Page 532 of 2100
4C±35 DRIVE SHAFT SYSTEM
Main Data and Specifications
General Specifications
Engine6VE1(3.5 L)
TransmissionA/T with TOD
ConstructionHollow steel tube with constant velocty joints.
Outside diameter40.0 mm (1.57 in)
Length597 mm (23.50 in)
Torque Specifications
401R200005
Page 533 of 2100

4C±36
DRIVE SHAFT SYSTEM
Rear Propeller Shaft
Rear Propeller Shaft and Associated Parts
401R200002
Legend
(1) Bolt, Nut and Washer (Transfer Side)(2) Rear Propeller Shaft
(3) Bolt, Nut and Washer (Rear Axle Side)
Removal
1. Raise the vehicle on a hoist.
NOTE: Apply alignment marks on the flange at the rear
propeller shaft both front and rear side.
2. Remove transfer side bolt, nut and washer (except
spline yoke type).
3. Remove rear axle side bolt, nut and washer.
4. Remove rear propeller shaft.
NOTE: Plug the hole of the transmission rear end to
prevent oil leakage (spline yoke type only).
Installation
NOTE: Never install the shaft assembly backwards.
Never insert bar between yoke lugs when tightening or re-
moving bolts.
Completely remove the dust or foreign matter from the
connecting surface of flange coupling on each end of the
propeller shaft.
1. Align the mark which is applied at removal.
2. Install rear propeller shaft and tighten the bolts to the
specified torque.
Torque: 63 N´m(46 lb ft)
Page 540 of 2100
4C±43 DRIVE SHAFT SYSTEM
Main Data and Specifications
General Specifications
2WD Model4WD Model
Engine6VD16VD1
TransmissionA/TA/T
Type (See illustration)12
Length
between two spiders center)1323.0mm
(52.09in)1030.0mm
(40.55in)
Universal joint typeCardan type
Torque Specifications
401R200007
Page 566 of 2100
4C±69 DRIVE SHAFT SYSTEM
Propeller Shaft
General Description
401RX002
Legend
(1) Front Propeller Shaft
(2) Rear Propeller Shaft;
Aluminum Tube with Spline Yoke Type(3) Rear Propeller Shaft;
Aluminum Tube with Flange Yoke Type
(4) Rear Propeller Shaft;
Steel Tube Type (for 4y4, 6VD1, A/T model)
Torque is transmitted from the transmission to the axle
through the propeller shaft and universal joint assembles.
All propeller shafts are the balanced tubular type. A
splined slip joint is provided in some drivelines.
Since the propeller shaft is balanced carefully,
welding or any other modification is not permitted.Alignment marks should be applied to each propeller
shaft before removal.
Park, turn the engine off and apply the parking brake
to secure the vehicle.
Carefully attach the propeller shaft to the vise, do not
overtighten the vise when securing the propeller
shaft, this may cause deformation.
Page 568 of 2100

4C±71 DRIVE SHAFT SYSTEM
Diagnosis of Propeller Shaft and
Universal Joint
ConditionPossible causeCorrection
Universal Joint Noise.Worn universal joint bearings.Replace.
Improper lubrication.Lubricate as directed.
Loose flange bolts.Tighten to specifications.
Ping, Snap, or Click in Drive Line
(Usually Heard on Initial Load after
the Transmission is in Forward or
Reverse Gear)
Loose bushing bolts on the rear
springs or upper and lower control
arms.Tighten the bolts to specified torque.
Reverse Gear)Loose or out-of-phase end yoke.Remove end yoke, turn 180 degrees
from its original position, lubricate the
splines and reinstall. Tighten the
bolts and pinion nut to specified
torque.
Knocking or Clanking Noise in the
Driveline when in High or Neutral
Gear at 16km/h(10mph)Worn or damaged universal jointReplace the universal joint.
SqueakLack of lubricant.Lubricate joints and splines. Also
check for worn or brinelled parts.
Shudder on Acceleration (Low
Speed)Loose or missing bolts at the flanges.Replace or tighten bolts to specified
torque.
Incorrectly set front joint angle.Install shim under the transmission
support mount to change the front
joint angle.
Worn universal joint.Replace.
VibrationIncorrect shaft runout.Replace.
Shaft out of balance.Adjust.
Transmission rear housing bushing,
transfer case housing bushing worn.Replace.
Yoke spline jammed.Replace.
Excessive Leak at the Front Spline
Yoke of Rear Propeller ShaftRough surface on splined yoke;
burred nicked or worn.Replace the seal. Minor burrs can be
Smoothed by careful use of crocus
cloth or fine stone honing. Replace
the yoke if badly burred.
Defective transmission rear oil seal.Replace the transmission rear oil
seal and replenish the transmission
oil.
Page 575 of 2100
4C±78
DRIVE SHAFT SYSTEM
1. Apply grease evenly to both the female and male
splines.
2. Apply a small amount of grease by finger to the outer
lips of the boot.
3. Slide the boot onto the yoke shaft being careful not to
damage the spline coating or boot.
4. Insert the yoke shaft spline into the sleeve being
careful to maintain proper phasing. The spider holes
should be in line and as per originally marked prior to
disassembly.5. Position boot onto sleeve and yoke shaft in final
position over boot grooves.
6. Attach boot clamps and secure using pliers.
7. Be sure clamp is properly seated and secure.
Main Data and Specifications
General Specifications
TransmissionM/TA/T
Length (between two spiders
center)367.2 mm (14.81 in)542.2 mm (21.35 in)
Torque Specifications
401RX001
Page 576 of 2100

4C±79 DRIVE SHAFT SYSTEM
Rear Propeller Shaft
Rear Propeller Shaft and Associated Parts
401RX003
Legend
(1) Bolt, Nut and Washer (Transfer Side)(2) Rear Propeller Shaft
(3) Bolt, Nut and Washer (Rear Axle Side)
Removal
1. Raise the vehicle on a hoist.
NOTE: Apply alignment marks on the flange at the rear
propeller shaft both front and rear side.
2. Remove transfer side bolt, nut and washer (except
spline yoke type).
3. Remove rear axle side bolt, nut and washer.
4. Remove rear propeller shaft.
NOTE: Plug the hole of the transmission rear end to
prevent oil leakage (spline yoke type only).
Installation
NOTE: Never install the shaft assembly backwards.
Never insert bar between yoke lugs when tightening or re-
moving bolts.
Completely remove the dust or foreign matter from the
connecting surface of flange coupling on each end of the
propeller shaft.
1. Align the mark which is applied at removal.
2. Install rear propeller shaft and tighten the bolts to the
specified torque.
Torque: 63 N´m(46 lb ft)
Page 583 of 2100
4C±86
DRIVE SHAFT SYSTEM
Main Data and Specifications
General Specifications
2WD Model4WD Model
EngineY22SE6VD16VD1
TransmissionM/TA/TM/TA/TM/TA/T
Type (See illustration)121223
Length
between two spiders
center)1314.4mm
(51.75in)1334.7mm
(52.55in)1298.4mm
(51.12in)1323.0mm
(52.09in)1191.2mm
(46.9in)1021.2mm
(40.21in)
Universal joint typeCardan type
Torque Specifications
401R100001