Water Passage Installation
1.Clean and dry the water passage mating surfaces.
Apply liquid gasket P/N 08718-0009, evenly to the
cylinder block mating surface ofthewater passage
and to the inner threads of the bolt holes.
NOTE: Do not installthe parts if 5 minutes or more
have elapsed since applying liquid gasket. Instead,
reapply liquid gasket after removing old residue.
3. Installthe water passage (A)with a new O-ring (B).
10 x 1.25 mm44 N m {4.5 kgt m.33 lbf.ft}
4. After assembly, wait at least 30 minutes before
filling the engine with oil.
.t':.:
Water Outlet lnstallation
Installthe water outlet (A)with a new O-ring {B),
12 N m (1.2 kgt m,8,7lbf ft)
10-9
Fuel and Emissions
Fuel and Emissions Systems
SpecialTools
General Troubleshooting
Information
DTC Troubleshooting lndex ....
Symptom Troubleshooting
1ndex...............
System Descriptions ................
Howto Set Readiness Codes ..
PGM-FlSystem
Component Location Index ....
DTC Troubleshooting ..............
MIL Circuit Troubleshooting ...
DLC Circuit Troubleshooting ..
Injector Replacement ...............
A,/F Sensor Replacement .........
Secondary HO2S
Replacement
ECT Sensor Reolacement .......
CMP Sensor B {TDC Sensor)
Replacement
IAT Sensor Replacement .........
Knock Sensor Replacement ....
CKP Sensor Reolacement .......
VTEC/VTC
Comoonent Location Index ....
DTC Troubleshooting ..............
VTC Oil Control Solenoid
Valve Removal/Test .............
CMP Sensor A Replacement ...
VTEC Solenoid Valve
Removal/lnsoection .............
ldle Control System
Component Location Index
DTC Troubleshooting ..............
A,/C Signal Circuit
TroubleshootinS ...................
Alternator FR Signal Circu it
TroubleshootinS ...................
EPS Signal Circuit
TroubleshootinS ...................
Brake Pedal Position Switch Signal
Circuit Troubleshooting .............
ldle Speed Inspection
ECM ldle learn Procedure .......
Fuel Supply System
Component Location Index
Fuel Pump Circuit Troubleshooting
1't-2
I I-J
11-7
1 1-10
11-12
11-46
11-49
11-52
11-97
11-109
11-111
11-113
11-113
11-114
11-114
11-115
11-115
11-116
11-117
1 1-1 18
11-127
11-128
11-128
11-129
1I-130
I t- t55
11-134
1 1- 135
1 1-137
1 1-138
1 1-139
1 1-140
11-141
11-144
Fuel PressureTest ................... 11-145
Fuel Lines Inspection ............... 11-146
Fuel Line/Ouick-Connect
Fittings Precautions ............. 1 1-148
Fuel Line/Ou ick-Con nect
Fittings Removal .................. 1 1-149
Fuel Line/Ou ick-Con nect
Fittings lnstallation ............... 11-150
Fuel Pressure Regu lator
Replacement ......................... 11-152
Fuel Fifter Replacement ........... 11-152
Fuel Pump/Fuel Gauge Sending
UnitReDlacement ................. 11-153
Fuel Pulsation Damoer
Rep1acement ......................... 11-154
Fuel Tank Reolacement ........... 11-155
Fuel GaugeSending UnitTest ....... 11-156
Low Fuel lndicatorTest ................. 1 1-158
Intake Air System
Comoonent Location Index .... 11-159
Throttle BodyTest ................... 11-160
Intake Air Bypass Control
Thermal Valve Test .............. 11-161
Air Cleaner Reolacement ........ 11-162
Air Cleaner Element
Reolacement ......................... 11-162
Throttle Cable Adjustment ...... 11-163
Th rottle Cable
Removal/lnstallation ............ 1 1-164
Th rottle Body Removal/
Installation .. 11-165
Th rottle Body Disassembly/
Reassemblv .......................... 11-166
Catalytic Converter System
DTC Troubleshooting .............. 1 1-167
PCV System
DTC Troubleshooting .............. 1 1-168
PCV Valve InsDection
and Test ...... 1 1- 169
PCV Valve Reolacement .......... 11-169
EVAP System
Component Location Index .... 11-170
DTCTroubleshooting .............. 11-171
EVAP Two Way Valve Test ...... 11-186
Fuel Tank Vaoor Control
Valve Test ... 11-187
EVAP Canister Replacement ... 11-189
Fuel Tank Vaoor Control
Valve Reolacement .............. 1 1-189Fuel Pressu re Relieving ...........
Fuel and Emissions Systems
Rel. No.Tool NumberDescriptionotv(L)
@
o
@
@
@
o
@-t
@-2
O-3
@-4
@(iD
A973X-041-XXXXX
07JAZ-0010008
07sAz-001000A
07vAJ-0040100
07NAJ-P07010A
07xAA-001010A
07zAJ-S5AA200
07406-0020201
07406-0070300
OTMAJ-PY4O11A
07MAJ-PY40120
07406-004000A
07zAJ-S5A0100
Vacuum Pump/Gauge, 0 30 in.Hg
Vacuum/Pressure Gauge. 0 4 in.Hg
Backprobe Set
Fuel Pressure Gauge Adapter
Pressure Gauge Adapter
Fuel Sender Wrench
Hose, Oil Pressure
A,/T Pressure Hose
A,/T Low Pressure Gauge W/Panel
A,/T Pressure Hose ,2,210 mm
A,/T Pressure Hose Adapter
Fuel Pressure Gauge
Fuel Pressure Gauoe Set
1
1
2
1
1
1
SpecialTools
ffi
W
UtB
o
o
*.'l€)
(\,
I
/6\
l
)l
\-,/
\7
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a=:t=' (F
/'r';-:'-;--'
At-''
o
\-I-'-,---=---1,-'.
ut/t
) i-==.€
'jt' *==-.2'l
(i) -1,40-2, -3, @-4@
\h
\:
\d
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a
11-2
\-
DTC Troubleshooting Index
";These DTCs are indicated by a blinking malfunction indicator lamp (MlL)when the SCS service signal line isjumped with the Honda PGM Tester.
{cont'd)
11-7
DTC
{MlL indication*)
Temporary DTCDetection ltemNote
P0010 (56)Variable Valve Timing Control {VTC) Oil Control
Solenoid Valve Malfunction
{see page 1 1'1 18)
P0011 (56)P001 1Variable Valve Timing Control (WC) System
Malfunction
(see page 11- 1 19)
P0107 (3)Manifold Absolute Pressure (MAP) Sensor Circuit
Low Voltaqe
(see page 1'l-521
P0108 (3)Manifold Absolute Pressure (MAP) Sensor Circuit
Hiqh Voltaqe
(see page 11-53)
P0112 (10)Intake Air Temperature (lAT) Sensor Circuit Low
Voltaoe
(see page 11-55)
P01r3 (10)Intake Air Temperature (lAT) Sensor Circuit High
Voltaoe
(see page '11-56)
P0116 {86) P0116Englne Coolant Temperature (ECT) Sensor Range/
Performance Problem
{see page 11-57)
P0117 {6)Engine Coolant Temperature (ECT) Sensor Circuit
Low Voltaqe
(see page 11-58)
P0118 {6)Engine Coolant Temperature (ECT) Sensor Circuit
Hiqh Voltaqe
{see page 11-59)
P0122 t7\Throttle Position (TP) Sensor Circuit Low Voltaqe(see Daqe 11-60)P0123 {7)Throttle Posltion (TP) Sensor Circuit Hiqh Voltaoe(see paqe 11-62)
P0128 (87)P0128Coolinq SVStem Malfunction(see Daqe 11-64)
P0134 (41)Air Fuel Ratio (Ay'F) Sensor (Sensor 1) No Activity
Detected
(see page 11-65)
P0137 (63)P0137Secondary Heated Oxygen Sensor (Secondary HO2S)(Sensor 2) Circuit Low Voltaqe
(see page 11-65)
P0138 (63)P0138Secondary Heated Oxygen Sensor (Secondary HO2S)(Sensor 2) Circuit Hiqh Voltaqe
(see page 11-66)
P0139 (63)P0139Secondary Heated Oxygen Sensor (Secondary H02S)(Sensor 2) Slow ResDonse
(see page 11-67)
P0141 (65)Secondary Heated Oxygen Sensor (Secondary H02S)(Sensor 2) Heater Circuit Malfunction
(see page 11-68)
P0171 (45)PO\11Fuel Svstem Too Lean(see paqe 11-70)
PO112 l'45)PO\l2Fuel System Too Rich(see oaoe 11-70)
P0300 and any P0300 and any
of of
P0301 (71) P0301
PO302 (721 P0302
P0303 (73) P0303
P0304 (74) P0304
Random Misfire(see page 11-71)
P0301 (7'1) P0301No. 1 Cylnder Misfire{see page 11-72)
P0302 (721 P0302No. 2 Cvlnder Misfire{see paqe 1 1-72)
P0303 (73)P0303No. 3 Cvlnder Misfire(see oaqe 11-72)
P0304 {74)P0304No. 4 Cvlnder Misfire{see Daqe 1 1-72)
Fuel and Emissions Systems
Symptom Troubleshooting Index
When the vehicle has one of these symptoms, check the diagnostic trouble code (DTC) with the scan tool. lf there is no
DTC, do the diagnostic procedure for the symptom, in the sequence listed, until you find the cause.
SvmotomDiaqnostic procedureAlso check lor
Engine will not sta rt
(MlL works OK, no DTCS set)
1. Test the battery {see page 22-50).
2. Test the starter (see page 4-8).
3. Troubleshoot the fuel pump circult (see page 11
141).
Low compressron
No ignition spark
lntake air leaks
Locked up engine
Broken timing chain
Contaminated fuel
Engine will not start (MlL
comes on and stays on, or
never comes on at all, no
DTCS set)
Troubleshoot the l\4lL circuit (see page 1 '1-97).
Engine will not start
(immobilizer indicator stays
on or flashs)
Troubleshoot the immobilizer system (see page 22-165).
Hard starting(MlL works OK, no DTCS set)
1. Testthe battery (see page 22-50).
2. Checkthe fuel pressure (see page 11-145).
Low compression
Intake air leaks
Contaminated fuel
Cold fast idle too low(MlL works OK. no DTCS set)
1. Do the ECM idle learn procedure (see page 11-139).
2. Checkthe idle sDeed (see paqe 11-138).
Cold fast idle too high
(MlL works OK, no DTCS set)
Do the ECI\4 idle learn procedure (see page 1 1- 139).
Checkthe idle speed {see page 11-138).
Inspect/adjust the throttle cable (see page 1 '1-'163).
Inspect and test the throttle body {see page 1 1-160}.
']
2.
3.
ldle speed fluctuates
(MlL works OK, no DTCS set)
1. Dothe ECM idle learn procedure (see page 11-'139).
2. Check the idle speed (see page 11-138).
3, Inspecvadjust th e throttle cable (see page 11''163).
4. Insoect and test the throttle bodv (see paqe 11- 160)
Intake air leaks
After warming up, idle speed
is below specifications with
no load
{MlL works OK, no DTCS set)
1. Do the ECIVI idle learn procedure (see page 1 1- 139).
2. Troubleshootthe alternator FR signal circuit (see
page 11-'134).
3. InsDect and test the throttle bodv {see paqe 1 1-160).
Vacuum hose clogged/
cracked/poor
connectron
After warming up, idle speed
is above specifications with
no toao(MlL works OK. no DTCS set)
1. Do the ECM idle learn procedure {see page 1'j-139).
2. Troubleshoot the alternator FR signal circuit(see
page 11-134).
Low power
(MlL works OK, no DTCS set)
1. Check the fuel pressure(seepagell-145).
2. Inspect and test the th roftle body (see page 11-160).
3. Inspecvadjust the throttle cable (see page 11-'163).
Low compressron
Camshaft timing
problem
Engine oil levelprootem
Engine stalls(MlL works OK. no DTCS set)
1. Do the ECM idle learn procedure (see page 1'l'139).
2. Check the fuel pressure{seepagell-145).
3. Check the idle speed (see page I 1-138).
4. Troubleshootthe brake pedal position switch signal
circuit (see paqe 11-137).
lntake air leaks
Faulty harness and
sensor connections
\
\-
11-10
\-
J/-\-1\_/
BEIAY2
A/C CLUTCH RELAY
RAOIATOR
I
)
T
UNDER.HOODFUSE/RELAY BOX:ONo. 19 BATTERY (8oA)ONo. 6 ECU (ECM) (15A1(3)No.20lG {40A1{Canada:50A}ONo. l4 OPTION {40A1€)No. 9 BACK uP (7.5A1lo)No. 7 HORN, STOP {15A}
UNDER.DASHFUSE/RELAY BOX:ONo. 17 FUEL PUMP{15A}@No. ,t ACG {10A)ONo. 1 IGN COIL (1sA)q)No. 10 METER (7.5A)0)No. 14 A/C CLUTCHRELAY IlOA)@No.2 +B LAF (A/F)HEATER (2OA)
(cont'd)
11-15
EVAPCANISTE6PURGE VAIVE
EVAPCANISTERVENTSHUTVATVE
sotENotovAtvE
A/FSENSOR
A/FSENSOR(sENSOn 1)
CMP SENSOF A
VIC OIL CONTROLSO!ENOIDVALVE
wEcorlPRESSUSE SWTICH
VTEC SOLENOID
{cont'd)
11-17
No. 1 IGNITION COIL
No.2lGNlllON COIL
No. 3 IGNITION COIL
No. a IGNITION COIL
Fuel and Emissions Systems
System Descriptions {cont'd)
ECM Inputs and Outputs at Connector A (31P)
\. il
Wire side of female terminals
\.
1AFS]TC2
GP2
3IGPl4PG25PG.16AFS+1
CKP
IKS
10SG211sG1
12IACV
'15
TPS16AFS_18
VSS
19IVAP20vcc221vccl
22AFSHTC+
23LG225
Ct\.4PA
26CMPB(rDc)
27IGPLS428IGPLS329IGPLS230IGPLS,I
NOTE: Standard battery voltage is 12 V.
JorminalnumberWirecolor[€rminal namoDescriptionSignal
19GRN/REDMAP (MANIFOLDABSOLUTE PRESSURESENSOR)
Detects MAP sensor signalWith ignition switch ON (ll):about3 VAt idle: about 1.0 V (depending on enginespeed)
20YEUBLUVCC2 (SENSOR VOLTAGE)Provides sensor voltageWith ignition switch ON {ll): about 5 VWith ionition switch OFF: about0V21YEUREDVCC] (SENSOB VOLTAGE)Provides sensor voltageWith ignition switch ON {ll): about 5 VWith ionition switch OFF: about0V22AFSHTC - (AIR FUELRATIO (A"iFiSENSORHEATER CONTROL + SIDE)
Detects a,/F sensor heatervoltageWith ign;tion switch ON lll): banery voltage
23BRN?ryE LLG2 (LOGIC GROUNDround for the ECM circuLessthan 1.0 V at alltimes24BRN?ryE L1(Lround for the ECM circuLess than '1.0 V at alltimes25B LU,^/VHTCMP A (CAMSHAFT
POSITION SENSOR A)Detects CMP sensor AstonalWith engine running: pulses
26GRNCMP B CAMSHAFTPOSITION (CMP)SENSOBB (TDC (TOP DEAD CENTERSENSORi)
Detects CMP sensor 8 (TDc
sensor)With engine running: pulses
27BRNIGPLS4 {No. 4IGNITIONCOIL PULSE)Drives No, 4 ignition coiWith ignition switch ON (ll)r about 0 vWith engine running: pulses28WHT/BLUIGPLS3 {No.3IGNITIONCOIL PULSE)Orives No.3 rgnition coi
29BLU/REDlGPLS2lNo.2 IGNITIONCOIL PTJLSE)Drives No.2 ignition coil
30YEUGRNIGPLSI (No. 1 IGNITIONco
PlltsF)Drives No. I ignition coil
11-20
\.
a
a