6- 26 DO-IT-YOURSELF MAINTENANCE
Drive belts should be checked periodi- cally for proper tension and adjusted if necessary. At the same time, beltsshould be examined for cracks, wear, fraying or other evidence of deteriora- tion and replaced if necessary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminateslack resulting from initial stretching after use. G200A01A-AAT CHECKING AND REPLACING FUSESReplacing a Fusible Link
G200A01L
Melted
Good
G190B01TB-GAT CHECKING DRIVE BELTS (Diesel)
A/C comp.
Auto tensioner Pulley
G190B01TB
AlternatorPower steering pump
At the scheduled maintenance inspec- tion, belts should be examined forcracks, wear, fraying or other evidence of deterioration and replaced if neces- sary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine. A fusible link will melt if the electricalcircuits from the battery are ever over-loaded, thus preventing damage to the entire wiring harness. (This could be caused by a short in the system draw-ing too much current.) If this ever happens, have a Hyundai dealer de- termine the cause, repair the systemand replace the fusible link. The fusible links are located in a fuse box for easy inspection.
1- 34 FEATURES OF YOUR HYUNDAI
B240C02L
WARNING:
o Do not install a child restraint system in the front passenger seat position. A child restraint system must
never be placed in the front seat.The infant or child could be se-verely injured by an airbag de-ployment in case of an accident.
o Extreme Hazard! Do not use a reward facing restraint on a seatprotected by an airbag in front ofit!
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o Modification to SRS components
or wiring, including the addition of any kind of badges to the pad covers or modifications to the body structure, can adverselyaffect SRS performance and leadto possible injury.
o For cleaning the airbag pad cov- ers, use only a soft, dry cloth or one which has been moistened with plain water. Solvents orcleaners could adversely affectthe airbag covers and properdeployment of the system.
o No objects should be placed over
or near the airbag modules onthe steering wheel, instrumentpanel, and the front passenger'spanel above the glove box, be-cause any such object could cause harm if the vehicle is in a crash severe enough to causethe airbags to inflate.
o If the airbags inflate, they must be replaced by an authorizedHyundai dealer. o Do not tamper with or disconnect
SRS wiring, or other componentsof the SRS system. Doing so could result in injury, due to accidental firing of the airbags or by render-ing the SRS inoperative.
o If components of the airbag sys- tem must be discarded, or if thevehicle must be scrapped, cer- tain safety precautions must be observed. Your Hyundai dealerknows these precautions and cangive you the necessary informa-tion. Failure to follow these pre- cautions and procedures could increase the risk of personal in-jury.
o If you sell your vehicle, be sure to
inform the new owner of theseimportant points and make cer- tain that this manual is trans- ferred to the new owner.
o If your car was flooded and has soaked carpeting or water onflooring, you shouldn't try to startengine; have the car towed to authorized Hyundai dealer.
FEATURES OF YOUR HYUNDAI 1- 51
SB290A02-F CIGAR LIGHTER For the cigar lighter to work, the key must be in the "ACC" or the "ON" position. To use the cigar lighter, push the lighterall the way into its socket. When theelement is heated, the lighter will popout into the "ready" position.Do not hold the cigar lighter at the depressed position which may result in damage to the vehicle wiring or anelectrical fire.
HTB097
B400A01TB-AAT DIGITAL CLOCK
HTB095
There is a digital clock control button built-in right side of the speedometer.Its functions are: o Reset : Push the button for more than
1 second.
o Min/Hour Adjustment: Turn to "H"
for 0.5 second to advance the hour indicated. Turn to "M" for 0.5 sec- ond to advance the minute indi- cated.
o Auto mode: Turn to the right or left
side for more than 1 second to ad-vance fastly. CAUTION:
Don't turn the switch excessively toprevent switch damage.
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B360A01Y-GAT REAR FOG LIGHT SWITCH
To turn on the rear fog lights, push the switch. They will come on when theheadlight switch is in the second posi-tion and the key is in the "ON" position. HTB096
3- 4 WHAT TO DO IN AN EMERGENCY
D030A01TB-EAT IF THE ENGINE OVERHEATS If the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P" (automatic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off. 3. If coolant is running out under the
car or steam is coming out fromunder the bonnet stop the engine.Do not open the bonnet until the coolant has stopped running or the steaming has stopped. If there is novisible loss of coolant and no steam, leave the engine running and check to be sure the engine cooling fan isoperating. If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,check to see that it is tight. If thedrive belt seems to be satisfactory, check for coolant leaking from the radiator, hoses or under the car. (Ifthe air conditioning had been in use, it is normal for cold water to be draining from it).
WARNING:
Whilst the engine is running, keephands and clothing away from mov-ing parts such as the fan and drive belts to prevent injury.
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7. Remove jump cables in the reverse order of installation (black cable first).
CAUTION:
If the jump cable is incorrectly in- stalled, damage to the vehicle elec-trical system may occur, in particu- lar the electronic components such as the Fuel Injection system com-puter and the Automatic transaxle computer. The battery must never be disconnected whilst the engineis running.
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!WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the enginestopped. The fuel jet produced by fuel leaks may cause serious in- jury, if it touch the body. Peopleusing pacemakers should not move than 30cm closer to the ECU or wiring harness within the engineroom while engine is running, since the high currents in the Common Rail system produce considerablemagnetic fields.
5. If the water pump drive belt is bro- ken or coolant is leaking out, stop the engine immediately and call thenearest Hyundai dealer for assis- tance.
VEHICLE MAINTENANCE REQUIREMENTS 5- 7
6ZF060A1-A
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
6ZF060M1-A
o Engine oil and filter
The engine oil and filter should be changed at the intervals specified inthe maintenance schedule. If the car is being driven in severe conditions, more frequent oil and filter changesare required. 6ZF060B1-A
o Drive belts
Inspect all drive belts for evidence of cuts, cracks, excessive wear or oilsaturation and replace if necessary. Drive belts should be checked peri- odically for proper tension and ad-justed as necessary. 6ZF060C1-A
o Fuel filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam- age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently.
After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections.
F060D01TB-EAT
o Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and
connections for leakage and damage. Replace any damaged or leaking parts immediately.
6ZF060E1-A o Timing belt Replace timimg belt and inspect all associated parts related for damageand deformation. Replace any dam- aged parts immediately.
!WARNING (Diesel only):
Never work on injection system with engine running or within 30 seconds after shutting off engine. High pressure pump, rail, injectorsand high pressure pipes are sub- jected to high pressure even after the engine has been switched off.The fuel jet produced by fuel leaks may cause serious injury, if it con- tacts with the body. People usingpacemakers should not move closer than 30cm to the ECU or wiring harness within the engine room with the engine running, since the high currents in the CommonRail system produce considerable magnetic fields.
DO-IT-YOURSELF MAINTENANCE 6- 17
With the engine idling and the footbrake applied, the transaxle selector shouldbe moved from the "P" or "N" position through to the "L" position and back to the "N" or "P" position.Open the bonnet and remove the transaxle dipstick, remembering that care must be exercised to prevent in-jury occurring through contact with hot or rotating parts of the engine.
C090A03FC
Fluid level should be within "HOT" range
HTB164 Wipe the dipstick, replace it fully and promptly remove it again. The fluid level should be between the upper and lower marks. Fluid need only be added if the level is at or below the lower markand must never be increased above the higher mark. If additional fluid is re- quired, this should be poured into thetransmission through the dipstick tube with the aid of a suitable funnel. WARNING:
The cooling fan is controlled by en-gine coolant temperature and may sometimes operate even when theengine is not running. Use extreme caution when working near the blades of the cooling fan so that youare not injured by a rotating fan blade. As the engine coolant tem- perature decreases, the fan will auto-matically shut off. This is a normal condition.
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!WARNING (Diesel only):
Never work on injection system with engine running or within 30 secondsafter shutting off engine. High pres- sure pump, rail, injectors and high pressure pipes are subject to highpressure even after the engine stopped. The fuel jet produced by fuel leaks may cause serious injury,if it touch the body. People using pacemakers should not move than 30cm closer to the ECU or wiringharness within the engine room while engine is running, since the high
DO-IT-YOURSELF MAINTENANCE 6- 21
SG150A1-E STEERING WHEEL FREEPLAY Steering wheel freeplay should be checked to ensure that the specified value is not exceeded.
HTB293-D
4. Replace the two filters.
CAUTION:
Be sure to install the pollen filter in the direction of the arrow sign. Un- less, it may cause noise or deteriora- tion.
5. Installation is the reverse order of disassembly.
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3. Remove the filter cover to push the upside of the filter cover.
HTB291-D
2. Remove the cable and the wiring from the filter cover.
HTB292-D HTB161
1.18 in. (30 mm)
6- 24 DO-IT-YOURSELF MAINTENANCE
SG200A1-E FUSIBLE LINKS The fusible link prevents damage to the wiring harness in the event of an elec-trical system malfunction. Failure of a fusiblelink is indicative of a serious overload condition having occurred andtherefore the electrical system should be checked by a Hyundai dealer before a replacement link is fitted.
WARNING:
Under no circumstances should a fusible link be replaced with any- thing other than a new link of thesame rating. The use of higher rated links or other means of connecting the circuit will create a potential firehazard.
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G200B01E-EAT INDIVIDUAL CIRCUIT FUSES The fuse box containing the individual circuit fuses will be found in the back-side of multi box located in the right side of driver. The multi box is removed by pulling lightly and then releasing the lid.A fuse rating grid will be found on the reverse side of the cover. In the event of fuse failure, the fuse should be re-placed with one of equivalent rating. A fuse removal tool is provided within the fuse box to facilitate replacement.In the event of a replacement fuse failing shortly after installation a mal- function within the circuit protected bythat fuse is indicated. The circuit should be checked by a Hyundai dealer at the first available opportunity. HTB180-D
HTB223
WARNING:
The use of replacement fuses having a higher rating than specified or other means of connecting the circuit willcreate a potential fire hazard.
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