-de-
ployed airbag. When carrying a non-deployed airbag,
the trim cover or airbag cushion side of the unit
should be pointed away from the body to minimize
injury in the event of an accidental deployment. If
the airbag unit is placed on a bench or any other sur-
face, the trim cover or airbag cushion side of the unit
should be face up to minimize movement in the event
of an accidental deployment. In addition, the supple-
mental restraint system should be disarmed when-
ever any steering wheel, steering column, driver
airbag, passenger airbag, front impact sensor, side
impact sensor, side curtain airbag, or instrument
panel components require diagnosis or service. Fail-
ure to observe this warning could result in accidental
airbag deployment and possible personal injury.
All damaged, faulty or non-deployed airbags which
are replaced on vehicles are to be handled and dis-
posed of properly. If an airbag unit is faulty or dam-
aged and non-deployed, refer to the Hazardous
Substance Control System for proper disposal. Dis-
pose of all non-deployed and deployed airbags in a
manner consistent with state, provincial, local and
federal regulations.
SUPPLEMENTAL RESTRAINT STORAGE
Airbags must be stored in their original, special
container until they are used for service. Also, they
must be stored in a clean, dry environment; away
from sources of extreme heat, sparks, and high elec-
trical energy. Always place or store any airbag on a
surface with its trim cover or airbag cushion side fac-ing up, to minimize movement in case of an acciden-
tal deployment.
STANDARD PROCEDURE - SERVICE AFTER A
SUPPLEMENTAL RESTRAINT DEPLOYMENT
Any vehicle which is to be returned to use follow-
ing a supplemental restraint deployment, must have
the deployed restraints replaced. In addition, if the
driver airbag has been deployed, the clockspring
must be replaced. If the passenger airbag is
deployed, the instrument panel top pad must be
replaced. If a side curtain airbag has been deployed,
the complete airbag unit, the headliner, as well as
the upper A, B, C and D-pillar trim must be replaced.
These components are not intended for reuse and
will be damaged or weakened as a result of a supple-
mental restraint deployment, which may or may not
be obvious during a visual inspection.
The passenger airbag mounting points on the
instrument panel structural duct must be closely
inspected for damage, and the instrument panel
assembly replaced if structural duct damage is evi-
dent. On vehicles with an optional sunroof, the sun-
roof drain tubes and hoses must be closely inspected
following a side curtain airbag deployment. It is also
critical that the mounting surfaces and/or mounting
brackets for the front and side impact sensors be
closely inspected and restored to their original condi-
tions following any vehicle impact damage. Because
the ACM and each impact sensor are used by the
supplemental restraint system to monitor or confirm
the direction and severity of a vehicle impact,
improper orientation or insecure fastening of these
components may cause airbags not to deploy when
required, or to deploy when not required.
All other vehicle components should be closely
inspected following any supplemental restraint
deployment, but are to be replaced only as required
by the extent of the visible damage incurred.
AIRBAG SQUIB STATUS
Multistage airbags with multiple initiators (squibs)
must be checked to determine that all squibs were
used during the deployment event. The driver and
passenger airbags in this model are deployed by elec-
trical signals generated by the Airbag Control Mod-
ule (ACM) through the driver or passenger squib 1
and squib 2 circuits to the two initiators in the air-
bag inflators. Typically, both initiators are used and
all potentially hazardous chemicals are burned dur-
ing an airbag deployment event. However, it is possi-
ble for only one initiator to be used due to an airbag
system fault; therefore, it is always necessary to con-
firm that both initiators have been used in order to
avoid the improper handling or disposal of poten-
tially live pyrotechnic or hazardous materials. The
8O - 6 RESTRAINTSWJ
RESTRAINTS (Continued)

(4) Check to be certain that nobody is in the vehi-
cle, then reconnect the battery negative cable.
(5) Using the DRBIIIt, read and record the active
(current) Diagnostic Trouble Code (DTC) data.
(6) Next, use the DRBIIItto read and record any
stored (historical) DTC data.
(7) If any DTC is found in Step 5 or Step 6, refer
to the appropriate diagnostic information.
(8) Use the DRBIIItto erase the stored DTC data.
If any problems remain, the stored DTC data will not
erase. Refer to the appropriate diagnostic informa-
tion to diagnose any stored DTC that will not erase.
If the stored DTC information is successfully erased,
go to Step 9.
(9) Turn the ignition switch to the Off position for
about fifteen seconds, and then back to the On posi-
tion. Observe the airbag indicator in the instrument
cluster. It should light for six to eight seconds, and
then go out. This indicates that the supplemental
restraint system is functioning normally and that the
repairs are complete. If the airbag indicator fails to
light, or lights and stays on, there is still an active
supplemental restraint system fault or malfunction.
Refer to the appropriate diagnostic information to
diagnose the problem.
AIRBAG CONTROL MODULE
DESCRIPTION
The Airbag Control Module (ACM) is also some-
times referred to as the Occupant Restraint Control-
ler (ORC) (Fig. 6). The ACM is concealed underneath
the center floor console, where it is secured by four
screws to a stamped steel mounting bracket welded
onto the top of the floor panel transmission tunnel
just forward of the park brake mechanism in the pas-
senger compartment of the vehicle.
Concealed within a hollow in the center of the die
cast aluminum ACM housing is the electronic cir-
cuitry of the ACM which includes a microprocessor,
an electronic impact sensor, an electronic safing sen-
sor, and an energy storage capacitor. A stamped
metal cover plate is secured to the bottom of the
ACM housing with four screws to enclose and protect
the internal electronic circuitry and components. A
printed label on the top of the ACM housing provides
a visual verification of the proper orientation of the
unit, and should always be pointed toward the front
of the vehicle.
Two molded plastic electrical connector receptacles
exit the forward side of the ACM housing. These two
receptacles connect the ACM to the vehicle electrical
system through a dedicated take out and connector of
the instrument panel wire harness, and a dedicated
take out and connector of the airbag overlay wire
harness. For vehicles equipped with the optional side
curtain airbags, both ACM connector receptacles are
black in color and the ACM contains a second bi-di-
rectional safing sensor for the side airbags. For vehi-
cles not equipped with the optional side curtain
airbags, the ACM connector receptacles are both
gray.
The impact sensor and safing sensor internal to
the ACM are calibrated for the specific vehicle, and
are only serviced as a unit with the ACM. The ACM
cannot be repaired or adjusted and, if damaged or
faulty, it must be replaced.
OPERATION
The microprocessor in the Airbag Control Module
(ACM) contains the supplemental restraint system
logic circuits and controls all of the supplemental
restraint system components. The ACM uses
On-Board Diagnostics (OBD) and can communicate
with other electronic modules in the vehicle as well
as with the DRBIIItscan tool using the Programma-
ble Communications Interface (PCI) data bus net-
work. This method of communication is used for
control of the airbag indicator in the ElectroMechani-
cal Instrument Cluster (EMIC) and for supplemental
restraint system diagnosis and testing through the
16-way data link connector located on the driver side
lower edge of the instrument panel. (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/COMMUNICATION - OPERATION).
Fig. 6 Airbag Control Module
1 - AIRBAG CONTROL MODULE
2 - ORIENTATION ARROW
3 - LABEL
4 - MOUNTING HOLES (4)
5 - CONNECTOR RECEPTACLE (2)
WJRESTRAINTS 8O - 9
RESTRAINTS (Continued)

INSTALLATION
The following service procedure applies to vehicles
manufactured for sale in North America, which have
removable child seat tether anchor brackets that are
located on the inner liftgate opening header. Vehicles
manufactured for sale in Rest-Of-World (ROW) mar-
kets have child tether anchors that are integral to,
and are only serviced with the rear seat back panels.
(1) Position the child tether anchor bracket onto
the inner liftgate opening header (Fig. 12).
(2) Install and tighten the screw that secures the
child tether anchor bracket to the inner liftgate open-
ing header. Tighten the screw to 11.8 N´m (105 in.
lbs.).
(3) Reinstall the cover into the child tether anchor
bezel in the headliner near the liftgate opening
header.
CLOCKSPRING
DESCRIPTION
The clockspring assembly is secured with two
screws to the multi-function switch mounting hous-
ing near the top of the steering column behind the
steering wheel (Fig. 13). The clockspring consists of a
flat, round molded plastic case with a stubby tail
that hangs below the steering column and contains
two connector receptacles that face toward the
instrument panel (Fig. 14). Within the plastic hous-ing is a spool-like molded plastic rotor with a large
exposed hub. The upper surface of the rotor hub has
a large center hole, two large flats, an index hole,
two short pigtail wires with connectors, and two con-
nector receptacles that face toward the steering
wheel.
The lower surface of the rotor hub has three pins,
two round and one oblong. These pins index the
clockspring to the turn signal cancel cam unit in the
multi-function switch mounting housing. Within the
plastic case and wound around the rotor spool is a
long ribbon-like tape that consists of several thin cop-
per wire leads sandwiched between two thin plastic
membranes. The outer end of the tape terminates at
the connector receptacles that face the instrument
panel, while the inner end of the tape terminates at
the pigtail wires and connector receptacles on the
hub of the clockspring rotor that face the steering
wheel.
Service replacement clocksprings are shipped pre-
centered and with a molded plastic locking pin
installed. The locking pin secures the centered clock-
spring rotor to the clockspring case during shipment
and handling, but must be removed from the clock-
spring after it and the multi-function switch mount-
ing housing are installed on the steering column.
(Refer to 8 - ELECTRICAL/RESTRAINTS/CLOCK-
SPRING - STANDARD PROCEDURE - CLOCK-
SPRING CENTERING).
The clockspring cannot be repaired. If the clock-
spring is faulty, damaged, or if the driver airbag has
been deployed, the clockspring must be replaced.
Fig. 13 Clockspring (Upper View)
1 - MOUNTING EAR (2)
2 - LOCKING PIN
3 - UPPER CONNECTOR RECEPTACLE (2)
4 - LABEL
5 - OBLONG PIN
6 - ALIGNMENT ARROWS
7 - CASE
8 - PIGTAIL WIRE (2)
Fig. 14 Clockspring (Lower View)
1 - LOCKING PIN
2 - CASE
3 - OBLONG PIN
4 - ROUND PIN (2)
5 - LOWER CONNECTOR RECEPTACLE (2)
6 - ROTOR
8O - 14 RESTRAINTSWJ
CHILD TETHER ANCHOR (Continued)

(6) Remove the screw that secures the seat belt
turning loop to the height adjuster on the upper
B-pillar.
(7) Remove the seat belt turning loop from the
height adjuster.
(8) Remove the trim from the lower B-pillar. (Refer
to 23 - BODY/INTERIOR/B-PILLAR LOWER TRIM -
REMOVAL).
(9) Pull the front seat belt turning loop and lower
anchor through the access hole in the lower B-pillar
trim.
(10) Remove the plastic push-in fastener that
secures the retractor to the lower B-pillar (Fig. 29).
(11) Disengage the retractor locator tab from the
slot in the B-pillar.
(12) Remove the front seat belt and retractor from
the B-pillar as a unit.
INSTALLATION
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED ORFAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Be certain that the retractor shield is properly
installed in the lower B-pillar and in good condition
before reinstalling the retractor (Fig. 29).
(2) Position the front seat belt and retractor to the
B-pillar as a unit. Be certain to engage the retractor
locator tab in the slot in the lower B-pillar.
(3)
Using hand pressure, install the plastic push-in
fastener that secures the retractor to the lower B-pillar.
(4) Push the seat belt lower anchor and turning
loop through the access hole in the lower B-pillar
trim (Fig. 27).
(5) Reinstall the trim onto the lower B-pillar.
(Refer to 23 - BODY/INTERIOR/B-PILLAR LOWER
TRIM - INSTALLATION).
(6) Position the seat belt turning loop onto the
height adjuster on the upper B-pillar.
(7) Install and tighten the screw that secures the
seat belt turning loop to the height adjuster. Tighten
the screw to 37 N´m (27 ft. lbs.).
(8) Using hand pressure, press the top of the turn-
ing loop trim cover to snap it onto the height
adjuster and cover the screw that secures the front
seat belt turning loop to the adjuster on the upper
B-pillar (Fig. 28).
(9) Position the front seat belt lower anchor to the
lower B-pillar.
(10) Install and tighten the screw that secures the
seat belt lower anchor to the B-pillar. Tighten the
screw to 37 N´m (27 ft. lbs.).
(11) Pull down the cover over the front seat belt
lower anchor far enough to conceal the screw.
(12) Reconnect the battery negative cable.
FRONT SEAT BELT BUCKLE
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, DRIVER AIRBAG, PASSENGER
AIRBAG, FRONT IMPACT SENSOR, SIDE IMPACT SEN-
SOR, SIDE CURTAIN AIRBAG, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE. DIS-
CONNECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE SUP-
PLEMENTAL RESTRAINT SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
Fig. 29 Front Retractor
1 - SHIELD
2 - RETRACTOR
3 - PLASTIC FASTENER
4 - SLOT
5 - LOCATOR TAB
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FRONT SEAT BELT & RETRACTOR (Continued)

PASSENGER AIRBAG
DESCRIPTION
The rearward facing surface of the instrument
panel top pad above the glove box is the most visible
part of the passenger airbag (Fig. 31). The passenger
airbag is located above the glove box opening in front
of the front seat passenger seating position within
the instrument panel. The stamped steel passenger
airbag door is secured on the back of the instrument
panel top pad armature between the two passenger
side panel outlets. A stamped metal reinforcement is
secured to the instrument panel top pad armature
near the upper edge of the passenger airbag door
opening, and helps to define a predetermined hinge
line beneath the decorative cover of the top pad. The
instrument panel passenger side bezel is secured to
the airbag door from behind with four screws.
Located behind the passenger airbag door within
the instrument panel is the passenger airbag unit.
The passenger airbag unit used in this model is a
multistage, Next Generation-type that complies with
revised federal airbag standards to deploy with less
force than those used in some prior models. The pas-
senger airbag unit consists of an extruded aluminum
housing, a molded plastic inner airbag cushion dust
cover, the airbag cushion, and the airbag inflator.
The airbag housing contains the airbag inflator,
while the inner dust cover contains the folded airbag
cushion. The dust cover completely encloses the air-
bag cushion and is permanently retained to the hous-
ing. The passenger airbag unit is secured with four
screws to the instrument panel structural duct. Con-cealed beneath the instrument panel top pad are the
passenger airbag door, the folded airbag cushion, the
airbag retainer or housing, and the airbag inflator.
The airbag cushion is constructed of a coated nylon
fabric. The airbag inflator is a dual-initiator, hybrid-
type unit that is secured to and sealed within the air-
bag housing. A short four-wire pigtail harness with a
keyed, yellow connector insulator connects the two
inflator initiators to the vehicle electrical system
through a dedicated take out and connector of the
instrument panel wire harness.
The passenger airbag cannot be repaired, and must
be replaced if deployed, faulty, or in any way dam-
aged. The passenger airbag cannot be repaired, and
must be replaced if faulty or in any way damaged.
The passenger airbag door is serviced only as a unit
with the instrument panel top pad. Following a pas-
senger airbag deployment, the passenger airbag and
the instrument panel top pad must be replaced. If
inspection reveals that the passenger airbag mount-
ing points on the instrument panel structural duct
have been cracked or damaged, the instrument panel
structural duct assembly must also be replaced.
OPERATION
The multistage passenger airbag is deployed by
electrical signals generated by the Airbag Control
Module (ACM) through the passenger airbag squib 1
and squib 2 circuits to the two initiators in the air-
bag inflator. By using two initiators, the airbag can
be deployed at multiple levels of force. The force level
is controlled by the ACM to suit the monitored
impact conditions by providing one of four delay
intervals between the electrical signals provided to
the two initiators. The longer the delay between
these signals, the less forcefully the airbag will
deploy.
The hybrid-type inflator assembly includes a small
canister of highly compressed gas. When the ACM
sends the proper electrical signal to the airbag infla-
tor, the initiator generates enough heat to ignite
chemical pellets within the inflator. Once ignited,
these chemical pellets burn rapidly and produce the
pressure necessary to rupture a containment disk in
the pressurized gas canister. The inflator and gas
canister are sealed to the airbag cushion so that all
of the released inert gas is directed into the airbag
cushion, causing the cushion to inflate. As the cush-
ion inflates, the passenger airbag door will bend back
the instrument panel top pad at the predetermined
hinge line, then fold back over the top of the instru-
ment panel and out of the way. Following an airbag
deployment, the airbag cushion quickly deflates by
venting the inert gas through vent holes within the
fabric used to construct the sides of the airbag cush-
ion.
Fig. 31 Passenger Airbag Door
1 - BEZEL
2-TOPPAD
3 - PASSENGER AIRBAG DOOR
4 - GLOVE BOX DOOR
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