2002 FORD F350 automatic transmission fluid

The transmission fluid should be in
this range if at normal operating
temperature (66°C-77°C
[150°F-170°F]).
The transmission fluid should be in
this range if at ambient temperature
(10°C-35°C [50°F-95°F]).
High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by
an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specificationssection in this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 250 ml (1/2 pint) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause
shift and/or engagement
concerns and/or possible
damage.
ADD COLD HOT DO NOT ADD
DON'T ADD IF IN CROSSHATCHED AREA  CHECK WHEN HOT IDLING IN PARK
ADD COLD HOT DO NOT ADD
DON'T ADD IF IN CROSSHATCHED AREA  CHECK WHEN HOT IDLING IN PARK
ADD COLD HOT DO NOT ADD
DON'T ADD IF IN CROSSHATCHED AREA  CHECK WHEN HOT IDLING IN PARK
ADD COLD HOT DO NOT ADD
DON'T ADD IF IN CROSSHATCHED AREA  CHECK WHEN HOT IDLING IN PARK
Maintenance and Specifications
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FluidFord Part
NameApplication Capacity
Fuel tank N/A Mid-ship tank
(optional on
Chassis Cab)71.9L (19.0
gallons)
Right side
saddle mounted
tank (optional
on Chassis Cab)87.1L (23.0
gallons)
Short box 109.8L (29.0
gallons)
Long box 143.9L (38.0
gallons)
Aft axle 151.4L (40.0
gallons)
Power steering
fluidMotorcraft
MERCON
AT FAll Fill to line on
reservoir
Transfer case
fluidMotorcraft
MERCON
AT F4x4 vehicles 1.9L (2.0
quarts)
Transmission
fluid
4Motorcraft
MERCON
AT F6-speed manual 5.5L (5.8
quarts)5
Automatic 16.7L (17.7
quarts)6
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.0L (4.25
quarts)
1Your vehicle’s rear axle(s) may be filled with a synthetic lubricant that
may require a lubricant change. Refer to the scheduled maintenance
guide. Axle lubricant quantities should not need to be checked unless a
leak is suspected, service is required or the axle assembly has been
submerged in water. The axle lubricant should be changed any time the
rear axle has been submerged in water.
2Add 236 ml (8 oz.) of Additive Friction Modifier XL-3or equivalent
meeting Ford Specification EST-M2C118-A for complete refill of
Traction-Lok axles.
Maintenance and Specifications
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3Add the coolant type originally equipped in your vehicle.
4Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCON
and MERCON
V. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCON
type
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCON
V type fluid.
MERCON
and MERCON
V type fluids are not interchangeable.
DO NOT mix MERCON
and MERCON
V. Use of a transmission
fluid that indicates dual usage (MERCON
and MERCON
V) in
an automatic transmission application requiring MERCON
may
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
5Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface. The 6–speed
manual transmission is equipped with an in-tank cooler. Verify the fluid
level after operating vehicle to assure correct fluid level.
6Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Spindle bearingHigh
Temperature
4X4 Front Axle
and Wheel
Bearing GreaseE8TZ-19590–A ESA-M1C198–A
Front axle
(4X4)Hypoid Gear Oil
SAE 90C6AZ-19580–E ESW-M2C105–A
Maintenance and Specifications
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ItemFord part
name or
equivalentFord part
numberFord
specification
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG—4 or XL-5 ESR-M1C159-A
or
ESB-M1C93–B
Lock cylindersMotorcraft
penetrating and
lock lubricantXL-1 none
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft (if
equipped)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCON
AT FXT-2-QDX MERCON

Manual
transmission
(6-speed)Motorcraft
MERCON
AT F
2
XT-2-QDX MERCON

Automatic
transmissionMotorcraft
MERCON
AT F
2
XT-2-QDX MERCON

Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A ESR-M17P5-A
1Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of
Maintenance and Specifications
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Traction-Lok axles. Ford design rear axles contain a synthetic lubricant
that does not require changing unless the axle has been submerged in
water. Dana rear axles also contain a synthetic lubricant butdorequire a
change. Refer to your “Service Guide” for change intervals on Dana rear
axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCON
and MERCON
V. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCON
type
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCON
V type fluid.
MERCON
and MERCON
V type fluids are not interchangeable.
DO NOT mix MERCON
and MERCON
V. Use of a transmission
fluid that indicates dual usage (MERCON
and MERCON
V) in
an automatic transmission application requiring MERCON
may
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 330 415
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.0:1 9.0:1
Maintenance and Specifications
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A
Accessory delay ..........................48
Air bag supplemental restraint
system ..........................................82
and child safety seats ..............83
description ................................82
disposal ......................................86
driver air bag ............................84
indicator light ...........................85
operation ...................................84
passenger air bag .....................84
passenger deactivation
switch ........................................86
Air cleaner filter .......226–227, 234
Ambulance packages ....................6
Antifreeze
(see Engine coolant) ................204
Anti-lock brake system
(see Brakes) ......................106–107
Audio system
(see Radio) ................17, 19, 22, 26
Automatic transmission ............109
driving an automatic
overdrive .................................110
fluid, adding ............................222
fluid, checking ........................222
fluid, refill capacities ..............234
fluid, specification ..................240
Auxiliary power point .................47
Axle
lubricant specifications ..237, 240
refill capacities ........................234
traction lok ..............................108
B
Battery .......................................202
acid, treating emergencies .....202jumping a disabled battery ....174
maintenance-free ....................202
replacement, specifications ...234
servicing ..................................202
BeltMinder ...................................77
Brakes ........................................105
anti-lock ...........................105–107
anti-lock brake system (ABS)
warning light ...........................106
fluid, checking and adding ....221
fluid, refill capacities ..............234
fluid, specifications .........237, 240
lubricant specifications ..237, 240
parking ....................................107
pedals (see Power adjustable
foot pedals) ...............................49
shift interlock ..........................109
Break-in period .............................4
Bulbs ............................................39
C
Capacities for refilling fluids ....234
Cassette tape player ...................26
CD changer .................................28
CD-single premium .........17, 19, 22
Certification Label ....................249
Child safety restraints ................91
child safety belts ......................91
Child safety seats ........................93
attaching with tether straps ....97
in front seat ..............................95
in rear seat ................................95
Cleaning your vehicle
engine compartment ..............191
instrument panel ....................193
interior .....................................193
plastic parts ............................192
Index
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washing ....................................190
waxing .....................................190
wheels ......................................191
wiper blades ............................192
woodtone trim ........................193
Clutch
fluid ..........................................221
operation while driving ..........112
recommended shift speeds ....113
Compass, electronic ....................55
calibration .................................56
set zone adjustment .................56
Console ........................................53
overhead ....................................46
Controls
power seat .................................68
Coolant
checking and adding ..............204
refill capacities ................208, 234
specifications ..................237, 240
Customer Assistance ................158
Ford accessories for your
vehicle .....................................194
Ford Extended Service
Plan ..........................................183
Getting assistance outside the
U.S. and Canada .....................187
Getting roadside assistance ...158
Getting the service you
need .........................................181
Ordering additional owner’s
literature .................................188
The Dispute Settlement
Board .......................................183
Utilizing the
Mediation/Arbitration
Program ...................................186D
Daytime running lamps
(see Lamps) ................................37
Dipstick
automatic transmission
fluid ..........................................222
engine oil .................................199
Doors
lubricant specifications ..........237
Driveline universal joint and
slip yoke ....................................226
Driving under special
conditions ..................112, 121, 124
sand .........................................123
snow and ice ...........................125
through water .................123, 128
E
Emergencies, roadside
jump-starting ..........................174
Emission control system ..........218
Engine ................................240–241
cleaning ...................................191
coolant .....................................204
diesel ...........................................5
fail-safe coolant ......................209
idle speed control ...................202
lubrication
specifications ..................237, 240
refill capacities ........................234
service points ..........................198
starting after a collision .........159
Engine block heater .................105
Engine oil ..................................199
checking and adding ..............199
dipstick ....................................199
filter, specifications ........201, 234
recommendations ...................201
Index
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fluid, specifications .........237, 240
Preparing to drive
your vehicle ...............................108
R
Radio ..........................17, 19, 22, 26
Relays ........................................160
Remote entry system .................60
illuminated entry ......................63
locking/unlocking doors ...........58
Reverse sensing system ...........114
Roadside assistance ..................158
S
Safety belts (see Safety
restraints) ........................70–73, 75
Safety defects, reporting ..........189
Safety restraints ....................70–75
belt minder ...............................77
cleaning the safety belts ..........81
extension assembly ..................81
for adults .............................71–73
for children .........................90–91
lap belt ......................................76
warning light and chime ..........77
Safety seats for children ............93
Seat belts
(see Safety restraints) ...............70
Seats ............................................65
child safety seats ......................93
Servicing your vehicle ..............196
Snowplowing .................6, 154–156
Spare tire (see Changing
the Tire) ....................................165Spark plugs,
specifications .............234, 240–241
Special notice ................................7
ambulance conversions ..............6
diesel-powered vehicles .............5
four-wheel drive
vehicles ............................156–157
utility-type vehicles ....................6
Specification chart,
lubricants ...........................237, 240
Speed control ..............................50
Starting your
vehicle ........................101–102, 104
jump starting ..........................174
Steering wheel
tilting .........................................46
T
Tailgate ........................................57
Tires ...................................227–229
changing ..........................165, 167
checking the pressure ............229
replacing ..................................232
rotating ....................................230
snow tires and chains ............233
tire grades ...............................228
treadwear ................................228
Towing .......................................130
trailer towing ..........................130
wrecker ....................................179
Traction-lok rear axle ...............108
Transfer case
fluid checking .........................226
Transmission
automatic operation ...............109
fluid, checking and adding
(automatic) .............................222
Index
259
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